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Crane BARNES 4XSHM Installation And Operation Manual

Solids handling submersible pump
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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
32 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Explosion Proof, Class 1,
Division 1, Groups C & D, T4
4XSHM
Monovane Pumps
75HP, 1750RPM
4XSHD
Dual Vane Pumps
75 - 100HP, 1750RPM
6XSHV
Vortex Pumps
75 - 100HP, 1750RPM
50 - 75HP, 1150RPM
40HP, 870RPM
This product may be covered by one or more of the following
patents and other patent(s) pending: US Patent 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
6XSHM
Monovane Pumps
75 - 100HP, 1750RPM
6XSHD
Dual Vane Pumps
75 - 100HP, 1750RPM
8XSHVV
Vortex Pumps
50 - 100HP, 1150RPM
40 - 50HP, 870RPM
8XSHDU
Dual Vane Pumps
75HP, 1750RPM
8XSHTM
Tri Vane Pumps
75 - 150HP, 1750RPM
50 - 100HP, 1150RPM
40 - 50HP, 870RPM
10XSHD
Dual Vane Pumps
50 - 100HP, 1150RPM
40 - 50HP, 870RPM
Form No. 138551XP-Rev. M

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Summary of Contents for Crane BARNES 4XSHM

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...

  • Page 2: Table Of Contents

    START-UP REPORT ........................ 33 - 34 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07...

  • Page 3: Safety First

    IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (flammable, caustic, etc.) unless the pump is specifically...

  • Page 4: General Information

    AND WILL NOT BE USED TO MANUFACTURE OR PROCURE THE MANUFACTURE OF RESERVES THE RIGHT TO CHANGE PRODUCT WITHOUT PRIOR DWG NO WRITTEN NOTIFICATION THE PARTS SHOWN IN THIS PRINT BY ANY OTHER SOURCE THAN CRANE PUMPS & 4” 44.45 16.86 PUMPS &...
  • Page 5 B-3) Liquid Level Controls: B-4.1) Electrical Connections: It is recommended to use a liquid level control system When the electrical connections are made, the lead wires that allows the on and off point to be separated by at least from the power cable should be stripped so that the ground twelve inches.
  • Page 10 8 AWG, 6 AWG, 2 AWG 0 AWG / 18/5 - Dual Cord THREE PHASE 460-575 VOLT AC THREE PHASE 460-575 VOLT AC Power Cable Motor Lead ID Power Cable Motor Lead ID Green (Ground) Green Green (Ground) Green Black Black White White...
  • Page 11 WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: Current sensing overloads must be provided in the pump A manual momentary start switch is required to prevent control panel and should be properly sized for the full load the automatic restarting of the motor when the thermostat current of the pump.

  • Page 12: Start-Up Operation

    If a panel is to be supplied locally, it is recommended that the Crane Pumps & Systems Pump Monitor Relay (P/N 134667) be used to perform the control circuit functions for the Temperature and Moisture Sensor Monitoring described in sections B4.3 and B4.4.

  • Page 13: Preventative Maintenance

    C-3.2) Insulation Test: range to 30 Kilovolts breakdown. 3. If oil is found to be clean and uncontaminated (measure Before the pump is put into service, an insulation (megger) above 15 KV. breakdown), refill the seal chamber as per test should be performed on the motor. The resistance values section E-1.2.
  • Page 14 E-2.2) Reassembly: Stationary Member (4A) Pol- To install impeller (6), apply a thin film of oil to motor shaft ished Face Out and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.

  • Page 15: Replacement Parts

    SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5.

  • Page 16: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...

  • Page 17: Recommended Minimum Suction Clearance (Fig. 9)

    DIM. ‘A’ MODEL INCHES NUMBER (MM) ACCESS COVER 3SHVC (SUPPLIED BY OTHERS) 3XSHVC 3.00 (76.2) 3SHVR 3XSHVR GUIDE RAIL CAP SUPPLIED 3SHVRA WITH BAF MODELS 3XSHVRA 3.50 (88.9) 3SHMPA INTERMEDIATE 3XSHMPA SUPPORT ASSY 4SHMS (OPTIONAL) REFER 4XSHMS TO SECTION C-3 3.75 2"...

  • Page 18: Xsh - Cross-Sections, (Fig. 5 & 6) & Exploded Views, (Fig. 7 & 8)

    XSH Pump Series - Cross Sections XSH Vortex FIGURE 9 XSH Enclosed FIGURE 10 Items Not Shown: 60, 70...
  • Page 19 XSH Enclosed Pump Series - Exploded Views XSH Vortex XSH Enclosed FIGURE 11 FIGURE 12 Items Not Shown: 60, 70...

  • Page 20: Parts Lists

    XSH 32 Frame - PARTS LIST Seal Kit ..........140614-XP (+) 9, 19, 60 Hardware Kit ........140609-XP (♦) 2, 7, 8, 8A Volute Kit ......See Table on Page 21 (■) 10, 11, 70 Impeller Attachment Kit ......140620 (○) 8, 8A Removeable Cord Assy ...
  • Page 21 Volute Pilot Diameter Volute Model Volute Size Volute P/N Volute Kit P/N O-Ring P/N Wear Ring P/N 3XSHVC 208mm 3XSHVR 180mm 3XSHVRA 208mm 3XSHMPA 208mm 4XSHVA 208mm 4XSHVB 208mm Not Available in 32 Frame 4XSHVBA 240mm 4XSHMS 208mm 4XSHMC 240mm 4XSHMD 305mm 4XSHMB...
  • Page 22 “E” Impeller “I” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 370mm (14.57in) 138927 143367 370mm (14.57in) 138928 143368 365mm (14.37in) 138927TA 143367TA 365mm (14.37in) 138928TA 143368TA 360mm (14.17in)
  • Page 23 “L” Impeller “M” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 330mm (12.99in) 138931 143371 370mm (14.57in) 138932 143372 325mm (12.80in) 138931TA 143371TA 365mm (14.37in) 138932TA 143372TA 320mm (12.60in)
  • Page 24 “T” Impeller “V” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 455mm (17.91in) 138101 143294 455mm (17.91in) 138101 143294 450mm (17.72in) 138101TA 143294TA 450mm (17.72in) 138101TA 143294TA 445mm (17.52in)
  • Page 25 The Following Impeller Kits Include A Wear Ring “U” Impeller “W” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 305mm (12.00in) 138102-KIT 143293 360mm (14.17in) 138100-KIT 143295 300mm (11.81in)
  • Page 26 Leg Kits Leg Kit includes: Leg Kit Leg Kit Height • 3 Legs (painted) Model Part No. Inches (mm) • attachement hardware 3XSHVC 125506 3.15 (80) 3XSHVR 125506 3.15 (80) 3XSHVRA 125506 3.15 (80) 3XSHMPA 125506 3.15 (80) 4XSHMS 125506 3.15 (80) 4XSHDF 125506...
  • Page 30 Notes...

  • Page 31: Warranty

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

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