MP Aquinity 2 E Service Manual
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MP Aquinity 2 E Service Manual

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ultra pure water system for the production of
ultra pure water water directly from tap water
membraPure GmbH
Wolfgang-Küntscher-Str.14
16761 Hennigsdorf
Germany
Service-Manual
Aquinity² E / Aquinity² P
with 35- or 70 liter permeate-tank
Tel.: +49 (0) 3302/201-20 0
Fax.: +49 (0) 03302/201-20 21
E-Mail: info@membrapure.de
Internet: www.membrapure.de

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  • Page 1 Service-Manual Aquinity² E / Aquinity² P ultra pure water system for the production of ultra pure water water directly from tap water with 35- or 70 liter permeate-tank membraPure GmbH Tel.: +49 (0) 3302/201-20 0 Wolfgang-Küntscher-Str.14 Fax.: +49 (0) 03302/201-20 21 16761 Hennigsdorf E-Mail: info@membrapure.de Germany...
  • Page 2 Revision history Rev. Date Description 2.0.0 2018-02-13 Initial version 2.1.1 2018-03-28 Bug fixes, added touchscreen calibration, simulation, option pressure sensor 2.1.2 2018-04-10 Update chapter 6.5 2.1.3 2018-07-25 Update chapter 9.1.13; update picture SBC & PI 2.1.4 2018-11-21 Update dimension 2.1.5 2019-01-23 Update Table 5 Rev.

  • Page 3: Table Of Contents

    Contents General ........................1 About this manual ....................1 Symbols used in this manual ................1 Liability and warranty................... 2 Copyright ......................2 Spare parts ......................3 Disposal ........................ 3 Safety ........................4 Intended use ......................4 Contents of this manual ..................4 Changes and modifications to the equipment ............
  • Page 4 Sealing plug ......................19 Connections ....................... 20 Module attachment .................... 21 Vent filter attachment ..................21 Sterile filter attachment ..................22 4.10 Electrical connection ..................22 4.11 Initial start-up ....................22 4.12 Normal start....................24 System Control Panel ................... 25 Normal operation mode ..................
  • Page 5 Replacement of UV-submersible-lamp .............. 40 Replacement of ultrafiltration module .............. 41 Disinfection (UF-systems only) ................. 41 Replacement of reverse osmosis module ............43 P&I scheme (Aquinity² E) ................... 44 6.10 P&I scheme (Aquinity² P) ................45 6.11 Consumables ....................46 6.12 System update ....................

  • Page 6: General

    General 1 General 1.1 About this manual This manual describes how to use the equipment safely and correctly. When operating this equipment, it is essential that the user adhere to the safety and operating instructions included in the manual. Local safety and general safety regulations should also be followed when using this equipment.

  • Page 7: Liability And Warranty

    General Important reference to the manual: It can be dangerous to undertake work on those parts of the system, labeled by this symbol, unless the manual has been read and understood. Advice: This symbol alerts the user to advice on efficient and trouble-free operation. 1.3 Liability and warranty The manufacturer of this product has many years of experience and expertise in the field of water treatment technology.

  • Page 8: Spare Parts

    General We reserve the right to exercise all industrial protection rights. 1.5 Spare parts Only use original spare parts supplied by the manufacturer. The wrong or faulty spare parts can lead to damage, malfunction or a complete breakdown of the equipment. All guarantees, warranties, service, damage and liability claims against the manufacturer, the manufacturer’s representatives and dealers become null and void if unauthorized spare parts are used in the equipment.

  • Page 9: Safety

    Safety 2 Safety At the time this equipment was developed and produced, it complied with current state-of- the-art technology and is accepted as reliable and safe. The equipment can represent a hazard if it is operated by untrained personnel. Improper operation or operation not in accordance to the manual may pose a hazard.

  • Page 10: Changes And Modifications To The Equipment

    Safety We recommend that the operating company obtain written confirmation from each user that he/she has read and understood the manual. 2.3 Changes and modifications to the equipment In order to avoid hazards and ensure that the equipment operates at its best, do not make any changes or modifications to the equipment that have not been expressly authorized by the manufacturer.

  • Page 11: Health And Safety Work

    Safety It must be clear who is responsible for equipment installation, operation, maintenance and service. These competencies must be clearly defined and conformed to in order to prevent any uncertainties that may compromise safety. Only reliable personnel may work with and operate the equipment. Do not allow anyone to operate the equipment in a way that compromises the safety of others, poses a hazard to the environment or damages the equipment.
  • Page 12 Safety Electricity in the equipment can lead to serious injuries. The equipment presents a danger to life if the insulation or individual components become damaged. Switch off the main power switch before carrying out maintenance, cleaning or repair work and ensure that it cannot be switched on again while carrying out this work. Eliminate all voltage from the equipment when working on the electrical equipment.

  • Page 13: System Features

    System Features 3 System Features 3.1 General The Aquinity² system is designed for the production of analytical grade ultra pure water from drinking water public municipal supply. The system combines the advantages of reverse osmosis with final purification. Permeate from the reverse osmosis is temporarily stored inside a tank.

