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Summary of Contents for SICK ALIS
- Page 1 MMMSYSTEM DESCRIPTION MMMI S Y S T E M D E S C R I P T I O N ALIS Airport Luggage Identification System Track and Trace Systems...
- Page 2 © SICK AG. All rights reserved Original Document This document is an original document of SICK AG. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 3: Table Of Contents
Image-Based Code Reader ................31 4.2.1 Lector654 Image-Based Code Reader ........31 4.2.2 Lector654 Image-Based Code reader with Mirror.......32 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 4 Cleaning the Cabinet..............59 9.3.5 Cleaning the Trigger ..............59 9.3.6 Cleaning the Encoder ..............60 S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
- Page 5 RFID and Laser Scanner Reading System ........85 11.4.2 RFID Camera and Laser Scanner Reading System .....87 Disposal.....................89 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice...
- Page 6 CONTENT S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 7: About This Document
Available for reference. ● Passed on to new system operator or new employees. ● 8027605/V1-0/2022-03| SICK AG S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 8: Additional Technical Documentation/Information
SICK 8013709 DFV60 - Incremental Encoder SICK 8011540 MSC800 - Modular System Controller SICK S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 9: Document Conventions
All units of measurement in this document are originally metric units. Subject to change without notice. Images might differ from actual design. 8027605/V1-0/2022-03| SICK AG S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 10 ABOUT THIS DOCUMENT S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 11: Important Safety Instructions
8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 12: Potential Hazards
Ensure that there is no voltage. ▸ Ground and short-circuit. ▸ Cover or enclose live parts in the vicinity. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... - Page 13 Use suitable, undamaged lifting tools. ▸ Wear personal protective equipment (safety helmet, safety shoes). 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice...
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Page 14: Protective Devices
The product is neither suitable nor approved for use outside of these systems. SICK cannot assume any kind of warranty or liability for use outside of these systems.. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 15: Safety Conventions
Warning of laser light / LED light Warning of hot surfaces Warning of suspended loads 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 16: Mandatory Signs
Wear eye protection Wear hard hat Wear safety boots Disconnect before maintenance or repair S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 17: Systems Description
ALIS Hybrid - combination of RFID and further identification readers, two versions: ● – with RFID and laser scanners – with RFID and matrix cameras 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 18: Alis Laser - Laser Based Bar Code Reading System
3 - 4 CLV651 fixed mount bar code scanners with cleaning unit and connection unit Incremental signal Trigger signal S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 19: Alis - Matrix Camera Based Bar Code Reading System
3 - 4 CLV651 fixed mount bar code scanners with cleaning unit and connection unit Incremental signal Trigger signal 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 20: Alis Camera - Camera System With 10 Matrix Cameras
The number of bags going to the manual encoding station is further reduced. This results in a higher sorting rate and optimizes the process time of transfer bags. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 21: Alis Rfid - Radio Frequency Identification System
RFU630 read/write device Cabinet with controller and power supply unit Incremental signal Trigger signal 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 22: Alis - Hybrid
Two CLV691 fixed mount bar code scanner with cleaning unit Incremental signal Trigger signal S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 23: Rfid Camera And Laser Reading System
Two CLV691 fixed mount bar code scanner with cleaning unit Incremental signal Trigger signal 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 24: General Information
For standard systems, the conveyor must be straight. However, it is also possible to install systems in curves, but these are then customized. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 25: Bar Code/Rfid Tag Specification
STANDBY and the secondary controller will change to mode ACTIVE. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 26 SYSTEMS DESCRIPTION S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 27: System Components
The line pattern reflected from the bar code is recorded, processed, and decoded by the ● CLV691 The read result is transmitted to the MSC800 system controller ● 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 28: Clv691 Laser Bar Code Scanner With Mirror Hood
For further information about the CLV691, refer to the respective SICK operating instruc- tions. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 29: Clv691 Laser Bar Code Scanner With Cleaning Unit
For further information about the CLV691, refer to the respective SICK operating instruc- tions. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 30: Clv651 Laser Bar Code Scanner (Option)
For further information about the CLV651, refer to the respective SICK operating instruc- tions. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 31: Image-Based Code Reader
The read result is transmitted to the MSC800 system controller ● Fig. 14: Operating principle 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 32: Lector654 Image-Based Code Reader With Mirror
● For further information about the Lector654, refer to the respective SICK operating instructions. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 33: Rfid
For further information about the RFU630, refer to the respective SICK operating instruc- tions. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 34: Modules With/Without Antenna
Module with integrated antenna Integrated absorber panel Antenna downlead Cutouts for antenna mounting Cable channel S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 35: Cabinet Incl. Controller
A white status LED lights up as soon as voltage is applied to the cabinet. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 36: Reflection Light Barrier - Trigger Signal
● The trigger signal activates the connected readers and opens the reading gate ● S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 37: Incremental-Encoder Dfv60
The incremental signal together with the trigger signal enables definition of the ● position of the object within the reading field 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 38: Accessories (Option)
For further information about the CDF600-2200 - Field Bus Module, refer to the respec- tive SICK operating instructions. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 39: Network Camera
Red (flashing) System in error mode Red (permanent) System stopped via emergency stop button 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 40 SYSTEM COMPONENTS S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 41: Transport, Setup And Mounting
Use suitable transportation equipment (manned forklift truck). Observe the center of gravity. ▸ The installation side must be clean, level and free from obstacles. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 42 TRANSPORT, SETUP AND MOUNTING S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 43: Electrical Installation
All connection work is performed by the manufacturer. It is not covered in these system description. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 44: Connection Overview Clv691 - Alis Laser
