Omron V600 Operation Manual
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Omron V600 Operation Manual

Omron V600 Operation Manual

Serial id controller
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  • Page 2 V600 RFID System V600-IDSC02/V600-IDSC04 Serial ID Controller Operation Manual Revised October 2005...
  • Page 4 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con- stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS PRECAUTIONS ........SECTION 1 Features and System Configuration .
  • Page 7 viii...
  • Page 8 Section 1 provides a general introduction to the V600-IDSC02/04 ID Controller, including information on features, system configuration, and operation. Section 2 provides the part names, their functions, and the specifications of the V600-IDSC02/04 ID Controllers. Section 3 provides installation procedures, including information on wiring and connections.

  • Page 10: Precautions

    PRECAUTIONS This section provides general precautions for using the ID Controllers and related devices. The information contained in this section is important for the safe and reliable application of ID Controllers. You must read this section and understand the information contained before attempting to set up or operate an ID Controller.
  • Page 11 PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
  • Page 12 Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements.
  • Page 13 Safety Precautions ● Definition of Safety Notices and Information The following notation is used in this manual to provide precautions required to ensure safe usage of the product. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following notation is used.
  • Page 14 ● Precautions WARNING Do not touch any of the terminals while power is being supplied to the product. Touching the power supply terminals on the front panel of the product may occasionally result in electric shock. Do not attempt to disassemble the product while the power is being sup- plied.
  • Page 15 Precautions for Safe Use Failure to abide by the following precautions could lead to faulty operation of the ID Controller or the system, or could damage the ID Controller. Always heed these precautions. • Always use the power supply voltages specified in the operation manuals. An incorrect voltage may result in malfunction or burning.
  • Page 16 Precautions for Correct Use Do not operate the control system in the following locations: • Locations subject to direct sunlight. • Locations subject to temperatures or humidity outside the range specified in the specifications. • Locations subject to condensation as the result of severe changes in tem- perature.
  • Page 17 xviii...

  • Page 18: Features And System Configuration

    SECTION 1 Features and System Configuration This section provides a general introduction to the V600-IDSC02/04 ID Controllers, including information on features, system configuration, and operation. Features ............

  • Page 19: Features

    HEAD1 HEAD2 HEAD2 The V600-IDSC02/04 ID Controller is used to read data from and write data to the V600-series Data Carrier. • These ID Controllers are equipped with a communications format for 1:N connections. Using an RS-422A/RS-485 Converter, up to 32 Units can be connected.

  • Page 20: System Configuration

    Section 1-2 System Configuration System Configuration When 1:N connections are used, up to 32 ID Controllers can be connected. RS-422A NT-AL001 NT-AL001 NT-AL001 Converter Converter Converter RS-232C RS-422A RS-422A RS-422A NT-AL001 NT-AL001 NT-AL001 Converter Converter Converter RS-232C RS-232C RS-232C ID Controller ID Controller ID Controller V600C12...

  • Page 21: Operation Overview

    OPEN SW SETTING MCPWR BUSY TEST TEST HEAD1 HEAD1 HEAD2 HEAD2 R/W Head 1 R/W Head 2 All V600-series R/W Heads Writing inspection Reading machining and DCs results data command data can be used. To next process Palette Palette Machining/inspection 1,2,3...

  • Page 22: Specifications And Performance

    Specifications and Performance .This section provides the part names, their functions, and the specifications of the V600-IDSC02/04 ID Controllers . Part Names and Functions........

  • Page 23: Part Names And Functions

    Section 2-1 Part Names and Functions Part Names and Functions Part Names and Functions ID Controller operating R/W Head status indicators status indicators V600C12 V600C12 SYSMAC RUN ERC RUN ERC NORM/ERR NORM/ERR ERR/ALM HEAD1 HEAD1 CJ1G-CPU44 HEAD2 HEAD2 PROGRAMMABLE ERP ERH NORM/ERR ERP ERH NORM/ERR...
  • Page 24 NORM/ERR HEAD1 HEAD1 HEAD2 HEAD2 NORM/ERR NORM/ERR ERP ERH ERP ERH Head 1 status indicator Head 3 status indicator (V600-IDSC04 only) Head 2 status indicator Head 4 status indicator (V600-IDSC04 only) Indicator Name Color Meaning ❍ (Lit) General Green The ID Controller is operating nor- indicators mally.
  • Page 25 Error end Communications with the DC ended in an error. R/W Head Connectors The V600-IDSC02 can be connected to up to two R/W Heads, and the V600- IDSC04 can be connected to up to four R/W Heads. (Front panel) V600C12...
  • Page 26 Section 2-1 Part Names and Functions DIP Switch Name Settings Not used. Keep set to OFF. Not used. Keep set to ON. Not used. Keep set to OFF. Not used. Keep set to OFF. Not used. Keep set to OFF. Baud rate setting 9,600 bps (factory setting) 38,400 bps...

