Omron V600 Series Operation Manual
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Omron V600 Series Operation Manual

Omron V600 Series Operation Manual

Serial interface id controller
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Cat. No. Z044-E1-3
V600 RFID System
V600-CA1A-V
V600-CA2A-V
Serial Interface
ID Controller

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Summary of Contents for Omron V600 Series

  • Page 1 Cat. No. Z044-E1-3 V600 RFID System V600-CA1A-V V600-CA2A-V Serial Interface ID Controller...
  • Page 2 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z044-E1-3 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 3 Appendix C Auto Read/Auto Write Use of Auto Read and Auto Write Commands In general, read and write commands are used while DCs are stationary. Auto commands are used while DCs are in motion. Read and Write Commands Communications distance can be greater than when DC is in motion, and so accurate communications can be performed.
  • Page 4 Appendix C Auto Read/Auto Write Application Example of Command Item Application Description Note Command Transmits next auto command after – When DC passes – Keep transportation transmission by response is returned. through the speed constant. timer communications area of – Valid only for systems R/W Head at fixed where communication is intervals.
  • Page 5 Appendix B Codes JIS 8 Code List (ASCII List) Higher digits Lower digits Column Undef. Undef. Note 1. The code at the 5th row, 12th column is “\” in ASCII code. 2. Do not use FE (CR) and undefined area as data.
  • Page 6 Appendix A Standard Models ID Controller and System Components Product Specification Model number Remarks ID Controller Serial interface, 100 to 240 V600-CA1A-V RS-232C interface VAC power supply V600-CA2A-V RS-422 interface Monitor Unit ––– V600-P01 –––...
  • Page 7 Appendix D Conformity to Standards UL (Underwriters’ Laboratories Inc.) UL3101 Listing Mark File No. E41515 CSA (Canadian Standard Association) CSA1010.1 Listing Mark File No. LR46463 EC Directives We hereby declare that the following products are in conformity with the requirements of the EC Directives listed below: Identification System V600-CA1A/2A-V2 ID Controllers...
  • Page 8 Appendix D Conformity to Standards Technical Data Intended Environment: Industrial Type designation: V600-CA1A/2A-V2 Host interface: CA1A-V2: RS-232C CA2A-V2: RS-422 Number of Read/Write Heads connectable: 2 channels Rated power supply voltage: 100 to 240 VAC, 50/60 Hz Acceptable power supply voltage: 85 to 264 VAC Power consumption: 35 VA max.
  • Page 9 Appendix D Conformity to Standards Read/Write Heads V600-H j j-j I II III IV I – V600: Inductive Identification System II – H: Read/Write Head III – j: Shape – 0 or 1 Square type – 5 Cylindrical type IV – j: Serial number V –...

  • Page 10: Table Of Contents

    TABLE OF CONTENTS SECTION 1 Features and System Configuration ....Features ............. . . System Configuration .
  • Page 11 Section Communication Time 3-4-14 End Code List End codes are given in two digits as hexadecimal numbers. Type Name code During normal Normal end code operation Low battery voltage warning (battery need to be replaced) (see note 1) Command received, DC not close (see notes 2 and 3) Command autoprocessing canceled (before processing communications with DC) Command autoprocessing canceled (DC is near and processing is canceled during or after communications)
  • Page 12 Section Communication Time 3-5-1 DC SRAM (Reference) When writing/ When writing/ auto writing auto writing Formula (msec) Time Required Communication with Slave When reading/ Read T=1.8N+48.4 auto reading When reading/ auto reading Write T=4.2N+86.5 Number of processing bytes N: Number of processing bytes Number of processing bytes 3-5-2 DC EEPROM (Reference) Communications Distance Priority Mode (SW 2-1 OFF)
  • Page 13 Section Communications Program Example Communications Program Example 3-6-1 Serial System Link to Host Computer System Configuration Example (1 to 1 Procedure) RS-232C BASIC Program Example This is an example of a program that uses write commands to write data from the DC Head 1 in hexadecimal code.
  • Page 14 Section Communications Program Example PRINT ”TXD$=”;TXD$ Send command PRINT #1,TXD$+CHR$(&HD); ........Decision as to whether response was received IF LOC(1) <>...
  • Page 15 SECTION 3 Communications with Host Computer This section provides procedures and formats required for communications with the host computer. A program example is also provided. Data Carrier Motion and Command Conditions ....... . . 3-1-1 Communications Control Procedure .