  • Page 14: Series Overview

    System Features 3.2 Series overview Aquinity² E TOC- Art.-No.: Art.-No.: model reactor module monitoring (35L-tank) (70L-tank) ○ ○ ○ Reagent 114-0053 114-0063 ● ○ ○ Analytical 114-0054 114-0064 ● ● ○ 114-0055 114-0065 LifeScience ● ○ ● Analytical TI 114-0058 114-0068 ●...

  • Page 15: Purification Process

    System Features 3.4 Purification process Aquinity² E Aquinity² P Figure 2: Purification diagram of Aqunity² E (top), Aquinity² P (bottom) membraPure GmbH Tel.: +49 (0) 3302/201-20 0 Wolfgang-Küntscher-Str.14 Fax.: +49 (0) 03302/201-20 21 16761 Hennigsdorf E-Mail: info@membrapure.de page 10 Germany Internet: www.membrapure.de...

  • Page 16: Edi-Cell In Aquinity² E

    System Features When the system starts in normal operation mode, the inlet valve opens and the reverse osmosis pump starts. It will be closed and the pump will be stopped, when the permeate tank is completely full. The pretreatment module ProPak-R10 is a combination of filtration and adsorption via highly pure activated carbon.

  • Page 17: Conditioning Module In Aquinity² P

    System Features Figure 3: schematic diagram of the EDI cell The conductivity will be decreased by an electro-chemical process within the EDI cell. The ion exchange chamber provide for a salt removal from the water. Concentrate will be drained. The conductivity value of the ultra pure water will be lower than 0.1 µS/cm. 3.4.2 Conditioning Module in Aquinity²...
  • Page 18 System Features The tank will be vented with sterile air via CO trap ventilation filter. Stored permeate can be drawn off via tap valve at the front of the tank. With respect to safety, a float switch is provided. This protects the tank from overflowing liquid levels.

  • Page 19: Toc Monitoring (Toc Systems Only)

    System Features 3.5 TOC monitoring (TOC systems only) By measuring the oxidized material with subsequent electronic evaluation, it is possible to detect the TOC concentration (total organic carbon) of the product water. The TOC-concentration is shown on the display. Figure 4: example of the display Aquinity² E Figure 5: example of the display Aquinity²...

  • Page 20: Hardware

    System Features 3.6 Hardware 3.6.1 Dispenser Figure 6: Standard dispenser The dispenser has a lock function to make water tapping easier. Moreover, the dispenser will stay in a fixed position which has increased its flexibility (no draw back function) and gives the user more comfort when tapping water.

  • Page 21: Iec Socket

    System Features 3.6.3 IEC Socket Figure 7: Universal IEC-socket The system is provided with a power cable with an IEC socket. This socket is a universal socket which has been used in the most electronic-devices (PC, monitor, etc.). 3.6.4 Front- and side-panel In the front panel , there is a USB port which can be used either to backup files or update system with a new software and firmware.

  • Page 22: Installation And Start Up

    Installation and start up There are eight magnetic holders (4 each side) to hold the panel which covers both side of the system. This side panel could be opened when it is needed in order to change consumables. Figure 9: Side panel with magnetic holder 4 Installation and start up 4.1 Feed water requirements All given flow rates are based on feed water temperature of 10°C (50°F).

  • Page 23: Delivered Parts

    Installation and start up 4.2 Delivered parts Tank 35 or 70 liters ProPak-R10 Conditioning module Watersystem 114-0050 … 114-0069 114-0050 … 114-0069 290 - 0065 290-0218 / 190-0086 UV lamp Sterile filter UPW-Pak Ventfilter 190-0087 / 190-0088 190-0013 921-0138 190-0085 Tube to tank Tube from tank 4x tube to drain...

  • Page 24: Hydrogen Warning (For Aquinity² E)

    Installation and start up 4.3 Hydrogen warning (for Aquinity² E) During the electro deionization process, small amounts of hydrogen and oxygen gas will be produced inside the tank. These gases will be drained out of the cell through the product water stream.

  • Page 25: Connections

    Installation and start up 3. Remove sealing plug 1. remove union nut 2. Depress fastening ring Figure 11: Sealing plug 4.6 Connections All waste tubes must be led with a downward gradient toward the waste water drain. Any reduction of the diameter, loops, siphons or breaks in the line must be avoided. A minimum safety distance of 2 cm (3/4-inch) must be between tube end and waste water to prevent siphoning.

  • Page 26: Module Attachment

    Installation and start up 4.7 Module attachment pretreatment module ProPak-R10 (black arrow) polisher module Conditioning module UPW-Pak (blue arrow) (red arrow) Figure 12: Modules Open the side panels. Connect the tubes correspondently to their markings and push them to the stop. Tubes have to be locked with the union nut.

