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Fromm FSW-380A User & Maintenance Manual
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Fromm FSW-380A User & Maintenance Manual

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USER & MAINTENANCE MANUAL
FROMM Packaging Australia
ABN. 44 010 702 897
PO Box 4016
Mt Ommaney QLD 4074
FSW-380A
Tel.
1800 023 890
Fax.
1800 246 551
www.fromm-pack.com.au
sales@fromm-pack.com.au

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  • Page 1 FSW-380A USER & MAINTENANCE MANUAL FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au Mt Ommaney QLD 4074 sales@fromm-pack.com.au...
  • Page 2 Manufacturer. The descriptions and illustrations contained herein are not binding. The Manufacturer reserves the right to make any modifications it deems appropriate. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 3: Consulting The Manual

    The illustrations in this manual have been included solely by way of example for better understanding of what is described. This document may be subject to change by Manufacturer without prior notice, but the information on safe use is still guaranteed. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 4 Information Indicates notes and advice for practical machine use in the different operating modes. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 5: Machine Operator

    Any operational adjustments that need to be carried out with some of the safety devices disabled must be performed by one person only, and unauthorised persons may not access the machine during this time. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 6 Do not for any reason modify parts of the machine (e.g. attachments, holes, finishes, etc.) in order to adapt it to other devices. We therefore advise you to request any modifications directly from the Manufacturer. FROMM Packaging Australia Tel. 1800 023 890 ABN.

  • Page 7: Safety Signs

    Danger of falling from the turntable Finger crushing hazard due to moving parts. Danger of scalding or burning Danger of crushing FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...
  • Page 8 FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au Mt Ommaney QLD 4074 sales@fromm-pack.com.au...
  • Page 9 Risk of scalding or burning Do not touch the cutting wire or welding (if any) (4) in what remains the risk of scalding or burning. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 10: Safety Devices

    N.B: if the machine stop because device (E) has been triggered, the carriage can be sent up to remove the foreign object that triggered it. FROMM Packaging Australia Tel. 1800 023 890 ABN.

  • Page 11: Technical Assistance

    Detailed indications regarding a specific operation to be carried out or the fault found. N.B: Best performance of our machine can only be maintained and guaranteed if original parts are used. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 12: Machine Description

    Nominal voltage (V) Operating frequency (Hz) No. of phases Nominal current (In) Short circuit current (Icu) Air pressure (bar) Air consumption (NI/cycle). FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...

  • Page 13: General Description

    11. Presser unit: is a device that clamMPS2 the product on the pallet from above. This device is useful when the product on the pallet is unstable. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 14 Recessed (Fig. 2.2 c) for facilitating loading and unloading the pallets as the turntable sits flush with the floor. The customer must prepare a suitably sized hole in the floor for containing the machine in its recessed version. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 15 The carriage can pre-stretch the film at a variable ratio which is set from the operator’s panel. Applied tension is adjusted and controlled by a sensor regulating the motor speed. For specific information on the carriages, please refer to point 2.8. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 16 Use a perforated film if the wrapped products require ventilation otherwise they will generate condensation (fresh organic products: fruit, vegetables, plants, etc...). Use a blackout film for the protection of light-sensitive products. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 17 In observance of annex 1 of machine directive 2006/42/EC, the manufacturer declares that the noise emitted by the machine in question falls within the limits established by the above mentioned regulations 70 dB(A). FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 18 INDICATIVE LAYOUT MACHINE STD FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au Mt Ommaney QLD 4074 sales@fromm-pack.com.au...
  • Page 19 (refer to point 5.6 in this manual). IT IS FORBIDDEN TO CROSS THE OPEN SIDE OF THE FENCE AND IS PROTECTED BY BARRIERS, MARKED AS "D" FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 20: Operating Procedure