  • Page 16: Data Carrier Motion And Command Conditions

    Data Carrier Motion and Command Conditions Data Carrier Motion and Command Conditions 3-1-1 Communications Control Procedure The procedure for communications with the host computer is based on OMRON’s SYSMAC WAY Host Link System procedure. R/W Head Communications with host computer...
  • Page 17 Section Data Carrier Motion and Command Conditions 3-1-2 Command Reception Status Command Wait Status This is the condition in which no command processing is being performed, and the ID Controller is ready to accept any command. Once a command is received, it enters the command processing status.
  • Page 18 Section Data Carrier Motion and Command Conditions 3-1-4 Automatic Read/Write Function Automatic Command Under the automatic commands, the ID Controller does not return a response Processing until the DC comes close to the specified R/W Head. This means that the com- munications path to the host computer remains in the busy condition until the response is returned, and the host computer cannot send commands specifying another R/W Head of the same ID Controller.
  • Page 19 Section Data Carrier Motion and Command Conditions 4. Once processing is completed, the ID Controller sends a response to the host computer indicating that processing indicated by the auto command has been completed. Read Read Auto Read Polling Auto Read Functions Write Write...
  • Page 20 Section Data Carrier Motion and Command Conditions path to the host computer is cleared and the host computer can then send com- mands to the ID Controller’s other R/W Head. (Host Computer) (ID Controller) (DC) Polling auto command (Head 1) Response Not close Polling auto...
  • Page 21 Section Data Carrier Motion and Command Conditions 8. Once processing is completed, the ID Controller sends a response to the host computer indicating that the processing indicated by the query sub- command has been completed. 3-1-6 Polling Auto Function with 1 to N Connection (V600-CA2A-V Only) This section describes command processing when one R/W Head is connected to each of two ID Controllers (Unit 1 and 2).
  • Page 22 Section Data Carrier Motion and Command Conditions 1, 2, 3... 1. Send a polling auto command to Unit 1 R/W Head 1. 2. The ID Controller Immediately receives the command and returns a response indicating that it has received the command. 3.

  • Page 23: Data Carrier Memory Map

    Section Data Carrier Memory Map Data Carrier Memory Map Access to a maximum of 64k bytes of (0000 to FFFF) ID Controller memory area is possible. The actual accessible memory area of the ID Controller varies with the memory capacity of the DC. A DC with a memory capacity of more than 256 bytes has a production date (month and year) area and write protected area.
  • Page 24 Section Data Carrier Memory Map 3-2-2 Production Date Format The production date format is valid for a DC with a memory capacity of more than 256 bytes. For checking the life of the DC battery, the manufacturer registers the production date in the first two bytes of the memory area immediately prior to shipping the DC from the factory.
  • Page 25 Section Data Carrier Memory Map Note 1. Address 0000 cannot be write-protected. 2. Address 0001 is always the starting address of the write-protect area. Important data that needs to be protected should be input from 0001 on. Example 1 To protect addresses 0001 through 0012: Address 0000 É...
  • Page 26 Section Data Carrier Memory Map The following is an example of the conditions of addresses 0006 to 07FF to be write protected. Address Upper bits Lower bits 0002 0003 0004 0005 When the addresses are not write protected, the conditions of the addresses are as follows: Address Upper bits...
  • Page 27 Section Data Carrier Memory Map The following are responses to Read and Auto Read commands sent to a DC with a low battery: RD 0 0 0 9 9 5 * AR 0 0 0 9 9 5 * Read data Low battery completion code Production date: Sept., 1995 Under ordinary operating conditions the DC can be used for about 1 month after...
  • Page 28 Section Data Carrier Memory Map If the EEPROM is overwritten 100,000 times or more, the data in the manage- ment area will not be revised and only a warning will be returned as a response. If the number of overwriting operations is set as 00, the number will not be revised and only the number of overwriting operations can be checked.
  • Page 29 Section Data Carrier Memory Map 3-2-5 DC Memory Check Function The MD command enables memory check. By designating the check block, it is possible to calculate, write, and collate the CRC (Cyclic Redundancy Check) code. The CRC code is calculated using the formula X + 1.
  • Page 30 Section Data Carrier Memory Map cide, an end code of 75 will be returned. If they do not coincide, an end code warning of 76 will be returned. Address 0000 0001 Start address of area Check code calculation area Check block (check block byte number –...