  • Page 27: Sterile Filter Attachment

    Installation and start up 4.9 Sterile filter attachment deareation screw sterile filter Figure 13: sterile filter Install the sterile filter with caution to avoid damage to the filter or to the device! To avoid any leaks, wrap the threads of the sterile filter with teflon tape. Attach the sterile filter at the dispenser of the device by turning the sterile filter clockwise in the dedicated headset.
  • Page 28 Installation and start up The system prompts to install the pretreatment module ProPak-R10 and the conditioning module now* Please install the pretreatment module ProPak-R10 and the conditioning module (see chapter 4.5, 4.7). Confirm the entry *if the system has no UF-Modul (RE / AL / AL.TI), polisher modul (UPW-Pak) should be installed now For the period of 1 hour* the pretreatment module ProPak- R10, the reverse osmosis module and the conditioning...

  • Page 29: Normal Start

    Installation and start up The system prompts to turn on the submersible lamp and install the sterile filter. Turn on the submersible lamp by plugging the power adapter into an electrical outlet Install the sterile filter (see chapter 4.9). The system is in normal operation and fully operational now. At first water dispensing please open the deaeration screw for a short time to vent the sterile filter (see Figure 13: sterile filter).

  • Page 30: System Control Panel

    System Control Panel 5 System Control Panel 5.1 Normal operation mode If the Aquinity² E is connected to power supply, the system jumps in normal operation mode automatically. By default, the main information screen is displayed. The entire process is fully automatic controlled.
  • Page 31 System Control Panel Press the button ”CHANGE ProPak” or press the button “CHANGE C.Modul” or press the button “CHANGE UPW-Pak” or press the button “CHANGE UF-Modul”* (see also chapter 6.3 or chapter 6.6) *only for system with UF-modul Tank level should be more than 50% to change UPW-Pak or UF-Modul.

  • Page 32: Exchanging Uv-Lamp (In The Pure Water Section)

    System Control Panel 5.2.2 Exchanging UV-lamp (in the pure water section) Press “CHANGE UV-Water” to start the tool Waiting few seconds to release system pressure Exchange the UV lamp (see also chapter 6.4), then click “Confirm” To reset the operation hours please enter the code which is provided by membraPure GmbH 5.2.3 Exchanging UV submersible lamp (in the tank) Press the button “CHANGE UV-Water”...

  • Page 33: Change All Consumables

    System Control Panel This tool is used to reset the operation hours of the UV submersible lamp inside of the tank. To reset the operation hours please enter the code which is provided by membraPure GmbH 5.2.4 Change all consumables This tool is used to change all consumables consecutively.

  • Page 34: Prod. To Max Level

    System Control Panel Press the button ”Export Data”* * Please make sure that there is a USB-stick (max. 4 GB, in FAT-format) connected to the USB-Port! -> copy files from \Nandflash\... into \Hard Disk\… Then click “CONFIRM” to save data (from Nandflash to USB-Stick): o chart data o configuration file (config.mcf)

  • Page 35: Process Visualization (System-Status)

    System Control Panel Waiting few seconds to release system pressure Replace the polisher module UPW-Pak with the disinfection cell (see chapter 6.7) Then click “Confirm” Running the desinfection process for ca. 60 mins Install the sterile filter (see chapter 4.9) Reinstall the polisher module UPW-Pak Flushing the pure water section by clicking the “Flush!”...

  • Page 36: Venting Upw

    System Control Panel 5.2.9 Venting UPW Press the button “Venting UPW” This is needed to vent the ultra pure water section from unwanted air in the system 5.3 History The Aquinity² E and Aquinity² P have a recording function which stores values of the conductivity graphically or error messages.

  • Page 37: Logfile

    System Control Panel 5.3.3 Logfile Press the button „LOG“ The logfile will be displayed 5.4 User setup In the user setup values such as limitations for the conductivity sensors, tank sensor or system time setting can be adjusted. To enter the user setup please enter the password 9999 and confirm entry with “OK”...

  • Page 38: System Time Settings

    System Control Panel 5.4.2 System time settings Press the button „System Time” The system time is shown in format hh:mm The date is shown in format dd.mm.jjjj Press the button “SET TIME / DATE” to save the entries 5.4.3 Reset timers(manually) This setup can be used to reset timers of consumables and UV submersible lamps back to zero manually.

  • Page 39: Operating Hours

    System Control Panel 5.4.4 Operating hours Press the button „Op.Hours” This page shows the lifetime of each components* of the system in hours and in %- of its lifetime. *Components: P1: Pump 1 // ProPak: pretreatment module // C.Modul: Conditioning module // P2: Pump 2 // UPW: polisher module // UVPW: UV-lamp in purewater // UVT: UV-lamp inside tank // UFPW: UF-module in purewater 5.4.5 Manual stand by...

  • Page 40: Errors And Countermeasures

    System Control Panel 5.5 Errors and Countermeasures Display warning messages, their meanings and measures in order to eliminate them. If these measure do not contribute to elimination contact the customer service. Trouble Reason Measure (1) Q3 will be incorrect Ultrafiltration module Replace the ultrafiltration displayed! Change UF- exceeded the maximum...
  • Page 41 System Control Panel system for leaks. Check the function of the RO process. (13) No Pressure, No feed water pressure. Check the main water supply. check pressure sensor! Check the pressure sensor. Inform the customer service. (15) Warning: T3 is System temperature caused Check Interval-Mode.

