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Summary of Contents for Fluidwell F012-P
- Page 1 F012-P FLOWRATE INDICATOR / TOTALIZER Signal input flowmeter: pulse, Namur and coil. Options: Intrinsically Safe. F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
Compatibility). Do connect a proper grounding to the aluminum casing as indicated if the F012-P has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed. -
Page 3: About The Operation Manual
This operation manual describes the standard unit as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F012-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning"... -
Page 4: Table Of Contents
Safety rules and precautionary measures ....................... 2 About the operation manual ..........................3 Contents manual .............................. 4 Introduction ..........................5 1.1. System description of the F012-P ..................5 Operational ..........................6 2.1. General ..........................6 2.2. Control panel .......................... 6 2.3. -
Page 5: Introduction
Fig. 1: Typical application for the F012-P. Configuration of the unit The F012-P has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F012-P according to your specific requirements. -
Page 6: Operational
Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of this manual. This chapter describes the daily use of the F012-P. This instruction is meant for users / operators. 2.2. CONTROL PANEL The following keys are available: Fig. -
Page 7: Operator Information And Functions
In general, the F012-P will always function at Operator level. The information displayed is dependant upon the SETUP-settings The signal from the connected sensor is processed by the F012-P in the background, whichever screen refresh rate setting is chosen. After pressing a key, the display will be updated very quickly during a 30 second period, after which it will slow-down again. -
Page 8: Configuration
Operating Manual before carrying out its instructions. The F012-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 9 Page 9 Matrix structure SETUP-level: SCROLLING THROUGH SETUP-LEVEL Selection of function-group and function: SETUP is divided into several function groups and functions. Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display. The number is a combination of two figures. The first figure indicates the function-group and the second figure the sub-function.
- Page 10 Page 10 To change or select a value: To change a value, use to select the digits and to increase that value. If the new value is invalid, the increase sign or decrease-sign will be displayed while you are programming.
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Page 11: Overview Functions Setup Level
- shelf FLOWMETER SIGNAL npn - npn_lp - reed - reed_lp - pnp - pnp_lp - namur - coil_hi - coil_lo - active OTHERS TYPE / MODEL F012-P SOFTWARE VERSION 03.xx.xx SERIAL NO. xxxxxxx PASS CODE 0000 - 9999... -
Page 12: Explanation Of Setup-Functions
Page 12 3.2.3. EXPLANATION OF SETUP-FUNCTIONS 1 - TOTAL SETUP - 11 determines the measurement unit for total and accumulated MEASUREMENT UNIT total. The following units can be selected: L - m3 - kg - lb. - GAL - USGAL - bbl - _ (no unit). Alteration of the measurement unit will have consequences for operator and SETUP-level values. -
Page 13: Flowrate
Page 13 2 - FLOWRATE The settings for total and flowrate are entirely separate. In this way, different units of measurement can be used for each e.g. cubic meters for total and liters for flowrate. The display update time for flowrate is one second or more. SETUP - 21 determines the measurement unit for flowrate. -
Page 14: Display
When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F012-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set:... -
Page 15: Flowmeter
Page 15 5 - FLOWMETER The F012-P is able to handle several types of input signal. The type of SIGNAL flowmeter pickup / signal is selected with SETUP 51. Read also par. 4.4.2. or 4.4.3 - flowmeter input terminals. TYPE OF SIGNAL... -
Page 16: Installation
Operating Manual before carrying out its instructions. The F012-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 17: Dimensions- Enclosure
Page 17 4.3. DIMENSIONS- ENCLOSURE Aluminum enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 30mm 30mm M16 x 1,5 M16 x 1,5 1/2"NPT M20 x 1,5 0.12"... - Page 18 Page 18 GRP enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
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Page 19: Installing The Hardware
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). Do ground the aluminum casing properly as indicated, if the F012-P has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back- casing and removable terminal-block may never be removed. -
Page 20: Terminal Connectors With Power Supply - Type : Pb / Pd / Px
TYPE: PD OPTION: ZB SIGNAL Fig. 8: Overview of terminal connectors F012-P-(PB / PD / PX) and options. SENSOR SUPPLY Type PB / PD / PX - terminal 3: sensor supply 1.2V, 3.2V: Terminal 3 provides a limited supply voltage of 3.2 V DC (coil signals 1.2V) for the signal output of the flowmeter. - Page 21 Common ground unit Pulse-signal NPN / NPN-LP: The F012-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency - read par. 3.2.3.
- Page 22 Page 22 Pulse-signal PNP / PNP-LP: The F012-P is suitable for use with flowmeters which have a PNP output signal. Terminal 3 offers 3.2V which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
- Page 23 Common ground unit NAMUR-signal: The F012-P is suitable for flowmeters with an Namur signal. The standard F012-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 6) can be provided with type PD.
