Fluidwell F013-P Manual

Flow rate monitor / totalizer with high / low flow rate alarms
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F013-P
FLOW RATE MONITOR / TOTALIZER
WITH HIGH / LOW FLOW RATE ALARMS
Signal input flowmeter: pulse, Namur and coil
Output: one flow rate alarm
Options: Intrinsically Safe
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F013-P

  • Page 1 FLOW RATE MONITOR / TOTALIZER WITH HIGH / LOW FLOW RATE ALARMS Signal input flowmeter: pulse, Namur and coil Output: one flow rate alarm Options: Intrinsically Safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
  • Page 2: Safety Instructions

    The F013-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F013-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed.
  • Page 3: About The Manual

    This operation manual describes the standard F013-P as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F013-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning !"...
  • Page 4: Table Of Contents

    ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 CONTENTS MANUAL ......................... 4 INTRODUCTION ........................6 System description of the F013-P .................... 6 OPERATIONAL ........................7 General information ......................... 7 Control panel ..........................7 Operator information and functions ..................7 CONFIGURATION ........................
  • Page 5 Sensor supply ........................40 Terminal connectors Intrinsically Safe applications .............. 41 Configuration examples Intrinsically Safe applications ............41 5.4.1 F013-P-(OT)-PC-(PX)-XI-(ZB) Battery powered - Ex ia IIC/IIIC ..........41 5.4.2 F013-P-OT-PX-XI-(ZB) - Ex ia IIC/IIIC .................. 42 5.4.3 F013-P-OT-PX-XI-ZB - Ex ia IIc/IIIC ..................42 5.4.4...
  • Page 6: Introduction

    Fig. 1: Typical application for the F013-P. Configuration of the F013-P The F013-P has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F013-P according to your specific requirements.
  • Page 7: Operational

    2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F013-P. This instruction is meant for users / operators. • The F013-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed •...
  • Page 8: Fig. 4: Example Of Display Information During Programming Minimum Flow Rate

    See paragraph 6.3 for further information on battery replacement. R U N L O W B A T T E R Y Fig. 5: Example of low-battery alarm. • Alarm 01-03 When "alarm" is displayed, please consult Appendix B: problem solving. FW-F013-P-M_v0404_01_EN.docx...
  • Page 9: Configuration

    Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F013-P is done at SETUP-level, which can be reached at all times while the F013-P remains fully operational. At SETUP-level the display will deactivate the indicator and...
  • Page 10: Programming Sequence

    The combination of the SELECT-key and CLEAR-key is used to select a negative value. When a value can also be entered as a negative number, pressing the SELECT- key and CLEAR-key simultaneously will toggle the ‘–‘ (minus) sign on and off. FW-F013-P-M_v0404_01_EN.docx...
  • Page 11: Returning To Operator-Level

    Please keep a record of all settings for later reference. Use the control panel to return to OPERATE-level PROG-key In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. FW-F013-P-M_v0404_01_EN.docx...
  • Page 12: Configuration Settings

    Page 12 CONFIGURATION SETTINGS All settings of the F013-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1 OVERVIEW FUNCTIONS SETUP LEVEL SETUP FUNCTIONS AND VARIABLES TOTAL UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit...
  • Page 13: Explanation Of Setup-Menu 1 - Total

    The flow rate can be calculated per second (SEC), minute (MIN), hour (HR) or day (DAY). DECIMALS This setting determines for flow rate the number of digits following the decimal point. The following can be selected: 00000 - 1111.1 - 2222.22 - 3333.333 FW-F013-P-M_v0404_01_EN.docx...
  • Page 14: Explanation Of Setup-Menu 3 - Alarm

    The maximum value is 255 pulses. • The lower the number of pulses, the higher the power consumption of the F013-P will be (important for battery powered applications). • For low frequency applications (below 10Hz): do not program more than 10 pulses else the update time will be very slow.
  • Page 15: Explanation Of Setup-Menu 4 - Display

    When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F013-P has several smart power management functions to extend the battery life time significantly. Two of these functions are available.
  • Page 16: Explanation Of Setup-Menu 6 - Flowmeter

    3.3.7 EXPLANATION OF SETUP-MENU 6 - FLOWMETER The F013-P is able to handle several types of input signal. The type of flowmeter pickup / signal is selected with SETUP 6.1. Read also paragraph 4.6.1 Terminals 1-3: Flowmeter input. SETUP FUNCTIONS AND VARIABLES...
  • Page 17: Installation