  • Page 42: Care And Maintenance

    Care and maintenance 6 Care and maintenance 6.1 Intervals Measure Intervall /Time Alarm message Reset required Replacement of sterile Every 3 month none filter Every 2 – 6 months Replacement of OPERATING HOUR LIMIT pretreatment module depending on feed water ProPak R10 ProPak-R10 quality...

  • Page 43: Modul Replacement

    Care and maintenance Attach the new sterile filter at the dispenser by turning the sterile filter clockwise in the dedicated port. At first water dispensing please open the deaeration screw for a short time to vent the sterile filter (see Figure 13: sterile filter). 6.3 Modul replacement Reverse osmosis UV reactor...

  • Page 44: Replacement Of The Uv-Lamp

    Care and maintenance 6.4 Replacement of the UV-lamp UV-reactor UV-lamp Union nut Figure 16: UV-lamp Follow the step in chapter 5.2.2. Open the system. Put the UV-reactor out of the clips. Loosen the UV-lamp by unscrewing the union nut. Remove the cap of the UV oxidator. Unplug the UV lamp and remove it.

  • Page 45: Replacement Of Uv-Submersible-Lamp

    Care and maintenance 6.5 Replacement of UV-submersible-lamp Figure 17: Backcover UV-submersible-lamp Turn off the submersible lamp by unplugging the power adapter out of the electrical outlet Unscrew the submersible lamp out of the tank. Figure 18: Backcover UV-submersible-lamp Put the submersible lamp out of the tank carefully. Unplug the UV lamp and remove it.

  • Page 46: Replacement Of Ultrafiltration Module

    Care and maintenance The system is operational. Check the UV-submersible-lamp for leakages. Turn on the submersible lamp by plugging the power adapter into an electrical outlet. 6.6 Replacement of ultrafiltration module For exchanging of ultrafiltration module follow the steps listed in chapter 5.2.1 Caution by removing tubes from the ultrafiltration module (water leakage).
  • Page 47 Care and maintenance When connecting the tubes observe the flow direction (see Figure 19: Mounted disinfection cell) Make sure that the tubes are firmly fixed All tubes have to be locked with union nuts Figure 20: Opened disinfection cell Open the disinfection cell by turning the cell case counterclockwise Remove the strainer which is located in the cell Put a ClO -tablet in the strainer (see Figure 20: Opened disinfection cell)

  • Page 48: Replacement Of Reverse Osmosis Module

    Care and maintenance Figure 21: Disinfection cell with mounted strainer Attach the strainer with the ClO -tablet into the housing of the disinfection cell. To do that press the strainer into the fit inside of the housing. Close the disinfection cell by turning the cell case onto the cell-housing counterclockwise 6.8 Replacement of reverse osmosis module Turn off the system by unplugging the power adapter out of the electrical outlet.

  • Page 49: P&I Scheme (Aquinity² E)

    Care and maintenance 6.9 P&I scheme (Aquinity² E) membraPure GmbH Tel.: +49 (0) 3302/201-20 0 Wolfgang-Küntscher-Str.14 Fax.: +49 (0) 03302/201-20 21 16761 Hennigsdorf E-Mail: info@membrapure.de page 44 Germany Internet: www.membrapure.de...

  • Page 50: P&I Scheme (Aquinity² P)

    Care and maintenance 6.10 P&I scheme (Aquinity² P) membraPure GmbH Tel.: +49 (0) 3302/201-20 0 Wolfgang-Küntscher-Str.14 Fax.: +49 (0) 03302/201-20 21 16761 Hennigsdorf E-Mail: info@membrapure.de page 45 Germany Internet: www.membrapure.de...

  • Page 51: Consumables

    Care and maintenance 6.11 Consumables Description Article no. sterile filter 190-0013 pretreatment module ProPak-R10 290-0065 conditioning module (Aquinity² E) 290-0218 conditioning module (Aquinity² P) 190-0086 polisher module UPW-Pak 190-0087 (organic applications) polisher module UPW-Pak 190-0088 (anorganic applications) UV-submersible lamp 921-0483 UV-lamp 921-0138 Tank ventfilter...
  • Page 52 Care and maintenance System will update automatically. Please do not turn off the system. System has updated the software Please remove the USB-Stick now Click “OK” to continue Please restart the system manually membraPure GmbH Tel.: +49 (0) 3302/201-20 0 Wolfgang-Küntscher-Str.14 Fax.: +49 (0) 03302/201-20 21 16761 Hennigsdorf...

  • Page 53: Users Faq's

    Users FAQ’s 7 Users FAQ’s Q: How to change the maximum limit of conductivity sensors? A: Max. limit of conductivity Q3 can be adjusted in the menu (see chapter 5.4.1) Q: How to export charts & logs from my system? A: See chapter 5.2.5.

  • Page 54: Service Setup

    Service setup 9 Service setup In service setup it is able to set limits, to change operating hours counters or load backup- datas of the configuration settings. Manual, functional switching of all actors is possible. The service setup is password protected and only available for trained service technicians.