RS232 data cable (MSC800 system controller - field bus module Data output into PROFINET network Customer's system S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 45: Connection Overview Lector654 - Alis Camera
RS232 data cable (MSC800 system controller - field bus module Data output into PROFINET network Customer's system Image server (option) 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 46: Connection Overview - Alis Rfid
RS232 data cable (MSC800 system controller - field bus module) Data output into PROFINET network Customer system S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 47: Commissioning
All of the system functions are set up by configuring the measuring conditions on-site. Note Initial commissioning by the manufacturer is not covered in these operating instructions. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 48 COMMISSIONING S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 49: Operation
CLV651 Bar Code Scanner Fig. 27: Operational readiness of the CLV651 The Ready LED lights up ● 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 50: Lector654 Code Reader
In addition to the DEVICE READY LED, the SYSTEM READY LED also lights up on the ● MSC800 system controller S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 51: Automated Operating Mode
If the bags rotate, vibrate, roll, or slip on the conveyor system and if the conveying sur- faces are uneven, the read result may be affected. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 52: System End
Do not stop the conveyor system if there is still an object in the reading area or if it enters the reading area. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 53: Interrupting The Voltage Supply
The connected system components are now free from voltage. Note The white status LED on the cabinet is off. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 54 OPERATION S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 55: Maintenance And Repair
In addition, the intervals must be defined according to how important they are for the customer process. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 56: Regular Control Measurement
▸ Avoid any movements that could cause scratches or abrasions on the viewing window. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 57: Cleaning The Cleaning Unit For Clv691
Press the top cover back onto the blower housing. Fig. 37: Filter mat replacement 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 58: Cleaning The Lector654
Then wipe the viewing window with a clean, damp cloth. Use a mild, anti-static lens clean- ing fluid if necessary S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 59: Cleaning The Cabinet
Contamination on the retro-reflective sensor can cause faulty switching behavior. Fig. 40: Cleaning the optical surfaces of the refection light barrier 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 60: Cleaning The Encoder
If it is so badly worn that contact with the conveyor belt is impaired, the incremental encoder must be replaced S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 61: Components Replacing
Clamp. Is inserted into the clamping profile and screwed in place after the fixed mount bar code scanner has been mounted 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 62 Check that the Ready LED is lit up green. The replacement is complete. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 63: Clv651 Replacing
Remove the clamp, with the CLV651 mounted on it, from the clamping profile. ▸ Loosen and remove the M6 countersunk screws. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 64 Check that the Ready LED is lit up green. The CLV651 is replaced. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 65: Lector654 Replacing
Pull the Lector654 off the plate adapter. The Lector654 is pulled of the plate adapter. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 66 Twist off the protective optics cover. ▸ Screw the lens out of the C-mount thread of the defective Lector65x. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 67: Msc800 System Controller Replacing
Select the same position for the micro switch as in the removed controller. The MSC800 is replaced. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 68: Msc800 Battery Replacing
Set the system time again using the SOPAS software (Project tree MSC800 System REAL-TIME CLOCK area). S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 69: Power Supply Unit Replacing
Fig. 56: Power supply unit Legend Mounting strap Input voltage connection Output voltage connection Potentiometer for output voltage 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 70: Photoelectric Retro-Refelctive Sensor Replacing
▸ Check that the photoelectric retro-reflective sensor is operating correctly. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 71: Incremental Encoder Replacing
▸ Screw the M12 pug connector onto the male connector on the incremental encoder. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 72 MAINTENANCE AND REPAIR S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 73: Fault Diagnosis
Check the device status using SOPAS. ▸ If errors are listed there, contact SICK Service. 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 74: Clv651
This means that the system controller has received a positive response from all of the com- ponents and that the devices are communicating with one another. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK... -
Page 75: Msc800 System Controller Check
Wire is not attached correctly in ▸ Check that the wires are attached correctly. the terminal block, 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... -
Page 76: Detailed Fault Analysis
Note Please contact SICK Support for a more detailed analysis of the fault situation. S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice... -
Page 77: Dimensional Drawings
ALIS Laser- Laser Based Bar Code Reading System Fig. 61: Side view Fig. 62: Top View B 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 78 DIMENSIONAL DRAWINGS Fig. 63: View A in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 79: Alis Camera - Camera Based Bar Code Reading System
ALIS Camera - Camera System with 8 Matrix Cameras and 2 Laser Scanner Fig. 64: Side view Fig. 65: Tow view B 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 80 DIMENSIONAL DRAWINGS Fig. 66: View A in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 81: Alis Camera - Camera System With 10 Matrix Cameras
ALIS Camera - Camera System with 10 Matrix Cameras Fig. 67: Side View Fig. 68: Top view B 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 82 DIMENSIONAL DRAWINGS Fig. 69: View A in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 83: Alis Rfid - Radio Frequency Identification System
ALIS RFID - Radio Frequency Identification System Fig. 70: Side view Fig. 71: Top view 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 84 DIMENSIONAL DRAWINGS Fig. 72: Side view in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 85: Alis - Hybrid
RFID and Laser Scanner Reading System Fig. 73: Side view Fig. 74: Top view 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 86 DIMENSIONAL DRAWINGS Fig. 75: View in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 87: Rfid Camera And Laser Scanner Reading System
RFID Camera and Laser Scanner Reading System Fig. 76: Side view Fig. 77: Top view 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 88 DIMENSIONAL DRAWINGS Fig. 78: View in conveying direction S Y S T E M D E S C R I P T I O N | ALIS 8027605/V1-0/2022-03| SICK Subject to change without notice...
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Page 89: Disposal
The following assemblies may contain substances that must be disposed of separately: Electronics: capacitors, accumulators, batteries Displays: Liquid in the LC-Displays 8027605/V1-0/2022-03| SICK S Y S T E M D E S C R I P T I O N | ALIS Subject to change without notice... - Page 90 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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