  • Page 31: Command Format

    Section Command Format 3. MDC1001005 (collation processing) is executed. If the data values coincide, MD75 (normal response code) will be returned. 1 2 H 3 4 H 5 6 H 5 C H D 6 H If the data values do not coincide, MD76 (abnormal response code) will be returned.
  • Page 32 Section Command Format 3-3-2 Command Format The following explains the format of commands sent from the host computer to the ID Controller. For 1 to 1 Procedure 1 frame = 266 characters max. ∗ ..Header Text Terminator For 1 to N Procedure 1 frame = 271 characters max.
  • Page 33 Section Command Format Example: ∗ Controller Header Text 0100 0000 0000 0011 0010 0101 0010 0100 0100 0100 1000 0011 0001 0011 0000 0011 0000 0011 0000 0011 0101 0010 1000 Computation result ASCII code 3-3-4 FCS Computation Program Example (V600-CA2A-V Only) See the test program example (page 50) for an example of an FCS computation program for transmission.
  • Page 34 Section Command Format One character of data occupies exclusively one byte of DC memory (one address) in either ASCII code. ASCII Code Specification Example For 1 to 1 procedure ∗ Command Header Start address Write data ASCII code specification R/W Head no. Data Carrier Memory Address ”O”...
  • Page 35 Section Command Format Hex Code Specification Example For 1 to 1 procedure ∗ Command Header Write data Start address HEX code specification R/W Head no. Data Carrier Memory Address 0020 0021 1 byte For 1 to N Procedure ∗ Command @.
  • Page 36 Section Command Format 3-3-6 Address and Number of Bytes Specifiable Ranges Read Commands For 1 to 1 Procedure 1 frame = 266 characters max. Number ∗ Command Start address of read bytes Header Specifies the number of bytes to be read from the DC in HEX code. *The number of bytes that can be read in one operation is as fol- ASCII/HEX code specification lows.