  • Page 27: Specifications

    Section 2-2 Specifications Specifications General Specifications Item Specification Power supply 24 V DC Allowable power supply voltage/frequency 19.2 to 28.8 V DC fluctuation range Power consumption 50 W max. Power supply output terminals None Ambient operating temperature 0 to 55°C Ambient operating humidity 10% to 90% (no condensation) Ambient operating environment...
  • Page 28 Specifications Section 2-2 Output Specifications Output ID-RUN ID-BUSY ID-ERROR Rated voltage 5 to 24 V DC Allowable voltage range 4.75 to 26.4 V Maximum switching capacity 0.3 A per output, 1.8 A per Unit Number of circuits 6 outputs (6 outputs/common) Maximum inrush current 3.0A per output for 10 ms max.
  • Page 29 Specifications Section 2-2 Communications Specifications with Host computer Standard RS-232C Transmission path connection 1 to 1 Communications format 2 lines, half-duplex Sync format Start-stop sync, stop bits: 1 Baud rate 9,600 bps (factory setting) or 38,400 bps (See note 1.) Data length 8 bits Parity...

  • Page 30: Connections And Wiring

    SECTION 3 Connections and Wiring This section provides installation procedures, including information on wiring and connections. Connections and Wiring ......... 3-1-1 Connecting R/W Heads .

  • Page 31: Connections And Wiring

    Connections and Wiring Section 3-1 Connections and Wiring 3-1-1 Connecting R/W Heads Connection Method 1,2,3... 1. Holding the rubber molding on the connector, align the connector with the key groove and press in. 2. Press in on the connector until it locks in place. Rubber molding Ring Note The connector will not lock into place if you hold onto the ring.

  • Page 32: I/O Signal Wire Connections

    39 or 40 Output COM 3-2-1 Wiring To connect to a Terminal Block, use an OMRON Cable preassembled with the special connector or attach the special connector (sold separately) to a cable yourself. Note (1) Do not supply a voltage to the input terminals that exceeds the I/O cir- cuit's specified input voltage range.
  • Page 33 Connector Types Recommended MIL-type Flat-cable Connector (40-pin Pressure-welded Type) Connectors Socket Strain relief Part name OMRON model number Daiichi Denshi Kogyo product code Socket XG4M-4030 FRC5-AO40-3TON Strain relief XG4M04004...

  • Page 34: Wiring Examples

    I/O Signal Wire Connections Section 3-2 Terminal Block Conversion Unit The following Terminal Block Conversion Units can be connected. Recommended Connector- Number of Size Operating connecting Terminal Block Pins temperature cable Conversion Unit ° XW2Z-@@@K XW2D-40G6 Compact 0 to 55 °...
  • Page 35 Section 3-2 I/O Signal Wire Connections Note ID Controller inputs have a set polarity. If the wiring (polarity) is reversed when the inputs are connected, the inputs will not turn ON. Always check the wiring thoroughly before turning ON the power. Precautions when Connecting Two-wire DC Sensors Check that the following conditions are met when using a two-wire sensor as a 24-V DC input device.

  • Page 36: Wiring For Safety And Noise Immunity

    Section 3-2 I/O Signal Wire Connections Inrush Current When switching a load with a high inrush current, such as an incandescent Considerations light bulb, there is a risk of damaging the output transistor. Suppress the inrush current using one of the methods shown below. Method 1 ID Controller This method draws a dark current that is approximately...

  • Page 37: Rs-232C Interface Connections

    Section 3-3 RS-232C Interface Connections Surge Killers Resistance: 50 Ω Capacitance: 0.47 µF Voltage: 200 V Diodes Inrush withstand voltage: 3 times load voltage min. Average rectified current: 1 A Noise Countermeasures Consider the following items when wiring external lines, such as the R/W for External Wiring Head cables, I/O lines, power supply lines, and high-power lines.
  • Page 38 RS-232C Interface Connections Section 3-3 Connecting a Single ID Controller Only RS-232C port RS232C V600C12 SYSMAC RUN ERC NORM/ERR ERR/ALM HEAD1 CJ1G-CPU44 HEAD2 PROGRAMMABLE ERP ERH NORM/ERR PRPHL CONTROLLER COMM BKUP OPEN SW SETTING MCPWR BUSY TEST HEAD1 HEAD2 ID Controller IBM PC/AT or compatible Signal Signal...
  • Page 39 RS-232C Interface Connections Section 3-3 Personal computer ID Controller NT-AL001 NT-AL001 RS-232C Shield Signal Signal Signal Signal Signal Signal RS-232C RS-422A RS-422 RS-232 RS-422 RS-232 D-sub 9-pin DIP SW D-sub 9-pin (Cable connector: Male) SW1-1: ON (Cable connector: Male) SW1-2: OFF (−) power DIP SW...

