Fluidwell F012-A User Manual
Flow rate indicator / totalizer
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Summary of Contents for Fluidwell F012-A
- Page 1 User Manual F012-A FLOW RATE INDICATOR / TOTALIZER Signal input: (0)4-20 mA flowmeter signal Options: intrinsically safe backlight F-Series - Field mounted indicators for safe and hazardous areas More info: www.fluidwell.com/fseries...
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Page 2: Table Of Contents
Menu 5: Flowmeter ......................16 5.4.6 Menu 6: Others ......................17 INSTALLATION........................18 Installation / environmental conditions ................18 Handling the F012-A enclosure ..................19 6.2.1 Identification........................19 6.2.2 Opening, assembling and closing the F-Series .............. 20 Mechanical installation....................22 6.3.1... - Page 3 Power supply ........................39 7.3.2 Sensor supply ......................... 39 Configuration examples Intrinsically Safe applications ........... 40 7.4.1 F012-A-PX-XI-ZB - Ex ia IIC/IIIC ..................40 7.4.2 F012-A-PD-XI-ZB - Ex ia IIC/IIIC ..................40 7.4.3 F012-A-PL-XI-ZB - Ex ia IIC/IIIC..................41 MAINTENANCE........................42 General directions......................
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Page 4: About This Manual
● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.03.xx... -
Page 5: Safety
F012-A User Manual SAFETY PERSONAL SAFETY ● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is connected to a power supply or consuming device like the internal battery supply. ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. -
Page 6: Introduction
User Manual F012-A INTRODUCTION SYSTEM DESCRIPTION The flow rate indicator / totalizer model F012-A is a microprocessor-driven instrument designed to show the current flow rate, resettable total and non-resettable accumulated total. Fig. 1: The F012 This manual describes the daily use, configuration and installation of the F012-A with analog (0)4-20mA input from a flowmeter, and its available options. -
Page 7: Options
● Panel mount enclosure (Types HB, HC) ● Flame-proof enclosure (Type XF) ● Display backlight (Type ZB). INSTALLATION EXAMPLE Following parts can be recognized in below installation example. Fig. 3: Installation example F012-A 1. Front cover 3. Label 5. Keys 2. Display 4. Back cover 6. -
Page 8: Operation
Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the F012-A. For this, the F-Series is equipped with a control panel that provides the operator with various functions, information and operating modes. 4.1.1... -
Page 9: Backlight (Type Zb)
F012-A User Manual Normally, the display is updated depending on the refresh rate selected in the configuration settings. By pressing any key, the display switches to refreshing the information 8 times per second. After 30 seconds of key inactivity, the display returns to the configured refresh rate. -
Page 10: Internal Error
User Manual F012-A Fig. 5: Example of low battery alarm 4.4.3 INTERNAL ERROR When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to display the 4-digit error code. Consult for more information. Section B: Troubleshooting [»48]... -
Page 11: Configuration
INTRODUCTION This chapter describes how technicians can use configuration settings to configure the F-Series for optimal functionality. Configuration of the F012-A can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8]... -
Page 12: Changing Configuration Settings
User Manual F012-A 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps. -
Page 13: Setup Menu Overview
F012-A User Manual SETUP MENU OVERVIEW TOTAL DEFAULT UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 3 0.0010 - 999,999 1600 SPAN DECIMALS SPAN 0 - 6 FLOW RATE... -
Page 14: Menu 2: Flow Rate
User Manual F012-A ● The rate per second is 652.31 / 3600 = 0.181197 USGAL/sec, which equals 0.0043142 barrels/ sec. Thus, the Span will be 0.0043142. ● Enter the Span as 004314 at and 6 at 1.3: TOTAL > SPAN 1.4: TOTAL >... -
Page 15: Menu 3: Display
F012-A User Manual FLOW RATE UNIT Determines the measurement unit for the flow rate. The following can be selected: mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf -... -
Page 16: Menu 5: Flowmeter
F012-A POWER MANAGEMENT BATTERY MODE The F012-A has two main modes: operational and shelf mode. In shelf mode the product can be stored for several years with extremely low power consumption from the battery. All settings and totals are maintained in memory. -
Page 17: Menu 6: Others
(0)4mA at flow rate zero, this function is needed to set the minimum input current at flow rate zero. The input loop powered version of the F012-A (Type PL) requires an input signal of at least 4 mA, not lower. -
Page 18: Installation
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F012-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 19: Handling The F012-A Enclosure
F012-A User Manual HANDLING THE F012-A ENCLOSURE 6.2.1 IDENTIFICATION The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. Refer to for identification and installation labels Section 7: Intrinsically safe applications [»33]... -
Page 20: Opening, Assembling And Closing The F-Series
User Manual F012-A Fig. 9: Example of F0-Series installation label (Safe Area - Type PM or PF) Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in . The production SETUP 6.3: OTHERS >... - Page 21 F012-A User Manual Closing / replacing the cover 1. Re-insert all terminals to their original position. 2. Carefully position the front cover onto the back cover, making sure that the gasket falls nicely into the gutter of the back cover.
