Fluidwell F018-P Manual

Fluidwell F018-P Manual

Flow rate indicator / totalizer with linearization, high/low flow rate alarms, scaled pulse output, analog output
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F018-P
FLOW RATE INDICATOR / TOTALIZER
WITH LINEARIZATION, HIGH/LOW FLOW RATE
ALARMS, SCALED PULSE OUTPUT, ANALOG OUTPUT
and optional HART communication
Signal input flowmeter: pulse, Namur and coil
Output: one scaled pulse reflecting accumulated total
or one flow rate alarm.
Options: HART Communication, Backlight, Intrinsically Safe
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F018-P

  • Page 1 HART communication Signal input flowmeter: pulse, Namur and coil Output: one scaled pulse reflecting accumulated total or one flow rate alarm. Options: HART Communication, Backlight, Intrinsically Safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
  • Page 2: Safety Instructions

    The F018-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F018-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed.
  • Page 3: About The Manual

    This operation manual describes the standard F018-P as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F018-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning !"...
  • Page 4: Table Of Contents

    ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 CONTENTS MANUAL ......................... 4 INTRODUCTION ........................6 System description of the F018-P .................... 6 OPERATIONAL ........................7 General information ......................... 7 Control panel ..........................7 Operator information and functions ..................7 CONFIGURATION ........................
  • Page 5 Terminal connectors Intrinsically Safe applications .............. 40 Configuration examples Intrinsically Safe applications ............41 5.4.1 F018-P-AH-CR-OT-PX-XI-(ZB) - Ex ia IIC/IIIC..............41 5.4.2 F018-P-AH-CR-OT-PX-XI-ZB - Ex ia IIC/IIIC ................ 42 5.4.3 F018-P-AH-CR-OT-PD-XI-ZB - Ex ia IIC/IIIC ................ 43 MAINTENANCE ........................44 General directions ......................... 44 Instructions for repair ......................
  • Page 6: Introduction

    SYSTEM DESCRIPTION OF THE F018-P Functions and features The flow rate / monitor model F018-P features a 15 point linearization table, a scaled pulse output and high and low flow rate alarms. Furthermore the unit has a HART–enabled analog output (4..20mA) which represents the current flow rate.
  • Page 7: Operational

    Page 7 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F018-P. This instruction is meant for users / operators. • The F018-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed •...
  • Page 8: Fig. 4: Example Of Display Information During Programming Minimum Flow Rate

    The remaining lifetime after the first moment of indication is generally several days up to some weeks. See paragraph 6.3 for further information on battery replacement. Fig. 5: Example of low-battery alarm. • Alarm When "alarm" is displayed, please consult Appendix B: problem solving. FW-F018-P-M_v0404_01_EN.docx...
  • Page 9: Configuration

    Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F018-P is done at SETUP-level, which can be reached at all times while the F018-P remains fully operational. At SETUP-level the display will deactivate the indicator and...
  • Page 10: Programming Sequence

    The combination of the SELECT-key and CLEAR-key is used to select a negative value. When a value can also be entered as a negative number, pressing the SELECT- key and CLEAR-key simultaneously will toggle the ‘–‘ (minus) sign on and off. FW-F018-P-M_v0404_01_EN.docx...
  • Page 11: Returning To Operator-Level

    In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F018-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1...
  • Page 12 DECIMALS 0 - 1 - 2 - 3 IMPULSE PER X-quantity REL OUT Lo – Hi – Lo+Hi – Pulse – Off OTHERS TYPE / MODEL F018-P SOFTWARE VERSION 03.xx.xx SERIAL NO. xxxxxxx PASS CODE 0000 - 9999 POLL ADRESS 0..63...
  • Page 13: Explanation Of Setup-Menu 1 - Total

    Please note that this setting influences the accuracy of the K-factor indirectly (i.e. the position of the decimal point and thus the value given). This setting has NO influence on the displayed number of digits for total (SETUP 1.2)! FW-F018-P-M_v0404_01_EN.docx...
  • Page 14: Explanation Of Setup-Menu 2 - Flow Rate