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Page 24: Terminal Connectors With Power Supply - Type : Pf / Pm
PF / PM PULSE INPUT SIGNAL Fig. 9: Overview of terminal connectors F012-P-(PF / PM) and options. SENSOR SUPPLY Type PF-PM: Sensor supply: 1.2, 3.2V, 8.2V, 12V or 24 V: With this option, a real power supply for the sensor is available. The flowmeter can be powered with 1.2, 3.2, 8.2, 12 or 24 V DC (max. - Page 25 The input signal type has to be selected with the correct SETUP-function (read par. 3.2.3.) Coil-signal: The F012-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected with the SETUP-function: COIL LO: sensitivity from about 90mVp-p.
- Page 26 Page 26 Pulse-signal NPN / NPN-LP: The F012-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency - read par. 3.2.3.
- Page 27 Page 27 Reed-switch: The F012-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read par. 3.2.3.) Reed - switch signal input...
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Page 28: Intrinsically Safe Applications
Safety Instructions Certificates, safety values, control drawing and declaration of compliance can be found in the document named: “Fluidwell F0..-P-XI - Documentation for Intrinsic Safety”. For installation under ATEX directive: this intrinsically safe device must be installed in accordance with the Atex directive 94/9/EC and the product certificate KEMA 05ATEX1168 X. -
Page 29: Terminal Connectors Intrinsically Safe Applications
FWCD-0003. Tamb CSA Certificate nr: CSA.08.2059461 – FM Project ID: 3033306 -40°C ... +70°C Made in Veghel, The Netherlands by Fluidwell bv -40°F ... +158°F KEMA 05ATEX1168 X Battery powered applications: II 1 G Ex ia IIC T4 Replace with certified II 1 D Ex iaD 20 IP 65 / 67 T 100°C... -
Page 30: Configuration Examples Intrinsically Safe Applications
PX will power the unit; the battery will be disabled automatically till power is disconnected. Fig. 14: Configuration example Intrinsically Safe. Configuration example no. 2 Configuration example IIA - IIB and IIC application - F012-P-PD-XI-ZB HAZARDOUS AREA SAFE AREA TERMINAL CONNECTORS F0-series = max. - Page 31 Page 31 Configuration example no. 3 Configuration example IIA - IIB and IIC application - F012-P-PX-XI-(ZB) HAZARDOUS AREA SAFE AREA TERMINAL CONNECTORS F0-series Backlight option: type ZB Supply backlight (not used in this example). Common ground = max. 30 V...
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Page 32: Battery Replacement Instructions
Page 32 5.4. BATTERY REPLACEMENT INSTRUCTIONS FW-LiBAT-001 - INST001 Fig. 18: Battery replacement instructions Intrinsically Safe Battery. HF012PEN_v0402_03 Atex_IECEx_CSA_FM... -
Page 33: Maintenance
Operating Manual before carrying out its instructions. The F012-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 34: Appendix A: Technical Specification
Page 34 APPENDIX A: TECHNICAL SPECIFICATION GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB (option) Bi-color configurable LED-backlight - green or amber. - Page 35 Page 35 Sensor excitation Type PB / PC / PX Sensor supply voltage: 3.2V DC for pulse signals and 1.2V DC for coil pick-up. Please note: this is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and reed-switches.
- Page 36 Page 36 OPERATIONAL Operator functions Displayed functions • total and/or flowrate. • total and accumulated total. • total can be reset to zero by pressing the CLEAR-key twice. Total Digits 7 digits. Units L, m3, GAL, USGAL, KG, lb, bbl, no unit. Decimals 0 - 1 - 2 or 3.
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Page 37: Appendix B: Problem Solving
Page 37 APPENDIX B: PROBLEM SOLVING In this appendix, several problems are included that can occur when the F012-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: Signal selection SETUP - 51, ... -
Page 38: Index Of This Manual
Page 38 INDEX OF THIS MANUAL accumulated total keys active pulse signal 22, 26 low-battery actual settings main-function backlight maintenance color manual version density model battery life time 14, 33 namur signal 23, 27 Battery replacement operational clear total operator level coil-signal 21, 25 pass code... -
Page 39: List Of Figures In This Manual
Fig. 7: Grounding aluminum enclosure with option PM 115-230V AC..........19 Fig. 8: Overview of terminal connectors F012-P-(PB / PD / PX) and options........20 Fig. 9: Overview of terminal connectors F012-P-(PF / PM) and options........... 24 Fig. -
Page 40: List Of Configuration Settings
64 pass code 0000 65 tagnumber 0000000 Fluidwell bv HF012PEN_v0402_03 Atex_IECEx_CSA_FM PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Copyright Fluidwell bv - 2012 - HF110AEN_v0501_03...
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