  • Page 40: Communications With The Host Computer

    SECTION 4 Communications with the Host Computer This section provides procedures and formats required for communications with the host computer. A program example is also provided. Data Carrier Motion and Command Conditions ..... . . Data Carrier Memory Map .

  • Page 41: Data Carrier Motion And Command Conditions

    Data Carrier Motion and Command Conditions Section 4-1 Data Carrier Motion and Command Conditions Communications Control Procedure 1,2,3... 1. The host computer has the initial transmission right, which is transferred to the ID Controller after command transmission is completed. 2. Once the response is returned from the ID Controller, the transmission right goes back to the host computer.
  • Page 42 Section 4-1 Data Carrier Motion and Command Conditions Command Processing Commands received during the interval from when a command has been Status accepted until a response indicating the command processing has been com- pleted has been returned, are ignored. However, one exception during pro- cessing of auto read and auto write commands is that the auto command processing’s abort command can be accepted.
  • Page 43 Section 4-1 Data Carrier Motion and Command Conditions (Host Computer) (ID Controller) (DC) Auto command Head 1 Not close Busy condition Not close Head 1 Busy condition Read/Write processing Head 1 Response Passes on Head 1 Command completed Head 1 processing completed 1,2,3...
  • Page 44 Data Carrier Motion and Command Conditions Section 4-1 (Host Computer) (ID Controller) (DC) Polling auto command (Unit 1 R/W Head 1) Not close Response (Unit 1 R/W Head 1) Polling auto command (Unit 2 R/W Head 2) Response Not close (Unit 2 R/W Head 2) Sub-...

  • Page 45: Data Carrier Memory Map

    Section 4-2 Data Carrier Memory Map 8. Once processing is completed, the ID Controller sends a response to the host computer indicating that the processing indicated by the query sub- command has been completed. Data Carrier Memory Map Access to a maximum of 64k bytes of (0000 to FFFF) ID Controller memory area is possible.

  • Page 46: Write Protect Function

    Section 4-2 Data Carrier Memory Map 4-2-2-2 DC with a memory capacity of more than 256 bytes. For checking the life of the DC battery, the manufacturer registers the produc- tion date in the first two bytes of the memory area immediately prior to ship- ping the DC from the factory.
  • Page 47 Section 4-2 Data Carrier Memory Map Example 1 To protect addresses 0001 through 0012: Address 0000 Write-protected area 0012 00FD Address Higher digits Lower digits 0000 Example 2 All bytes except 0000 will be write-protected when the end address is set to 00.(In this example, the end address is set to 00.) Address 0000...
  • Page 48 Section 4-2 Data Carrier Memory Map The following is an example of the conditions of addresses 0006 to 07FF to be write protected. Address Upper bits Lower bits 0002 0003 0004 0005 When the addresses are not write protected, the conditions of the addresses are as follows: Address Upper bits...
  • Page 49 Section 4-2 Data Carrier Memory Map Write Protection Setting Examples (DC Memory: 2 Kbytes) 1. To write protect address 0015 to 0120 (start address < end address) Addr Upper bits Lower bits 0002 0003 0004 0005 Address 0000 0015 Write-protected area 0120 07FF 2.

  • Page 50: Data Carrier Usage Level Check Function

    It is recommended, however, that the DC be replaced as soon as possible. • For V600-D2KR16 Replaceable-battery DCs, the DC can be used for about 2 weeks after a low battery signal is received under ordinary oper- ating conditions. It is recommended, however, that the battery be replaced...
  • Page 51 Section 4-2 Data Carrier Memory Map Note The DC (except V600-D2KR16) contains a thionyl chloride-type lithium bat- tery. One characteristic of this type of battery is its tendency to develop a higher internal resistance when it is not used. If the battery is not used for sev- eral months, the internal resistance can increase enough to cause a low bat- tery response, even if the battery is good.
  • Page 52 Section 4-2 Data Carrier Memory Map Set the area start address to @@@0 to @@@5 to or @@@8 to @@@D. If Note addresses @@@6 to @@@7 or to @@@E to @@@F are set, an address error (end code: 7A) will be returned. MDS Command Use the Write command to specify in the management area in advance the user-set number of overwrite operations that can be performed.
  • Page 53 Section 4-2 Data Carrier Memory Map When "@00MDS10010002A*" is executed, the response MD76 (excessive overwriting operations) results. 0010H 0 0 H 0011H 0 0 H 0012H 0 0 H MDL Command The management area consists of the first three bytes. If the value written to this area as the total number of overwrite operations is 100,000 (0186A0) times or more, an end code warning of 76 will be returned.