  • Page 37: Command Types And Responses

    Section Command Types and Responses Note Addresses 0000 and 0001 represent the production date registration area, and consequently data cannot be written to these addresses. Command Types and Responses 3-4-1 Read (RD) Data is read from the DC. If the DC is not present, an error response (end code: 72 = DC not present) is returned.
  • Page 38 Section Command Types and Responses 3-4-2 Write (WT) Data is written to the DC. If the DC is not present, an error response (end code: 72 = DC not present) is returned. Command Format For 1 to 1 Procedure 1 frame = 266 characters max. ∗...
  • Page 39 Section Command Types and Responses 3-4-3 Auto Read (AR) This is a command to wait for the approach of the DC, and then read the data. After local communications are completed, the ID Controller returns the response. The host computer cannot send commands to the other R/W Head until the response has been received.
  • Page 40 Section Command Types and Responses 3-4-4 Auto Write (AW) This is a command to wait for the approach of the DC, and then write the data. After local communications are completed, the ID Controller returns the response. The host computer cannot send commands to the other R/W Head until the response has been received.
  • Page 41 Section Command Types and Responses 3-4-5 Polling Auto Read (PR) Immediately after the host computer sends a polling auto command, the ID Con- troller returns a response indicating that a command has been received. Subse- quently, after waiting for the approach of the DC, the ID Controller reads the data.
  • Page 42 Section Command Types and Responses Subcommand Format For 1 to 1 procedure Polling auto ∗ read Header R/W Head no. Specifies cancel or inquiry of polling auto preprocessing results C: Processing result inquiry E: Cancel For 1 to N procedure Polling auto ∗...
  • Page 43 Section Command Types and Responses 3-4-6 Polling Auto Write (PW) Immediately after the host computer sends a polling auto command, the ID Con- troller returns a response indicating that a command has been received. Subse- quently, after waiting for the approach of the DC, the ID Controller writes the data.
  • Page 44 Section Command Types and Responses Subcommand Format For 1 to 1 procedure ∗ Polling auto write Header R/W Head no. Specifies cancel or inquiry of polling auto processing results C: Processing result inquiry E: Cancel For 1 to N procedure Polling ∗...
  • Page 45 Section Command Types and Responses 3-4-7 Auto Command Processing Cancel (AA) When in the response waiting condition, while auto command (auto read and auto write) processing is being executed, it is possible to cancel this and restore the command waiting condition. Command Format For 1 to 1 procedure ∗...
  • Page 46 Section Command Types and Responses 3-4-8 Management Data Check (MD C/K) This command makes it possible to write or collate the CRC code in a check block that the user designates. The CRC code is calculated using the formula + 1 (refer to 3-2-5 DC Memory Check Function ). 1 to 1 Procedure Command Format ∗...
  • Page 47 Section Command Types and Responses 3-4-9 Management Data Limit (MDL) This command is used to manage the number of DC overwriting operations on the EEPROM of the ID Controller. Whether or not the number of DC overwriting operations has exceeded 100,000 can be found by adding the number of DC overwriting operations to the management area data designated by the user.
  • Page 48 Section Command Types and Responses 3-4-10 Test Command (TS) The test message sent from the host computer is returned without change. The test command is used for such purposes as test communications with the host computer. Command Format For 1 to 1 procedure 1 frame –...
  • Page 49 Section Command Types and Responses Note After the ID Controller receives the abort command, it requires more than 100 ms before it can accept the next command. 3-4-12 Undefined Command Response (IC) This is the response returned when the command header cannot be decoded. Response Format For 1 to N procedure For 1 to 1 procedure...
  • Page 50 SECTION 2 Nomenclature and Specifications This section provides the V600-CA1A-V /CA2A-V nomenclature and specifications as well as the dimensions of both Units. V600-CAjA-Vj ID Controller ..........2-1-1 Nomenclature .
  • Page 51 Section V600-CAjA-Vj ID Controller V600-CA A-V ID Controller 2-1-1 Nomenclature Front Panel Protective conductor terminal Reset input terminals Power supply terminals Monitor Unit connector Operation indicators V600-CA A-V ID Controller Error output terminals Open terminals (do not use) Note Where there is no reference to the “V600-CA1A-V only”...
  • Page 52 Section V600-CAjA-Vj ID Controller V600-CA1A-V Side Panel R/W Head Connector Up to two R/W Heads can be connected. RS-232C Interface Connector Used for communications with the host computer. It can be used for connection with a general-purpose factory computer, or IBM PC/AT or compatible that con- forms to RS-232C.
  • Page 53 Section V600-CAjA-Vj ID Controller 2-1-2 Specifications Ratings Parameter Specifications Supply voltage 100 to 240 VAC, 50/60 Hz Permissible variation 85 to 264 VAC range of supply voltage Power consumption 35 VA max. Insulation resistance 50 MΩ min. at 500 VDC between power supply terminals and case; between input/output terminals and case;...
  • Page 54 Section V600-CAjA-Vj ID Controller 2-1-3 External Input/Output Specifications Input Specifications (RESET) Input voltage 24 VDC: +10% (including ripple component), –15% Input impedance 2.2 kΩ Input current 10 mA typ. (24 VDC) On voltage 19 V min. Off voltage 5 V max. Input response 70 ms max.
  • Page 55 Section Monitor Unit 2-1-5 Host Computer Communications Specifications Any general-purpose factory computer or personal computer conforming to the RS-232C Interface or RS-422 Interface can be connected. The communications protocol conforms to SYSMAC WAY Host Link System. Model V600-CA1A-V V600-CA2A-V Standard RS-232C RS-422 Transmission path connection...

  • Page 56: Monitor Unit Operation

    SECTION 4 Monitor Unit Operation This section provides the commands and procedures required for Monitor Unit operations. Using Monitor Unit (V600-P01) ..........4-1-1 Monitor Unit Functions .

  • Page 57: Using Monitor Unit (V600-P01)

    Section Using Monitor Unit (V600-P01) Using Monitor Unit (V600-P01) The Monitor Unit is a monitoring tool mounted on the ID Controller. It can be used during system startup to check communications with the DC, to read or write data to the DC, and to read any error messages. 4-1-1 Monitor Unit Functions The Monitor Unit has the following functions which are executed in the MON- ITOR Mode.
  • Page 58 Section Using Monitor Unit (V600-P01) 4-1-2 Mounting the Monitor Unit The Monitor Unit is attached by sliding the ID Controller connector cover in the direction of the arrow on the cover. Press the four tabs on the back of the Monitor Unit down until they lock to make sure that it is mounted properly and securely.
  • Page 59 Section Using Monitor Unit (V600-P01) Operation Keys These are used to select functions and execute operations and also include numerical keys. Key Designations Function selection TEST ADRS DATA Operation WRITE WRITE READ PESET Numbers English/Japanese Character Selection Note There is a beeper in the ID Controller, which activated when a mistake is made in the Monitor Unit key operations, or when read or write operations cannot be per- formed (because DC is not present or other reasons).