    The maximum value is 255 pulses. • The lower the number of pulses, the higher the power consumption of the F018-P will be (important for battery powered applications). • For low frequency applications (below 10Hz): do not program more than 10 pulses else the update time will be very slow.
  • Page 15: Explanation Of Setup-Menu 3 - Alarm

    One transistor output is available to transmit the alarm condition or to generate the scaled pulse output. Assign with this function the type of signal to be transmitted: low flow rate alarm, high flow rate alarm, both alarms or pulse output. This setting is equal to setting SETUP 8.4. FW-F018-P-M_v0404_01_EN.docx...
  • Page 16: Explanation Of Setup-Menu 4 - Display

    If a LED backlight has been supplied, it can be turned on or off. BACKLIGHT ALARM In case the F018-P generates a flow rate alarm, the backlight can be set to change to red. Following selections are available: during flow rate alarm the color is red.
  • Page 17: Explanation Of Setup-Menu 5 - Flowmeter

    3.3.6 EXPLANATION OF SETUP-MENU 5 - FLOWMETER The F018-P is able to handle several types of input signal. The type of flowmeter pickup / signal is selected with SETUP 5.1. Read also paragraph 4.6.1 Terminals 1-3: Flowmeter input. SETUP FUNCTIONS AND VARIABLES...
  • Page 18: Fig. 7: Graphic Example Of Linearization

    Most M-factors will be around 1.000000 like 0.945354 or 1.132573. LINEARIZATION The following can be selected: enable – disable DECIMALS FREQUENCY This setting determines for frequency the number of digits following the decimal point. The following can be selected: 00000 - 1111.1 - 222.22 - 33.333 FW-F018-P-M_v0404_01_EN.docx...
  • Page 19: Explanation Of Setup-Menu 7 - Analog

    The 20mA value can be tuned precisely with this setting. After pressing PROG, the current will be about 20mA. The current can be increased / decreased with the arrow-keys. The new value will become active after pressing ENTER. FW-F018-P-M_v0404_01_EN.docx...
  • Page 20: Explanation Of Setup-Menu 8 - Pulse Output

    POLL ADDRESS 0..63 HART adress TAGNUMBER For identification of the F018-P and communication purposes, a unique tag number of maximum 7 digits can be entered. Three separate tags are present in the F018-P: • Tag number: 7 digit number, visible in menu 9.6 AND via HART •...
  • Page 21: Installation

    Operating Manual before carrying out its instructions. • The F018-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 22: Handling The F-Series Enclosure

    The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F018-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5.
  • Page 23: Opening / Removing The Cover

    Plastic enclosure: 1 Nm per screw Aluminum enclosure: 1 Nm per screw Aluminum w. extended back enclosure: 1 Nm per screw Stainless steel enclosure: 2 Nm per screw 5. The F-Series in now ready to be returned to service. FW-F018-P-M_v0404_01_EN.docx...
  • Page 24: Mechanical Installation

    0.12" 0.12" M20 x 1,5 3x 1/2"NPT 25mm 25mm 15 15 M20 x 1,5 M20 x 1,5 4x M20 x 1,5 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 10: Dimensions – Aluminum and stainless steel enclosures FW-F018-P-M_v0404_01_EN.docx...
  • Page 25: Dimensions - Non-Metallic Enclosures

    118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 11: Dimensions – Non-metallic enclosures FW-F018-P-M_v0404_01_EN.docx...
  • Page 26: Mounting

    Meter mount by using one of the openings Pipe mount by using the mounting plate in the bottom of the back cover. with the bracket and hose clamps (accessory). Panel mount by using only the front cover Fig. 12: Installation – Mounting configurations FW-F018-P-M_v0404_01_EN.docx...
  • Page 27: Electrical Installation

    The wire screens shall be terminated at one side to prevent wire loops. Inside of the Fluidwell unit, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulated the wire screen with a shrink tube at the Fluidwell unit side.
  • Page 28: Field Wiring Connections

    Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F018-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F018-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
  • Page 29: Power Supply Wiring

    / reinforced insulation per CSA C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F018-P can be powered from an external power supply or via the isolated 4-20mA current loop. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply.
  • Page 30: Terminals 1-3: Flowmeter Input

    4.6.1 TERMINALS 1-3: FLOWMETER INPUT Three basic types of flowmeter signals can be connected to the F018-P: pulse, active pulse or coil. The screen of the signal wire can be connected to the common ground terminal. See paragraph 4.5. The input signal type has to be selected with the correct SETUP-function (read chapter 3.3.2).
  • Page 31: Fig. 17: Terminal Connections - Pnp Signal Input

    Page 31 Pulse-signal PNP / PNP-LP The F018-P is suitable for use with flowmeters which have a PNP output signal. Terminal 3 offers 3.2V which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 32: Terminal 4-5: Power Supply - Type Px (Default) And Pd (Option)

    TERMINAL 4-5: POWER SUPPLY - TYPE PX (DEFAULT) AND PD (OPTION) To power the F018-P an internal battery can be used (type PB) and / or an external DC power supply of 8-30V DC (type PX) or 16-30V DC (type PD).
  • Page 33: Terminal 9-10: Power Supply Backlight - Type Zb (Option)

    TERMINAL 11-12: HART COMMUNICATION – TYPE CR (OPTION) 4.6.7 The F018-P is suitable for connecting a HART master device. This HART master device is connected to terminals 11 and 12 to enable HART communication with the F018-P. Fig. 24: Terminal connections - HART communication.
  • Page 34: Intrinsically Safe Applications

    The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F018-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications!
  • Page 35: Electrical Installation In Hazardous Area

    Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. FW-F018-P-M_v0404_01_EN.docx...
  • Page 36: Electrical Data - Control Drawing

     The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose Indicators is connected.  Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area. The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows: Terminals 1 and 2 –...
  • Page 37: Installations Based On Atex Or Iecex Certificate

    Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. • For EPL Da the ambient temperature Ta shall not exceed 50 °C. FW-F018-P-M_v0404_01_EN.docx...
  • Page 38: Electrical Data - Annex 1

    (terminals 11 and 12) 30 V 0 mH 100 mA 6.1 nF = 0.75 W From the safety point of view the circuits shall be considered to be connected to earth. FW-F018-P-M_v0404_01_EN.docx...
  • Page 39: Power Supply Wiring

    5.2.6 POWER SUPPLY WIRING The F018-P can be powered from an extern power supply or via the isolated 4-20mA current loop. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply.
  • Page 40: Terminal Connectors Intrinsically Safe Applications

    Page 40 TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS Terminal connectors F018-P-AH-CR-(PC / PD / PX)-XI-(ZB): A N A L O G O U T P U T & A L A R M O R H A R T C O M M U N I C A T I O N...
  • Page 41: Configuration Examples Intrinsically Safe Applications

    Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F018-P, the battery will be disabled automatically until the power is disconnected. FW-F018-P-M_v0404_01_EN.docx...
  • Page 42: F018-P-Ah-Cr-Ot-Px-Xi-Zb - Ex Ia Iic/Iiic

    Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F018-P, the battery will be disabled automatically until the power is disconnected. FW-F018-P-M_v0404_01_EN.docx...
  • Page 43: F018-P-Ah-Cr-Ot-Pd-Xi-Zb - Ex Ia Iic/Iiic

    Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F018-P, the battery will be disabled automatically until the power is disconnected. FW-F018-P-M_v0404_01_EN.docx...
  • Page 44: Maintenance

    Operating Manual before carrying out its instructions. • The F018-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 45: Battery Replacement

    Safe area applications – Type PB • Before replacing the battery, verify that the new battery is undamaged, in good condition and suitable for use in the unit. (Type: StdLiBAT021 - re-ordering nr. SPB02) Fig. 32: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) FW-F018-P-M_v0404_01_EN.docx...
  • Page 46: Replace The Battery

    Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s standards and regulations. • Batteries pose an environmental hazard. • Do not dispose of as general waste or incinerate. • Return used batteries to a recycling point. FW-F018-P-M_v0404_01_EN.docx...
  • Page 47: Technical Specification

    Type PX 8-30 V DC (also available with PB / PC). Power consumption max. 0.3 Watt. Type ZB 20-30V DC. Power consumption max. 1 Watt. Note for I.S. applications For Intrinsically safe applications, consult the safety values in the certificate. FW-F018-P-M_v0404_01_EN.docx...
  • Page 48 Maximum frequency depends on signal type and internal low-pass filter. E.g. Reed switch with low-pass filter: max. frequency 120 Hz. K-Factor 0.000010 - 9,999,999 with variable decimal position. Low-pass filter Available for all pulse signals. Type ZF coil sensitivity 10mVpp. Type ZG coil sensitivity 5mVpp. FW-F018-P-M_v0404_01_EN.docx...
  • Page 49 Units According to selection for flow rate. Decimals According to selection for flow rate. Time units According to selection for flow rate. Type of alarm low and high flow rate alarm. Includes delay time alarm and configurable alarm output. FW-F018-P-M_v0404_01_EN.docx...
  • Page 50: Problem Solving

    Page 50 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F018-P is going to be installed or while it is in operation. Flow rate displays "0 / zero" while there is flow (total is counting): Check: •...
  • Page 51: Hart Communication

    All standard HART configuration items are accessible without any special configuration. In order to be able to configure all settings of your F018-P HART device, your host or communicator requires the use of a specific HART Device Descriptor (DD), especially designed for the F018-P. These DD’s can be downloaded from the HART Communication Foundations website (www.hartcomm.org) or...
  • Page 52 Error Too few data bytes received Error Device-specific command error Error In write protect mode UNITS The predefined units in HART are mapped to the F018-P totalizer and flow rate units as follows: OTALIZER F018-P HART Std m3 impgal usgal none FW-F018-P-M_v0404_01_EN.docx...
  • Page 53 Page 53 FLOW RATE ( MASS F018-P HART F018-P HART g/sec lb/sec lb/s g/min g/min lb/min lb/min g/hr lb/hr lb/h kg/sec kg/s lb/day lb/d kg/min kg/min kg/hr kg/h rev/sec rev/s kg/day kg/d rev/min ton/min metton/min none ton/hr metton/hr ton/day metton/d...
  • Page 54: Declaration Of Conformity

    Page 54 DECLARATION OF CONFORMITY Veghel, February 2 22 e, Fluidwell V, declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable European Directives and armonised Standards, when installed and operated according to the related manuals...
  • Page 55: Index Of This Manual

    PNP flow rate rate / total alarm reed-switch: calculation sensor supply voltage cut-off time SETUP-level decimals 14, 16, 18 terminal connectors decimals k-factor total measuring unit decimals flowmeter decimals k-factor signal k-factor 13, 14 flowmeter input measuring unit FW-F018-P-M_v0404_01_EN.docx...
  • Page 56: List Of Figures

    Fig. 12: Installation – Mounting configurations Fig. 13: Protective Earth (PE) connections on metal enclosure Fig. 14: Overview of terminal connectors F018-P – type PB / PD / PX Fig. 15: Terminal connections - Coil signal input. Fig. 16: Terminal connections - NPN signal input.
  • Page 57 6.1 frequency 1 0.0 Hz m-factor 1 1.000000 6.2 frequency 2 0.0 Hz m-factor 2 1.000000 6.3 frequency 3 0.0 Hz m-factor 3 1.000000 6.4 frequency 4 0.0 Hz m-factor 4 1.000000 6.5 frequency 5 0.0 Hz m-factor 5 1.000000 FW-F018-P-M_v0404_01_EN.docx...
  • Page 58 9.4 password 0000 9.5 address 9.6 tag-nr 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2022 - FW-F018-P-M_v0404_01_EN.docx FW-F018-P-M_v0404_01_EN.docx...

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