  • Page 55: Limit Setting Of Conductivity Sensors

    Service setup Press the button “Q-” or “Q+“ to change the scale- value of the conductivity measurement (upper value) or the offset (lower value) Press the button “T+” or “T-“ to change the scale- value of the temperature measurement (upper value) or the offset (lower value) Entries change is saved automatically The scale value is set in factory and should not be changed.

  • Page 56: Read Operating Hours

    Service setup 9.1.4 Read operating hours Press the button „Read Op.Hours” This page shows the lifetime of each components* of the system in hours and in %- of its lifetime The entry “x= ___ hrs” can be changed manually with a keyboard “<SET “x””...

  • Page 57: System Info. (System-Information)

    Service setup Press the button „Open CMD” This is the command line for the operating-system. It can be used to interact with the system. Type “exit” or click the sign “x” on the top-right side of the display to go back to the service setup 9.1.7 System Info.

  • Page 58: First Start

    Service setup 9.1.8 First start Press the button „FirstStart” This is a tool where the system can perform the initialization process manually (see chapter 4.11) without restarting the system 9.1.9 Direct access Press the button „Direct Access” This is a tool where each components functionality can be checked manually Actuators: ...

  • Page 59: Reset Configuration

    Service setup 9.1.10 Reset configuration This tool is used to restore the initial configuration settings of the device. Requirements: USB-stick with the config.mcf is plugged in the USB-port. Press the button „Reset Config.” * Please make sure that there is a USB-stick (max.

  • Page 60: Editor .Mcf-File

    Service setup This page shows the time-setting of: First flush RO duration: duration of flushing RO Idle-flush RO interval: interval of flushing RO (idle) Idle-flush RO duration: duration of flushing RO (idle) Disinf. recirc: duration of recirculation in disinfection Disinf. end-flush: duration of flushing after disinfection 9.1.13 Editor .mcf-file This tool is used to view and edit the configuration file (config.mcf) and calibration file (calib.mcf) in a simple text editor.

  • Page 61: Touchscreen Calibration

    Service setup This is the preview of calibration file (calib.mcf). If there was any change in the file, it should be saved By clicking “cancel”, the change could be discarded 9.1.14 Touchscreen calibration In order to recalibrate the touchscreen, this can be done in the operating system setting for the stylus.

  • Page 62: Conductivity Measuring Amplifier

    Service setup 9.2 Conductivity measuring amplifier 9.2.1 Calibration of the conductivity and temperature measurement 1. Adjust software settings for the conductivity- and temperature measurements with the electronics. The reading values are sluggish as the values are based on averaging calculations (wait 20 sec. approx.). In principle first adjust the temperatures then the conductivities! The scale value is factory set and should not be changed normally.
  • Page 63 Service setup Resistor temperature 1,1kOhm  25,6°C (System must be in production, so that values are updated) 2. Adjustment of conductivity- and temperature measurement by direct comparisation of the measurements with the WTW. Here regulate only the offsets, do not change the scale value anymore! Here deviations caused by measuring cells are compensated.

  • Page 64: Control Board

    Service setup 9.3 Control board Page 59...

  • Page 65: Single Board Computer

    Service setup 9.4 Single board computer 1. Attach connector communication control board as shown (black cable to the outside) 2. Attach LCD connector as shown (red stripe toward Audio in/out) Page 60...

  • Page 66: Software Parameters

    Service setup 9.5 Software parameters 9.5.1 Configuration file (config.mcf) Ini-key Default value Help b_all_tools TRUE -> Change all Packs is active b_aquinity_start TRUE -> Water production is running b_lf_sensor_1 TRUE -> LF1 is in working range b_lf_sensor_2 TRUE -> LF2 is in working range b_load_save_backup Not used anymore b_tank_level_limit...
  • Page 67 Service setup dbl_sec_q1_out_error 1800 30 mins Q1 problem -> STOP dbl_sec_q2_out_error 1800 Q2 is out of range (30 min) STOP dbl_sec_q3_out_error 1800 Q3 < 0.045µS (30 mins) -> STOP dbl_sec_q3_out_warning Q3 > limit (3 mins) -> WARN dbl_sec_release_pressure Time to release pressure (8 sec) dbl_sec_upw_desinf_sv6_close SV6 close for (10 s) by disinfection dbl_sec_upw_desinf_sv6_open...

  • Page 68: Calibration File (Calib.mcf)

    Service setup u8_chart_time option 7days/12months/24hr u8_count_tank_swimmer Max. count of swimmer count (Mo-Su) u8_count_week_reboot after 4x Sundays -> restart device u8_device_type 0:AQ²E | 1:AQ²P | 2:AQ²P10 |3:Ast² u8_device_version 0:RE | 1:AL | 2:LS | 3:AL,TI | 4:LS,TI u8_di_port_intake_nc DI-port water tap (NC) u8_di_port_ps1 DI-port Pressure sensor u8_di_port_regen...