  • Page 60: Monitor Unit Operation List

    Section Monitor Unit Operation List Note 1. Data setting is not required for an operation test with the test read or test auto read command to check the relationship of the position. 2. If the DC’s memory capacity is more than 256 bytes, data cannot be written to address 00 or 01 when page 0 is set with a page number because these addresses are used to register the production month and year of the DC.
  • Page 61 Section Monitor Unit Operation List 4-2-2 Data Read and Write Operations Operation Description Basic operation procedure Page mode Read (READ) Data from any desired Address Job spec READ setting address is read from Decrement address, and read READ Step write One byte of data is Address WRITE...

  • Page 62: Basic Operations

    Section Basic Operations 4-2-4 Reading Error Data Operation Description Basic operation procedure Page mode Error logging Selects ID Reads error occurrence data function Controller error Reads error statistics selection logging function Clears stored error data Clears error statistics Read error data Up to 30 errors (Cancel operation) Reset occurring in the...
  • Page 63 Section Basic Operations Run Mode In the RUN Mode, “RUN,” is always displayed and key inputs are not accepted. There are two switch positions for the RUN Mode, and operation is the same at both settings. Key Assignments in If the mode switch is set to monitor, “MONITOR” is displayed. When this is dis- Monitor Display played, only the RESET, DATA, ADRS, and JOB Keys can be accepted.
  • Page 64 Section Basic Operations The JOB Key is effective when the MONITOR Mode initial display is shown. Press the RESET Key to move from another operation and create the job specifi- cation. 1, 2, 3... 1. When the JOB Key is pressed, “HEAD1” is displayed. If R/W Head 1 is to be set, press the SET Key.
  • Page 65 Section Basic Operations 1, 2, 3... 1. The address setting procedure must start from the address/data display. 2. When the ADRS Key is pressed, the address display section goes blank, and the cursor is shown at the upper digit position. 3.

  • Page 66: Data Read And Write Operations

    Section Data Read and Write Operations lower digit is 16 . After the procedure above, the address location looks like this. Upper bits Lower bits = 12 2. Valid operations on data values: The following four operations can be per- formed on the data once it has been specified.
  • Page 67 Section Data Read and Write Operations Data read by the read operation contains the job specification head and page numbers. If the start address is not set, the data in address 00 is read. 1, 2, 3... 1. When the READ Key is pressed, “RD” (read operation) appears on the dis- play, and the data in the specified address is shown at the right end of the display.
  • Page 68 Section Data Read and Write Operations 4-4-2 Step Write This is used to write one byte of data to the desired DC address. Operation Procedure Job specification Head no. setting Page no. setting Address setting ARDS aFEd DATA aFEd3 aFEd3C WRITE S WRITE? SWaFEd3C...
  • Page 69 Section Data Read and Write Operations 4-4-3 Continuous Write (WRITE2) This is used to write the same one byte of data to a continuous series of DC addresses. Operation Procedure The example shows the procedure for writing 0F into locations 50 to 5F. Job specification Head no.

  • Page 70: Operation Test (Test)

    Section Operation Test (TEST) 2. Specify the end address. When either of the horizontal cursor keys is pressed, the display changes to the end address. Note a) Ensure that the start address does not exceed the end address. b) In the case of a DC with SRAM, page 0 addresses 00 and 01 are reserved for registration of the production date (year, month, day), and data cannot be written in this area.
  • Page 71 Section Operation Test (TEST) Test Menu Selection MONITOR Monitor mode switch a00d00 RESET TEST 1 4 TEST Test read Test write In the test mode, the selected command is executed repeatedly. Test auto read Test auto write 1, 2, 3... 1.
  • Page 72 Section Operation Test (TEST) If the start address is set, only the data in that location is displayed. While the read test is in progress, the data in the display flashes every second, and the ID Controller head number display indicator also flashes every second. Note When an error occurs in communications between the DC and a R/W Head, the error code is displayed (see page 97).
  • Page 73 Section Operation Test (TEST) 2. Specify the write end address. If the start address exceeds the end address, then data is written only to the start address location. 3. Specify the data. 4. When the TEST Key is pressed, the test menu is shown on the display. 5.
  • Page 74 Section Operation Test (TEST) 4-5-4 Test Auto Write One byte of data is written repeatedly to any memory area defined by specified start and end addresses from the DC while it is in motion. The step number of the send data can be set to any value in the range 1 to FF (256 bytes maximum), enabling a total communications test checking relationships between installa- tion positions, speeds, and other parameters.