    When the machine has completed the wrapping cycle and reported it has finished, the operator picks up the wrapped product from the turntable (1A) using a forklift truck and reverses straight out clearing the safety barriers. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 21 Diagram A is also attached to the carriage top cover. Close the door making sure it is correctly secured. Turn the main switch to the ‘I’-ON • position. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 22 FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au Mt Ommaney QLD 4074 sales@fromm-pack.com.au...
  • Page 23 In order to add film to the gripper (6) it must be closed; the film must be tapered to a cord and inserted forcefully from above between the two semi-grippers for 3-5 cm, letting 3-5 cm protrude towards the product. * If the roller conveyor is present. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 24 (22) or the sealers (23) advance to cut the film and glue the film tail to the wrapped product; once these operations are over, the entire arm returns to the rest position outside the rotation range. FROMM Packaging Australia Tel. 1800 023 890 ABN.
  • Page 25 DURING UNLOADING AND HANDLING OPERATIONS, ASSISTANT MUST BE ON HAND TO GIVE ANY NECESSARY DIRECTIONS DURING TRANSPORT. THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR DAMAGE CAUSED BY INCORRECT OPERATIONS, UNQUALIFIED PERSONNEL OR THE USE OF UNSUITABLE MEANS. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 26 Insert the forks of the forklift where shown on in Fig. 3.2. Package dimensions Standard machine: 2900mm(B) x 1900mm(A) x 850mm(H) Package weight Standard machine: 600kg FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...
  • Page 27 To lift the machine, proceed as follows: Carefully insert the forks of the forklift as far as possible into the guides B (Fig. 3.3) underneath the machine body. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 28: Ambient Conditions

    Minimum necessary and essential lighting: 300-500lux The standard machine is not designed or set up for operation in places with an explosive atmosphere or risk of fire. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 29 (maximum slope 1%o) and solid enough to support the fully-laden weight of the machine. Reposition the base column and assemble the parts removed. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 30 Insert the screws (3) on the side and secure the base column to the machine (4); • Fit the motor guard (5) and secure it with the screws. • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 31 Place the clamp (4) for the surface on which the machine is to stand (5); • Mount the closing guard base (6); • Mount the safety guard valves (7). • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...
  • Page 32 Drill holes in the floor at point (1-2-3-4); • Insert steel anchors and tighten; • Put back the plastic caps (5). • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...
  • Page 33 • the distance must be adjusted to 2 ÷ 5 mm (max); Tighten the screw (1); • Tighten the lock nuts. • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax. 1800 246 551 PO Box 4016 www.fromm-pack.com.au...
  • Page 34 (C3) in the free space between the round plate and the walled frame, the distance must be adjusted to 2 ÷ 5 mm (max). The completed assembly is shown in (D). FROMM Packaging Australia Tel. 1800 023 890 ABN.

  • Page 35: Electrical Connection

    Before turning the main switch to the “I” (ON) position, make sure there is nobody within the dangerous area. MANUFACTURER accepts no responsibility for damage caused by the non-compliance with the rules above or by unskilled personnel. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 36: Pneumatic Connection

    Adjust the knob (4) to compensate for any differences in pressure. Check again when the machine is running. THE PROVISION OF AIR MUST BE CARRIED OUT ONLY BY QUALIFIED PERSONNEL IN COMPLIANCE WITH SAFETY REQUIREMENTS. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 37: Start Up The Machine

    4. Control panel (4) Used to control the machine and the work cycle. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 38: Maintenance

    IN ORDER TO MAKE THE MACHINE MORE EFFICIENT AND ENSURE A LONGER LIFE. IF MACHINE MAINTENANCE IS NOT CARRIED OUT IN COMPLIANCE WITH THE INSTRUCTIONS PROVIDED, THE MANUFATURER IS RELIEVED OF ALL RESPONSIBILITY FOR MALFUNCTIONING OF THE MACHINE. FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.
  • Page 39 Clean out the crush-protection safety devices with compressed dry air. Check that the carriage bottom plate (A) are working properly. Make sure also that there are no foreign bodies in the crevices (C). FROMM Packaging Australia Tel. 1800 023 890 ABN.

  • Page 40: Daily Maintenance

    Check the tension of the chain (3). To tighten, loosen the screws (4), push hard on the • Chain tightener pinion (5) and tighten the screws (4). Grease the chain; Put back the guard (2) and secure it with the screws (1). • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 41: Six Monthly Maintenance

    The pulley is then adjusted along the slot, once it reaches the desired chain tension, • tighten the lock nut (2). Refit the motor cover (1) and secure with the screws. • FROMM Packaging Australia Tel. 1800 023 890 ABN. 44 010 702 897 Fax.

  • Page 42: Out Of Service

    NEVER TRY TO RE-USE MACHINE PARTS OR COMPONENTS THAT MAY STILL APPEAR INTACT ONCE THEY HAVE BEEN DECLARED NO LONGER SERVICEABLE. FROMM Packaging Australia Tel. 1800 023 890 ABN.