  • Page 69: Operating Hours File (Op_Hour.dat)

    Services FAQ’s dbl_q4_t_temp_min For Calibration! dbl_tank_limit_high Tank level limit to stop production dbl_tank_limit_low Tank level limit to start production dbl_tank_vol_max For Calibration! dbl_tank_vol_min For Calibration! dbl_tank_vol_value dbl_tank_volt_max For Calibration! dbl_tank_volt_min For Calibration! dbl_tank_volt_value Read sensor dbl_toc_factor multiplicator of (Q3-Q4) dbl_toc_offset offset of (Q3-Q4) str_serial_number RW_ _ _ _ _ _...
  • Page 70 Membrapure_Cover Membrapure GmbH Wolfgang-Küntscher-Str.14 16761 Hennigsdorf Tel. +49 (0)3302 - 20120 - 71 Firma / Kunde Projektbeschreibung EPLAN Aquinity²E-P Rev.2 Zeichnungsnummer EPL-Aq²E-PR2-001 Kommission Hersteller (Firma) Membrapure GmbH Pfad Seiten und Betriebsmittel gesamtnummeriert Projektname Aq²E-P_Rev.2 Fabrikat Installationsort Projektverantwortlicher Teilebesonderheit Erstellt am 17.04.2018 Bearbeitet am 25.04.2018...
  • Page 71 Hauptplatine / Mainboard Digital Output 1 - 4 24V in Reset Digital Input 1 - 8 Digital Output 5 - 14 Conductivity- & Temperature Sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Analog Input 1 2 3 4...
  • Page 72 Display Audio Ethernet USB 2x USB B Debug Datum 17.04.2018 Membrapure GmbH WinCE Board Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 73 / 4.1 / 4.1 / 4.1 Kaltgerätebuchse / IEC Socket Datum 18.04.2018 Membrapure GmbH Einspeisung / Power Supply Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 74 / 5.1 / 5.1 / 5.1 230 VAC 24VDC 24V_COM_1 / 7.1 24V_1 / 7.1 Datum 18.04.2018 Membrapure GmbH Netzteil / Power supply 24V (1) Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 75 / 6.1 / 6.1 / 6.1 230 VAC 24VDC 24V_COM_2 / 7.1 24V_2 / 7.1 Datum 18.04.2018 Membrapure GmbH Netzteil / Power supply 24V (2) Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 76 / 10.1 / 10.1 / 13.1 230 VAC 12VDC 12V_COM / 15.1 / 7.1 Datum 18.04.2018 Membrapure GmbH Netzteil / Power supply 12V Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 77 / 15.1 24V_2 24V_2 / 8.1 24V_COM_2 24V_COM_2 / 8.1 24V_1 24V_1 / 14.1 24V_COM_1 24V_COM_1 / 14.1 -P01 -P02 24V / 12V -XS1 Datum 18.04.2018 Membrapure GmbH Pumpen / pump Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr...
  • Page 78 24V_2 24V_COM_2 Regelplatine -XS1 Datum 20.04.2018 Membrapure GmbH EDI (only for Aq²E) Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 79 220 Ohm 220 Ohm 220 Ohm 220 Ohm 220 Ohm 220 Ohm 0,1µF 0,1µF 0,1µF 0,1µF 0,1µF 0,1µF -XS2 10.2 Eingang / Feed Water Permeat Verwurf Diluat / Diluat Verwurf Reinstwasser / µS Control / Verwurf Permeat / Diluat to drain Ultra pure water to drain Permeat to drain Datum...
  • Page 80 / 13.1 / 13.1 UV_Strahler UV-Lamp Vorschaltgeraet Control Gear -XS2 Datum 18.04.2018 Membrapure GmbH UV (Optional) Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 81 Q4_(Optional) white brown yellow black green white brown yellow black green white brown yellow black green brown white 1kOhm Reinstwasser / Diluat Permeat Ultra pure water Datum 18.04.2018 Membrapure GmbH Leitfähigeit / Conductivity Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum...
  • Page 82 Zapfpistole Dispenser (normally close) Halterung Holding Betaetigung (normally close) Actuation (optional MemTap) 24V_COM_2 24V_2 13.1 16.4 Datum 25.04.2018 Membrapure GmbH Dispenser Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 83 10.8 10.8 Schwimmerschalter Drucksensor Tank level switch Pressure sensor Vorschaltgeraet 12.1 Control Gear 16.4 UV-Tank Datum 20.04.2018 Membrapure GmbH Tank Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 84 24V_1 24V_COM_1 Reset Suppy IO-Board (24V) Reset Taster Front / Reset button front Datum 20.04.2018 Membrapure GmbH Hauptplatine / Mainboard Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 85 / 17.1 12V_COM 12V_COM / 17.1 1kOhm 17.2 17.7 brown black green black UART Reset 12V Supply Reset IO Board Datum 20.04.2018 Membrapure GmbH WinCE Board Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 86 Druckschalter Pressure switch 12.1 13.1 Datum 18.04.2018 Membrapure GmbH Druckschalter / pressure switch Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001 Blatt Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt...