  • Page 75: Reading Error Information (Err)

    Section Reading Error Information (ERR) 5. Press Key 4 to select auto write, and then TAW is shown on the display. Head 1 indicator lights now. 6. When the DC enters the operation range, the specified data is sent to the memory area defined by the start and end addresses, and Head 1 indicator flashes while processing occurs.
  • Page 76 Section Reading Error Information (ERR) 2. When the ERR Key is pressed, the error mode selection menu appears on the display. Use numerical keys 1 to 4 to select the error mode. 4-6-1 Reading Error Data The ID Controller has a memory area designated for data storage of errors occurring in the RUN Mode.
  • Page 77 Section Reading Error Information (ERR) Note Error data (up to 30 items) and error statistics are stored in the ID Controller RAM. Data storage is supported by a maintenance-free back-up capacitor, and data is preserved for approximately 20 days (at 25 C) after power to the ID Con- troller is turned off.
  • Page 78 Section Reading Error Information (ERR) 3. When the INC Key is pressed, the number of error occurrences for the first error code 10 is displayed. The maximum number of occurrences that can be counted for each error code is 999. 4.
  • Page 79 Section Reading Error Information (ERR) 4-6-4 Clear Error Statistics This procedure is used to clear error statistics from memory, and to specify the new date (year, month, day) to start collecting statistics. Here we take August 10, 1988, as an example. Operation Procedure ERROR1 4 RESET...

  • Page 80: Installation And Wiring

    SECTION 5 Installation and Wiring This section provides installation and pre-operation setting procedures. Installation Environment ........... 5-1-1 Location .

  • Page 81: Installation Environment

    Section ID Controller Installation Installation Environment The V600-CA1A-V /2A-V ID Controller is a high-reliability control system that is resistant to variations in environmental conditions. Nevertheless, it is important to observe the following precautions during installation to increase reliability and ensure that all system functions can be used to the utmost. 5-1-1 Location Do not install the ID Controller in locations subject to the the following conditions.
  • Page 82 Spacer Note: Take DIN rail height into consideration. DIN Rail PFP-100N2 (made by OMRON Co.) 1, 2, 3... 1. When attaching the ID Controller to a DIN rail, first attach at A, then push in direction B to mount the ID Controller.

  • Page 83: Wiring Procedures

    Section Wiring Procedures Wiring Procedures 5-3-1 Power Supply and Ground Line Wiring The ID Controller conforms to IEC1010-1, EN61010-1, UL3101, and CSA1010-1. Therefore, field wiring is readily available. Insulated transformer Breaker AC power supply: 100 to 240 VAC, 50/60 Hz Class 3 ground The screws used on the power supply and the protective conductor terminal...
  • Page 84 Section Wiring Procedures Lay the input line away from high-voltage equipment or power lines to improve noise resistance of the lines. Reset input 24VDC 24VDC To error output Error Signal Output Wiring The output section maximum switching capacity is 100 mA at 24 VDC (+10%, –15%).
  • Page 85 Section Wiring Procedures 5-3-4 Wiring Processing Precautions Applying excessive external forces to connectors while they are connected to the system can cause damage to the connectors and internal PCBs, or cause cable wiring disconnections. Thus, it is important to provide at least 10 cm of space under the ID Controller to protect the connectors from external forces originating from the right or left.

  • Page 86: Dip Switch Settings

    Section DIP Switch Settings DIP Switch Settings Remove the Monitor Unit connector cover on the top of the ID Controller to make the hardware settings for the communications interface. Check the host com- puter communications specifications carefully and be sure to make the settings correctly.
  • Page 87 Section DIP Switch Settings Note 1. Set the data length to 7 bits to select the ASCII code and 8 bits to select the JIS 8-digit code. 2. Set the parity setting to E to designate the even parity and O to designate the odd parity.
  • Page 88 Section DIP Switch Settings Use the connector provided as an accessory as the communications connector. The user must provide the connecting cable. If a connector other than the acces- sory connector is to be used, see the list of applicable connector model numbers at the end of this manual.