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Page 22: Mechanical Installation
User Manual F012-A MECHANICAL INSTALLATION 6.3.1 MECHANICAL DIMENSIONS Aluminum and stainless steel enclosures 75 mm (2.95") 90 mm (3.54") 130 mm (5.12") 112 mm (4.40") 12mm 12mm 30 mm 30 mm 30mm 30mm M16 x 1,5 M16 x 1,5 M20 x 1,5... - Page 23 F012-A User Manual Non-metallic enclosures 75 mm (2.95") 130 mm (5.12") 112 mm (4.40") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
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Page 24: Mounting The F-Series
User Manual F012-A 6.3.2 MOUNTING THE F-SERIES The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the product is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 25: Electrical Installation
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F012-A, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F012-A side. -
Page 26: Field Wiring Connections
F012-A Connecting Protective Earth to a non-metallic enclosure When the F012-A is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be terminated with an insulating end cap. -
Page 27: Power Supply
C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F012-A can be powered from an external power supply. For Type PX or PD, an optional internal power supply is also available in the form of a lithium battery (Type PB). When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 28: Terminal Connectors Safe Area Applications - Type Px, Pd, Pl
Section 6.4.3: Field wiring connections [»26] Section 6.4.4: Power before applying any field or power supply wiring. supply [»27] The following terminal connectors are available on the F012-A when supplied with Type PX, PD or SENSOR SENSOR POWER SUPPLY POWER SUPPLY... -
Page 29: Terminals 1-2 (6): Flowmeter Input
TERMINALS 4-5: POWER SUPPLY - TYPE PX AND PD To power the F012-A a 8-30V DC (type PX) or 16-30V DC (type PD) power supply can be applied. Connect the "-" to terminal 4 and the "+" to terminal 5. -
Page 30: Terminals 9-10: Backlight Power Supply - Type Zb
User Manual F012-A 6.5.4 TERMINALS 9-10: BACKLIGHT POWER SUPPLY - TYPE ZB To power the optional backlight, a voltage from 20 to 30 V must be connected to the display. The maximum current will be 30mA. Connect the “-“ to terminal 9 and the “+“ to terminal 10. -
Page 31: Terminal Connectors Safe Area Applications - Type Pf, Pm
Overview of terminal connectors - Type PF or PM 6.6.1 TERMINALS GND-1-2: POWER SUPPLY To power the F012-A with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table. Note: NC is not connected. -
Page 32: Terminals 5-7: Flowmeter Input
6.6.2 TERMINALS 5-7: FLOWMETER INPUT The F012-A requires a (0)4-20mA flowmeter signal which will be processed 4 times per second with 16 bit accuracy. The input is not isolated. The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:... -
Page 33: Intrinsically Safe Applications
F012-A User Manual INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications! -
Page 34: Electrical Installation In Hazardous Areas
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F012-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 35: Electrical Data - Control Drawing
F012-A User Manual 7.2.2 ELECTRICAL DATA - CONTROL DRAWING trol Dr ing F -A-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461... - Page 36 User Manual F012-A trol Dr ing F -A-PL-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461 Intr ins call S...
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Page 37: Installations Based On Atex Or Iecex Certificate
F012-A User Manual 7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions ● For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1168 X. ● For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 08.0006X. -
Page 38: Electrical Data - Annex 1
User Manual F012-A 7.2.4 ELECTRICAL DATA - ANNEX 1 Annex 1 ( mo el p s eci fic) to prod uct certif c i ates KEMA 03ATEX1168 X, IECEx DEK 08. 00 6X . Model F0..-A-XI Model F0..-A-PL-XI Int nal... -
Page 39: Terminal Connectors Hazardous Area Applications
7.3.1 POWER SUPPLY The F012-A can be powered from an external power supply. For Types PX or PD, an optional internal power supply is also available in the form of an intrinsically safe lithium primary battery (Type PC). When both external and internal power supplies are available, the internal power supply is interrupted and will serve as a backup supply. -
Page 40: Configuration Examples Intrinsically Safe Applications
F012-A-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F012-A, the battery will be disabled automatically until the power is disconnected. 7.4.2 F012-A-PD-XI-ZB - EX IA IIC/IIIC Fig. 25:... -
Page 41: F012-A-Pl-Xi-Zb - Ex Ia Iic/Iiic
F012-A-PL-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Please note: Type PL may be used in combination with the battery (Type PC). PL will power the F012-A, the battery will be disabled automatically until the power is disconnected. FW_F012-A_M_v0501-01_EN... -
Page 42: Maintenance
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F012-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 43: Battery Replacement
F012-A User Manual BATTERY REPLACEMENT 8.3.1 SAFETY INSTRUCTIONS ● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause serious injury. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose the contents to water. -
Page 44: Battery Replacement Procedure
User Manual F012-A 8.3.2 BATTERY REPLACEMENT PROCEDURE Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in Section 8.3.1: Safety instructions [»43] When used in Intrinsically Safe applications - Type PC: The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous Area use. -
Page 45: Appendix A - Technical Specification
F012-A User Manual APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) - Page 46 User Manual F012-A POWER REQUIREMENTS Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years. Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years. Type PD 16-30 V DC. Max power consumption 1 W.
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Page 47: Input
F012-A User Manual HAZARDOUS AREA (TYPE XI OR XF) Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga II 1 D Ex ia IIIC T 100ºC Da... -
Page 48: Appendix B - Troubleshooting
APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the F012-A. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ). Press the SELECT key several times to display the 4-digit error code shown in Table 2. -
Page 49: Appendix C - Legal Information
DECLARATIONS OF CONFORMITY EU De cla tio n of Conformi Fluidwell F0‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the F0 ‒Series indicators are de igne d and will operate conform the following applicable European... - Page 50 User Manual F012-A LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: TOTAL UNIT DECIMALS SPAN 1600 DECIMALS SPAN FLOW RATE UNIT TIME UNIT DECIMALS SPAN 1600 DECIMALS SPAN DISPLAY FUNCTION total BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec...
- Page 51 F012-A User Manual NOTES FW_F012-A_M_v0501-01_EN Page 51...
- Page 52 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2022 - FW_F012-A_M_v0501-01_EN...
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