  • Page 87 Optional (BI) 15.8 12V_COM 12V_COM 15.8 15.1 15.7 brown black Gehäuse Display / external display case Wasseranlage Rückseite / water-system back Display-Extern-UART Display-Extern-Spannung External display UART External display power green black Datum 18.04.2018 Membrapure GmbH Display extern (optional) Bearb. Beginner EPLAN Aquinity²E-P Rev.2 Gepr EPL-Aq²E-PR2-001...
  • Page 88 P001 UF-Modul PSA-001 Manometer 820-0816 FA006 820-0608 PI001 190-0052 900-1422 R001 Q003 290-0226 921-0372 E001 Q004 921-0225 FA002 (red) FA001 (black) FA005 (blue) 921-0372 290-0218 290-0065 190-0087(LS)/88(AL) Q002 921-0372 P002 V001 820-0816 921-0545 Housing 810-0462 FA007 190-0013 Cooling + EDI supply 820-0235 CPU with Display 820-0725...
  • Page 89 UF-Modul PSA-001 Manometer FA006 820-0608 PI001 190-0052 900-1422 Q003 R001 P001 921-0372 290-0226 820-0816 FA001 (black) Q004 FA002 (red) FA005 (blue) 290-0065 921-0372 190-0086 190-0087(LS)/88(AL) Q002 921-0372 P002 820-0816 V001 921-0545 Housing 810-0462 Endfilter (FA007) 190-0013 CPU with Display 820-0725 SV006 PCB-IO SV001...
  • Page 90 Manometer PSA-001 PI001 820-0608 900-1422 Q003 P001 R001 921-0372 820-0816 290-0226 FA005 (blue) FA001 (black) 290-0065 190-0087(LS)/88(AL) P002 820-0816 V001 921-0545 Housing 810-0462 Endfilter (FA007) 190-0013 CPU with Display 820-0725 SV006 PCB-IO SV001 830-0504 921-0542 830-0504 PCB-Conductivity 921-0498 PRV001 830-0500 FrontPanel SV004 2x 24V...
  • Page 91 FA005 (blue) P002 UF-Modul 190-0087(LS)/88(AL) 820-0816 FA006 Q004 190-0052 921-0372 Q003 V001 921-0372 921-0545 Housing PSA-001 810-0463 820-0608 Endfilter (FA007) 190-0013 SV006 CPU with Display PCB-IO 830-0504 820-0725 921-0542 PCB-Conductivity 921-0498 SV001 830-0504 Q001 820-0010 FrontPanel 820-0827 8x Magnet SV002 810-0512 810-0555 830-0504...
  • Page 92 BACKSIDE - VIEW FRONTSIDE - VIEW CPU with Display 820-0725 860-1996 Reset 860-2002 Aquinity²E / Aquinity²P / Aquinity²P10 / Astacus² Exploded view v.1.0. Front panel (810-0512) 2018.04.11...
  • Page 93 800-0946 800-0935 For Aquinity²P10 800-1175 800-1220 800-0957 Manometer PI001 900-1422 Dip Tube 830-0569 UV-Submersible lamp For Aquinity²P10 921-0138 800-1220 830-0570 For Aquinity²P10 830-0566 810-0082 810-0080 RO-Modul 290-0226 RO-Casing UF-Modul 830-0048 810-0082 190-0052 800-0949 800-1170 810-0029 UV-Reactor 800-1220 830-0613 For Aquinity²P10 830-0566 810-0080 800-0949...
  • Page 94 P001 800-1167 820-0816 PSA-001 800-1167 820-0608 800-0946 800-1170 P002 820-0816 800-1167 800-1164 Aquinity²E / Aquinity²P / Aquinity²P10 Aquinity²E / Aquinity²P / Aquinity²P10 / Astacus² Aquinity²E / Aquinity²P / Aquinity²P10 / Astacus² Exploded view v.1.0. Pump 1 & Pump 2 2018.04.11...
  • Page 95 800-1170 SV001 830-0504 800-0949 SV003 SV002 for Aquinity²E/P/P10 830-0504 830-0531 Aquinity²E / SV002 for Astacus² Aquinity²P / 830-0504 Aquinity²P10 / Astacus² 800-0949 Aquinity²E / Aquinity²P / Q001 Aquinity²P10 820-0010 Aquinity²E / Aquinity²E / Aquinity²P / Aquinity²P / SV004 Aquinity²P10 / Aquinity²P10 / 830-0531 Astacus²...
  • Page 96 FA001 (black) 290-0065 FA002 (red) 290-0218(E)/190-0086(P) FA005 (blue) 190-0087(LS)/88(AL) 2x 800-1168 2x 800-1168 2x 800-1168 FA001 (black) FA002 (red) FA005 (blue) System 290-0065 290-0218 190-0086 190-0087 190-0088 Aquinity² E 35/70L (Reagent) Aquinity² E 35/70 L (Analytical; TI) Aquinity² E 35/70 L (Life-Science; TI) Aquinity²...