  • Page 89: Rs-232C Interface

    Use the connector provided as an ID Controller accessory as the communica- tions connector. The user must provide the connecting cable and the host com- puter connector. The OMRON ID Controller Connector is protected from electro- magnetic interference (EMI). At ID Controller...
  • Page 90 Section RS-232C Interface 5-5-2 Connector Assembly 1, 2, 3... 1. Perform cable terminal processing. Conductor lines Cable bushing Shield braid 10 1 Shield tape 2. Solder conductor lines and plug pins. Crossover Cable bushing Aluminum tape Plug 3. Set the hood housing A2 onto the plug, and fix the aluminum tape section with a clamp.

  • Page 91: Interface

    Section RS-422 Interface Note 1. GR is grounded to the connector hood and connected to the ID Controller ground via the connector hood, and consequently connection to pin 1 is not necessary. 2. Short pins 4 (RS) and 5 (CS) using a crossover line. 5-5-3 Insertion and Removal of Connector It is extremely important to hand-hold the connector to attach and insert it prop- erly.
  • Page 92 Section RS-422 Interface 5-6-1 Connections Between ID Controllers for 1 to N Connection ID Controller ID Controller PinNo. Abbr. PinNo. Abbr. Note: Ground either end of the shielded wire to prevent the ID Controllers from malfunctioning. Do not ground both ends of the shielded wire, otherwise the ID Controllers may not operate properly.
  • Page 93 Use the connector provided as an accessory with the ID Controller for the com- munications connector. The user must provide the connecting cable and the host computer connector. The OMRON ID Controller connector is protected from electromagnetic interference (EMI). At ID Controller...
  • Page 94 Section RS-422 Interface 6. Cover the bent back lines with aluminum foil tape. 25(RS-422) 40(RS-232C) Aluminum foil tape End of Shielded Cable Unconnected to FG 1, 2, 3... 1. Cut cable at required length. 2. Use a razor blade to remove the sheath. 3.
  • Page 95 Section RS-422 Interface Hood Assembly Assemble the connector hood. Aluminum foil tape End not connected End connected to FG to FG 5-6-5 Insertion and Removal of Connector It is extremely important to hand-hold the connector to attach and insert it prop- erly.

  • Page 96: Diagnosis And Maintenance

    SECTION 6 Diagnosis and Maintenance This section provides diagnosis and maintenance procedures as well as solutions to possible problems and abnormalities. Test Operation ............6-1-1 Checklist .

  • Page 97: Test Operation

    Section Test Operation Test Operation 6-1-1 Checklist Check the following items before performing the test operation. Check items Checks Page Power supply and I/O line Has wiring been done correctly? connections Are the terminal screws loose? DIP switch settings Have settings been made correctly according to communications specifications? R/W Head connection...

  • Page 98: Diagnostic Functions

    Section Diagnostic Functions 6-1-3 Using Monitor Unit for Offline Test The Monitor Unit can be used to test communications between the R/W Heads and the DCs with the ID Controller disconnected from the host computer. Use this test to check the installation positions and speeds prior to performing test operations (see Appendix C Offline Test and Auto Read/Auto Write ).
  • Page 99 Section Diagnostic Functions Operation Continuation When an abnormality occurs in communications between the ID Controller and Abnormality the host computer or a R/W Head, the ERROR indicator lights. Up to 30 files of abnormality data are stored, and if this number is exceeded, old abnormality data is erased from the beginning to make room for the new data.

  • Page 100: Error Lists

    Section Error Lists Error Lists 6-3-1 Communications Errors Type Error Name Error message Description code Host Parity error PARITY E There exists an abnormality in communications communications communications between the host computer and the ID Controller between the host computer and the ID Controller. Framing error FRAMING errors...
  • Page 101 Section Error Lists 6-3-3 Local Communication Errors The following six types of error are detected in local communications between the ID Controller and the Data Carrier. Data Carrier This includes communications errors like parity errors. Communications Error Verification Error Data written is read out and a reference check is performed for write commands. When the read data does not agree with the written error, a verification error occurs.