  • Page 54: Dc Memory Check Function

    Section 4-2 Data Carrier Memory Map 4. The total number of overwrites is 100,000 times. When "@00MDL100100035*" is executed, MD76 (excessive overwriting operations) results. 0010H 0 1 H 0011H 0 0 H 0012H 0 9 H Note Do not send the MDS and MDL commands together to the same Data Carrier. Doing so will prevent service life data management.
  • Page 55 Section 4-2 Data Carrier Memory Map If the user designates to write a check code (using processing code K), the CRC of the data in the area to be calculated will be processed and the result will be written to the check code area. If the user designates to verify data (using processing code C), the CRC of the data in the area to be calculated will be processed and compare the result with the data in the check code area.
  • Page 56 Section 4-2 Data Carrier Memory Map Application Method After writing data, calculate and write the check code using the calculation processing code of the Management Data Check command. Before reading, verify the check code using the verification processing code of the Manage- ment Data Check command.

  • Page 57: Command Format

    Section 4-3 Command Format 3. “@00MDC10010053F*” (verification processing) is executed. If the data values coincide, "@00MD754B*" (normal response code) will be returned. 1 2 H 0010H 3 4 H 0011H 5 6 H 0012H 5 C H D 6 H 0013H If the data values do not coincide, "@00MD7648*"...
  • Page 58 Command Format Section 4-3 One character of data exclusively occupies one byte (one address) of DC ASCII Code Specification memory in ASCII code. Start address Write data R/W Head No. (1 to 4) ASCII code specification Header Unit No. (00 to 31) Data Carrier Memory Address "O"...

  • Page 59: Command Types And Responses

    Command Types and Responses Section 4-4 Command Types and Responses Command Response Table Command Abbr. Processing Page Read Read data from or write data to DC. If DC is not present, return error response. 43 Write Data Fill Write to specified area of memory in DC using specified data. If DC is not present, return error response.

  • Page 60: Read (Rd)

    Section 4-4 Command Types and Responses 4-4-1 Read (RD) Data is read from the DC. If the DC is not present, an error response (end code: 72) is returned. Command Format Number Unit D A/H × of read Start address bytes 00 to 31 Specify the number of bytes to be read in...

  • Page 61: Data Fill (Df)

    Command Types and Responses Section 4-4 Response Format Unit Header WT End code 00: Normal completion 4-4-3 Data Fill (DF) Fill data in the specified number of bytes beginning from the specified start address is written to the DC. The maximum amount of data that can be written in one execution of the com- mand is 2,048 bytes or the rest of the area from the specified start address.

  • Page 62: Expanded Read (Er)

    Section 4-4 Command Types and Responses Command Format Unit × Start address Number of bytes Remote address FCS 00 to 31 Start address No. Header CP specification of copy destination to be written to H (fixed) Start address No. (0000H to FFFFH) specification to be Number of bytes to be copied read from (0000H to FFFFH)

  • Page 63: Auto Read (Ar)

    Section 4-4 Command Types and Responses Response Format If more than 240 characters of data is read, a delimiter (CR = 0D hex) is inserted every 240 characters. Read data (240 characters max.) Header ER End code 00: Normal completion Read data (240 characters max.) Note All other commands are ignored while ER is being executed.

  • Page 64: Auto Write (Aw)

    Command Types and Responses Section 4-4 Response Format Unit × × × × Read data Header AR End code 00: Normal completion 4-4-7 Auto Write (AW) This is a command to wait for the approach of the DC, and then write the data. After local communications are completed, the ID Controller returns the response.

  • Page 65: Auto Copy (Ap)

    Section 4-4 Command Types and Responses Command Format Unit F A/H × Number of bytes Fill data Start address 00 to 31 Fill data (2 bytes) • Code specification H: Header AF 4-digit data ASCII/HEX code • Code specification A: Start address specification 2-digit data...

  • Page 66: Polling Auto Read (Pr)

    Section 4-4 Command Types and Responses Command Format Unit Destination × Number of bytes Start address address Start address No. 00 to 31 specification of the copy Header AP destination to be written to H (fixed) (0000H to FFFFH) Number of bytes to be copied Start address No.
  • Page 67 Section 4-4 Command Types and Responses Command Format Number Unit R A/H × Start address * CR of read bytes Specify no. of bytes to be read 00 to 31 in hexadecimal. The number of Header PR bytes that can be read in one Start address Code specification operation is as follows:...