    Operating Manual before carrying out its instructions. • The F013-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 18: Handling The F-Series Enclosure

    The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F013-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5.
  • Page 19: Fig. 9: Identification - Example Of F0-Series Installation Label (Safe Area - Type Pm Or Pf)

    The serial number can be reviewed on the identification label or in SETUP-menu Others. The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number (YYWW). FW-F013-P-M_v0404_01_EN.docx...
  • Page 20: Opening / Removing The Cover

    Plastic enclosure: 1 Nm per screw Aluminum enclosure: 1 Nm per screw Aluminum w. extended back enclosure: 1 Nm per screw Stainless steel enclosure: 2 Nm per screw 5. The F-Series in now ready to be returned to service. FW-F013-P-M_v0404_01_EN.docx...
  • Page 21: Mechanical Installation

    0.12" 0.12" M20 x 1,5 3x 1/2"NPT 25mm 25mm 15 15 M20 x 1,5 M20 x 1,5 4x M20 x 1,5 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 10: Dimensions – Aluminum and stainless steel enclosures FW-F013-P-M_v0404_01_EN.docx...
  • Page 22: Dimensions - Non-Metallic Enclosures

    118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 11: Dimensions – Non-metallic enclosures FW-F013-P-M_v0404_01_EN.docx...
  • Page 23: Mounting

    Meter mount by using one of the openings Pipe mount by using the mounting plate in the bottom of the back cover. with the bracket and hose clamps (accessory). Panel mount by using only the front cover Fig. 12: Installation – Mounting configurations FW-F013-P-M_v0404_01_EN.docx...
  • Page 24: Electrical Installation

    General directions: • The F013-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel.
  • Page 25: Field Wiring Connections

    Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F013-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F013-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
  • Page 26: Power Supply Wiring

    C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F013-P can be powered from an external power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply.
  • Page 27: Terminal Connectors Safe Area Applications - Type Pb / Px / Pd

    4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications: read chapter 5. Following terminal connectors are available on the F013-P when supplied with Type PB / PX / PD: ALARM SENSOR SIGNAL...
  • Page 28: Fig. 17: Terminal Connections - Npn Signal Input

    Fig. 17: Terminal connections - NPN signal input. Pulse-signal PNP / PNP-LP The F013-P is suitable for use with flowmeters which have a PNP output signal. Terminal 3 offers 3.2V which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 29: Terminal 4-5: Power Supply - Type Px (Default) And Pd (Option)

    TERMINAL 4-5: POWER SUPPLY - TYPE PX (DEFAULT) AND PD (OPTION) To power the F013-P an internal battery can be used (type PB) and / or an external DC power supply of 8-30V DC (type PX) or 16-30V DC (type PD).
  • Page 30: Terminal 7-8: Alarm Output - Type Ot

    4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications: read chapter 5. Following terminal connectors are available on the F013-P when supplied with Type PF / PM: POWER SUPPLY ALARM OUTPUT...
  • Page 31: Terminal Gnd-1-2: Power Supply

    Page 31 4.7.1 TERMINAL GND-1-2: POWER SUPPLY To power the F013-P with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table: Terminal Power supply Power supply option 24V AC ...
  • Page 32: Terminals 5-7: Flowmeter Input

    4.7.3 TERMINALS 5-7: FLOWMETER INPUT Three basic types of flowmeter signals can be connected to the F013-P: pulse, active pulse or coil. The screen of the signal wire can be connected to the common ground terminal. See paragraph 4.5. The input signal type has to be selected with the correct SETUP-function (read chapter 3.3.2).
  • Page 33: Fig. 29: Terminal Connections - Npn Signal Input

    Fig. 29: Terminal connections - NPN signal input. Pulse-signal PNP / PNP-LP The F013-P is suitable for use with flowmeters which have a PNP output signal. For a reliable pulse detection, the pulse amplitude has to go above 1.2V. Signal setting PNP-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3.2).
  • Page 34: Fig. 32: Terminal Connections - Reed-Switch Signal Input

    Page 34 Reed-switch The F013-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3.3.2). Fig. 32: Terminal connections - Reed-switch signal input.
  • Page 35: Intrinsically Safe Applications

    The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F013-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications!
  • Page 36: Electrical Installation In Hazardous Area

    Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. FW-F013-P-M_v0404_01_EN.docx...
  • Page 37: Electrical Data - Control Drawing

     The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose Indicators is connected.  Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area. The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows: Terminals 1 and 2 –...
  • Page 38: Installations Based On Atex Or Iecex Certificate

    Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. • For EPL Da the ambient temperature Ta shall not exceed 50 °C. FW-F013-P-M_v0404_01_EN.docx...
  • Page 39: Electrical Data - Annex 1

    (terminals 11 and 12) 30 V 0 mH 100 mA 6.1 nF = 0.75 W From the safety point of view the circuits shall be considered to be connected to earth. FW-F013-P-M_v0404_01_EN.docx...
  • Page 40: Power Supply Wiring

    5.2.6 POWER SUPPLY WIRING The F013-P can be powered from an extern power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. Note that the optional backlight only works with an external power supply.
  • Page 41: Terminal Connectors Intrinsically Safe Applications

    Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F013-P, the battery will be disabled automatically until the power is disconnected. FW-F013-P-M_v0404_01_EN.docx...
  • Page 42: F013-P-Ot-Px-Xi-(Zb) - Ex Ia Iic/Iiic

    Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F013-P, the battery will be disabled automatically until the power is disconnected. Configuration example IIA - IIB and IIC application - F013-P-OT-PX-XI-ZB 5.4.3...
  • Page 43: F013-P-Ot-Pd-Xi-Zb - Ex Ia Iic/Iiic

    Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC; Terminal 6: 8.2V DC. Please note: Type PD may be used in combination with the battery (Type PC). PD will power the F013-P, the battery will be disabled automatically until the power is disconnected. FW-F013-P-M_v0404_01_EN.docx...
  • Page 44: Maintenance

    Operating Manual before carrying out its instructions. • The F013-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 45: Battery Replacement

    Safe area applications – Type PB • Before replacing the battery, verify that the new battery is undamaged, in good condition and suitable for use in the unit. (Type: StdLiBAT021 - re-ordering nr. SPB02) Fig. 42: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) FW-F013-P-M_v0404_01_EN.docx...
  • Page 46: Replace The Battery

    Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s standards and regulations. • Batteries pose an environmental hazard. • Do not dispose of as general waste or incinerate. • Return used batteries to a recycling point. FW-F013-P-M_v0404_01_EN.docx...
  • Page 47: Technical Specification

    Note for Type PF and PM The total consumption of the sensor, transistor output type OA and backlight type ZB may not exceed 400mA@24V DC. Note for I.S. applications For Intrinsically safe applications, consult the safety values in the certificate. FW-F013-P-M_v0404_01_EN.docx...
  • Page 48 One active 24V DC transistor output; max. 400mA per output (requires type PF or PM). Type OR One mechanical relay output; max. switch power 230V AC - 0,5A (requires type PF or PM). Type OT One passive transistor output - not isolated. Load max. 50V DC - 300mA. FW-F013-P-M_v0404_01_EN.docx...
  • Page 49 Unit According to selection for flow rate. Decimals According to selection for flow rate. Time units According to selection for flow rate. Type of alarm Low and high flow rate alarm. Includes delay time alarm and configurable alarm output. FW-F013-P-M_v0404_01_EN.docx...
  • Page 50: Problem Solving

    Page 50 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F013-P is going to be installed or while it is in operation. Flow rate displays "0 / zero" while there is flow (total is counting): Check: •...
  • Page 51: Declaration Of Conformity

    Page 51 DECLARATION OF CONFORMITY Veghel, February 2 22 e, Fluidwell V, declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable European Directives and armonised tandards, when installed and operated according to the related manuals...
  • Page 52: Index Of This Manual

    PNP 28, 33 flow rate rate / total calculation reed-switch: cut-off time sensor supply voltage 26, 30 decimals SETUP-level decimals k-factor terminal connectors 27, 30 k-factor total measuring unit decimals time unit decimals k-factor flowmeter k-factor signal measuring unit FW-F013-P-M_v0404_01_EN.docx...
  • Page 53: List Of Figures

    Fig. 13: Protective Earth (PE) connections on metal enclosure Fig. 14: Switch position voltage selection (type PF and PM). Fig. 15: Overview of terminal connectors F013-P – type PB / PD / PX Fig. 16: Terminal connections - Coil signal input.
  • Page 54 Page 54 FW-F013-P-M_v0404_01_EN.docx...
  • Page 55 Page 55 FW-F013-P-M_v0404_01_EN.docx...
  • Page 56 _ _ _ _ _ _ _ 74 pass code 0000 75 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2022 - FW-F013-P-M_v0404_01_EN.docx FW-F013-P-M_v0404_01_EN.docx...

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