  • Page 102: Dealing With Abnormalities

    Section Maintenance and Inspections Dealing with Abnormalities The following three items are usual causes of problems in the ID Controller. Noise. Take countermeasures to deal with noise. Breakdowns in external equipment, in which case repairs are required. ID Controller breakdown, in which case repairs are required. 6-4-1 Noise When system mis-operation occurs due to noise, refer to the following table to take appropriate countermeasures to eliminate the influence of noise.
  • Page 103 Section Maintenance and Inspections 6-5-1 Inspection Parameters Inspection Inspection description Criteria Remarks parameters Line voltage variation (i) Determine whether it’s within standards Line voltage should be Tester by checking power supply terminal within specified range. strip. (ii) Is there frequent instantaneous power Voltage variation should Power drops or sudden voltage fluctuations?

  • Page 104: Troubleshooting

    Section Troubleshooting Troubleshooting When abnormalities occur, it is important to make the following checks to deter- mine completely the nature of the problem, determine whether there is any pos- sibility of reoccurrence, and to find out if there is any relation to other devices. 6-6-1 Main Troubleshooting Flowchart START Handle problems by first making a general check...
  • Page 105 Section Troubleshooting 6-6-2 System Connection Troubleshooting Flowchart START connector cable connections Turn Power on Connect properly. Not lit “POWER” indicator? “ERROR” indicator? Is specified voltage (“STOP” indicator) supplied? Not lit Supply specified voltage “STOP” indicator Not lit Is reset input Mount Monitor Unit Turn reset input off MONITOR...
  • Page 106 Section Troubleshooting 6-6-3 Host Communications Troubleshooting Flowchart START Issue TS command from host Is response normal? Local Communications communications Troubleshooting format OK? Flowchart Correct communications format Is connector wiring Repair connector wiring Are host operations OK? Correct host program or replace host computer...
  • Page 107 Section Troubleshooting 6-6-4 Local Communications Troubleshooting Flowchart START Can Monitor Unit be used? Mount Monitor Unit, Do not mount Monitor switch to monitor mode, Unit, turn power on, and turn power on and connect to host Execute test AW Send AW command Does Head indi- cator go from on to off?
  • Page 108 Section Troubleshooting (Continued) (Continued) R/W Head E7C? Replace R/W Head Is write DC OK? protect setting E7D? Clear write protect Replace DC Is distance communica- DC OK? between R/W Head and DC tions OK? Replace DC Adjust distance Normal termination? Replace Unit 6-6-5 External Environment Troubleshooting Flowchart START...
  • Page 109 SECTION 1 Features and System Configuration This section provides a general introduction to the V600 RFID System with serial interface and the ID Controller. Features ..............System Configuration .
  • Page 110 ID Controller has a built-in serial interface conforming to RS-232C, while the V600-CA2A-V ID Controller has a built-in serial interface conforming to RS-422. These interfaces enable communications with general- purpose factory computers, IBM PC/AT or compatible, and C200H-ASC02 or C500H-ASC04 ASCII Unit installed in an OMRON PC.
  • Page 111 Section System Configuration All communications processing is controlled in the operational mode of the host computer’s command language (IBM PC/AT or compatible). Factory Computer Personal Computer C200H-ASC02 or C500-ASC04 ASCII Unit RS-232C RS-232C B500-AL004(-P) RS-422 Link Adaptor V600-CA1A-V V600-CA2A-V ID Controller ID Controller V600-P01;...
  • Page 112 Section System Configuration 1-2-1 System Configuration for 1 to N Connection This system configuration is available only with the V600-CA2A-V . Up to 16 ID Controllers can be connected using the 1 to N configuration. Host computer RS-422 (Termination resistor ON) B500-AL001 B500-AL001 RS-232C...
  • Page 113 Section Operation Operation *When using a V600-CA2A-V ID Controller, Link Adaptors must be used. Host computer (IBM PC/AT or compatible) Link Adaptor* RS-232C RS-422 ID Controller (V600-CA2A-V ) R/W Head 1 R/W Head 2 (Write inspection results data) (Machining command data read) Programmable To next process Controller...
  • Page 114 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 115 About this Manual: This manual describes the installation and operation of the V600 RFID System with serial interface and the ID Controller and includes the sections described below. Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the V600 RFID System with serial interface and the ID Controller.

This manual is also suitable for:

V600-ca1a-v seriesV600-ca2a-v seriesV600-h seriesV600-d seriesV600-ca1a-v2V600-ca2a-v2 ... Show all

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