  • Page 68: Polling Auto Write (Pw)

    Section 4-4 Command Types and Responses Subcommand Response Format Unit Read data Header PR End code 00: At normal end 74: DC not close (after second pass) 75: Polling auto processing canceled (before communications processing with DC) 76: Polling a to processing canceled (the DC approaches, and processing is canceled during communications processing with the DC and after completion of processing)

  • Page 69: Auto Command Processing Cancel (Aa)

    Section 4-4 Command Types and Responses Subcommand Format Unit W C/E × R/W Head No. (1 to 4) 00 to 31 Header PW Specifies cancel or inquiry of polling auto processing results C: Processing result inquiry E: Cancel Subcommand Response Format Unit Header PW...

  • Page 70: Management Data Check (Md C/K)

    Section 4-4 Command Types and Responses Response Format Unit Header AA End code 14: Auto-command processing has not been executed. 75: DC has not arrived. 4-4-13 Management Data Check (MD C/K) This command makes it possible to write or verify the CRC code in a check block that the user designates.

  • Page 71: Management Data Subtraction (Mds) And Management Data Limit (Mdl)

    Section 4-4 Command Types and Responses 4-4-14 Management Data Subtraction (MDS) and Management Data Limit (MDL) These commands are used to control the number of times that the EEPROM of a DC can be overwritten. By updating the management area designated by the user, the user can determine whether the number of times the EEPROM has been overwritten exceeds the set number.
  • Page 72 Section 4-4 Command Types and Responses Command Format (Status Set All) Unit × × × × × × × × × × × × Communications test 00 to 31 mode switch setting 00: Enabled (Default) Header SSA 01: Disabled Auto wait time 0001 to 9999 (0.1 s units) 0000: Time monitoring disabled (Default) Unit No.

  • Page 73: Id Controller Unit No. Set (Ssm)

    Section 4-4 Command Types and Responses 4-4-16 ID Controller Unit No. Set (SSM) The unit number of the ID Controller is set. The setting is reflected immediately, and the ID Controller is set to command wait status. Command Format × ×...

  • Page 74: Auto Wait Time Set (Ssw)

    Section 4-4 Command Types and Responses Command Format × × @ Unit No. 00 to 31 Communications mode setting 00: Communications distance priority mode (Default) Header SSC 01: Communications speed priority mode Response Format @ Unit No. Header End code 00: Normal completion 4-4-19 Auto Wait Time Set (SSW) When a normal response for communications with the DC is not returned due...

  • Page 75: Test Command (Ts)

    Section 4-4 Command Types and Responses Command Format × × @ Unit No. 00 to 31 Communications test mode switch setting 00: Communications test mode switch enabled (Default) Header SST 01: Communications test mode switch disabled Response Format @ Unit No. End code Header 00: Normal completion...

  • Page 76: Error Responses

    Section 4-5 Error Responses Command Format @ Unit No. 00 to 31 Header XZ Error Responses 4-5-1 Error Responses When an error occurs during communications with the host computer or Data Carrier, the end code is used to indicate the details of the error. Response Format Unit ×...
  • Page 77 Section 4-6 End Code List Type Name code FCS error (only for 1 to N connection) Error in communica- tions with host com- Command input error puter Frame length maximum error DC communications error Error in communica- tions with DC Disagreement error DC not present Copy write error...

  • Page 78: Error Processing

    SECTION 5 Error Processing This section provides information required for troubleshooting errors, including indicator statuses and a list of end codes and their meanings.
  • Page 79 Section 5 Error Processing Indicator Status If a response is not returned for a command, check the indicator status after sending the Test command. Indicators Condition Error processing ERR/ COMM ID-RUN RESET BUSY ERROR ● ❍ (Lit) --- Error in ID Controller •...
  • Page 80 Section 5 Error Processing End code Error or warning name Cause Processing Disagreement error • The data written to the DC is • Check the travel speed. incorrect. • Check for excessive noise. (Occurs only when verifica- (See note.) tion is set to ON during writ- ing.) DC not present •...
  • Page 81 Section 5 Error Processing...

  • Page 82: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z194-E1-03 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 83 Revision History...
  • Page 84 Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower,...
  • Page 85 Authorized Distributor: Cat. No. Z194-E1-03 Note: Specifications subject to change without notice Printed in Japan 1005-0.5C (0204) (M)

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