  • Page 97 Pressure-pin(2) Pressure-pin(1) 810-0548 810-0547 Release-button 810-0546 2x Reed contact Bellow belt 820-0829 810-0556 Molding(2) Lever 810-0551 Molding(1) 810-0549 810-0550 2x Neodym magnet 810-0554 Pump-nozzle 830-0546 Holder(1) Holder(2) 810-0552 810-0553 Endfilter FA007 190-0013 Plug 6 pole (2 pins) 860-1922 Aquinity²E / Aquinity²P / Aquinity²P10 / Astacus²...
  • Page 98 FRONTSIDE - VIEW CPU with Display 820-0725 BOTTOMSIDE - VIEW Wall-mounting 830-0578 Plug socket 6 pole 860-1923 860-1996 Housing 830-0577 Plug 6 pole (5 pins) 860-1922 Aquinity²E / Aquinity²P / Aquinity²P10 / Astacus² Exploded view v.1.0. BI-Panel (180-0084) 2018.04.11...
  • Page 99 BACKSIDE - VIEW FRONTSIDE - VIEW Vent filter FA004 190-0085 Swimmer 270-0226 921-0501 Tank 35 L (case) 810-0465 UV-Submersible 921-0483 4x 810-0525 Optional: 3rd. Fitting Bulkhead connection 5/16“ 800-1102 Pressure sensor Bulkhead connection 1/4“ 270-0209 800-1160 Aquinity²E / Aquinity²P Exploded view v.1.0. Tank 35L (830-0581) 2018.04.11...
  • Page 100 Vent filter BACKSIDE - VIEW FRONTSIDE - VIEW FA004 190-0085 Swimmer 270-0226 921-0501 Tank 70 L (case) 810-0464 UV-Submersible 921-0483 4x 810-0525 Optional: 3rd. Fitting Bulkhead connection 5/16“ 800-1102 Pressure sensor Bulkhead connection 1/4“ 270-0209 800-1160 Aquinity²E / Aquinity²P Exploded view v.1.0. Tank 70L (830-0603) 2018.04.11...
  • Page 101 Vent filter 450-0025 Bulkhead connection 1/4“ 800-1160 Tank level top 270-0226 Housing 830-0565 Tank level bottom 270-0226 Bulkhead connection 5/16“ 800-1102 Aquinity²P10 rev.2 Exploded view v.1.0. Tank 10L (830-0640) 2018.04.11...
  • Page 102 -Pol 2 -Poll1 4x 800-0949 2x 800-1202 800-0946 Aquinity²E rev.2 Exploded view v.1.0. EDI-Cell (921-0225) 2018.04.11...
  • Page 103 Female adapter NPTF thread Pressure regulator 800-1174 180-0069 Pressure regulator 0-4 bar, 1/8“ NPTF, PP Mounting bracket 830-0564 810-0479 Ball valve ¼“ NPT, PP 180-0004 800-1173 800-0957 800-1170 800-0957 Manometer 900-0107 Astacus² rev.2 Exploded view v.1.0. Installationkit (180-0072) 2018.04.11...
  • Page 104 Stückliste Revision 2.0 Stand: 20.07.2018 Artikel-Nr. Name (Deutsch) Name (English) Info 180-0004 Kugelhahn PP 1/4"NPT Ball valve 1/4" NPT, PP 180-0069 Druckminderer, komplett 0 - 4 bar, 1/4" JG, PP Pressure regulator 0 - 4 bar, 1/4" NPTF, PP, complete 180-0074 MemTap S²...
  • Page 105 Stückliste Revision 2.0 Stand: 20.07.2018 800-1206 Desinfektionskammer Astacus²/Aquinity² Sanitization chamber Astacus²/Aquinity²; 1/4" 800-1208 Flachring für Tauchstrahler Aquinity² , 6 Bohrunge Flat seal submersible UV Aquinity² 800-1219 T-Verbinder DM 5/16" T-Unit DM 5/16" , PP 800-1220 Reduzier Winkelverbinder DM 5/16"/1/4" Reducing ellbow connector DM 5/16" to 1/4" , PP 810-0029 Rohrschelle mit Bügel d 50 Pipe Clamp with Savety clip d50...
  • Page 106 Stückliste Revision 2.0 Stand: 20.07.2018 820-0723 Steckverbindung für Niveaugeber Aquinity² Connector level switch Aquinity² 820-0725 Steuerung Aquinity² /Astacus² mit 4,3" Display CPU Aquinity²/Astacus² with 4,3" LCD display CPU001 820-0729 Zapfpistolenschalter für A²-Systeme Switch for dispenser A²-systems 820-0736 Reed-Schalter Aquinity²/Astacus² Reed-switch Aquinity²/Astacus² GS001 820-0737 Netzanschlussleitungen mit Schukostecker...
  • Page 107 Stückliste Revision 2.0 Stand: 20.07.2018 860-1361 USB 2.0-Stick 4GB USB 2.0-Stick 4GB 860-1642 Stecker DC 2,1x5,5mm DC Connector 860-1834 Diode Diode 860-1850 SD-Karte 2GB SD-Card 2GB 860-1922 Stecker 6 pol Plug 6 pole 860-1923 Steckerbuchse 6pol Plug socket 6 pole 860-1924 Lötkontakte Buchse Plug socket 6 pole...

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