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Summary of Contents for MP Aquinity2 P10
- Page 1 Aquinity² P10 User Manual...
- Page 2 Editor: membraPure GmbH Wolfgang-Küntscher-Straße 14 D-16761 Hennigsdorf Germany Model: Aquinity² P10 Software: 2.1.10 Revision: Date: 29.01.2019...
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Page 3: Table Of Contents
Contents General ..........................1 About this manual ....................... 1 Symbols used in this manual ..................1 Liability and warranty ....................2 Copyright ........................2 Spare parts ........................3 Disposal ........................3 Safety ..........................4 Intended use ........................ 4 Contents of this manual ....................4 Changes and modifications to the equipment ............ - Page 4 Sealing plug ....................... 16 Connecting ........................ 16 Module attachment ....................17 Vent filter attachment ....................18 Sterile filter attachment .................... 18 Electrical connection ....................18 System Control Panel ....................... 19 Normal operation mode .................... 19 Tools .......................... 19 5.2.1 Changing the consumables ................19 5.2.2 Changing the UV-lamp (in the pure water section) ...........
- Page 5 P&I scheme ........................ 33 Consumables ......................34 System update ......................34 Users FAQ’s ........................35...
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Page 6: General
General General About this manual This manual describes how to use the equipment safely and correctly. When operating this equipment, it is essential that the user adhere to the safety and operating instructions included in the manual. Local safety and general safety regulations should also be followed when using this equipment. -
Page 7: Liability And Warranty
General Important note: This symbol alerts the user to potential sources of malfunctions or damage to the equipment if operated improperly. Important reference to the manual: It can be dangerous to undertake work on those parts of the system, labeled by this symbol, unless the manual has been read and understood. -
Page 8: Spare Parts
General All contents of this manual – text, diagrams, images etc. – are protected by copyright law and industrial property rights. Anyone found violating these rights will be prosecuted. The manual may not be passed on to third parties, copied – either in part or whole – or used for any other purpose without the express and written consent of the manufacturers. -
Page 9: Safety
Safety Safety At the time this equipment was developed and produced, it complied with current state-of- the-art technology and is accepted as reliable and safe. The equipment can represent a hazard if it is operated by untrained personnel. Improper operation or operation not in accordance to the manual may pose a hazard. The section on safety provides an overview of all the important issues relevant to personal safety and safe, trouble-free operation of the system. -
Page 10: Changes And Modifications To The Equipment
Safety Reading and understanding the manual is the only way to protect against potential hazards, prevent mistakes and operate the equipment safely and efficiently. We recommend that the operating company obtain written confirmation from each user that he/she has read and understood the manual. Changes and modifications to the equipment In order to avoid hazards and ensure that the equipment operates at its best, do not make any changes or modifications to the equipment that have not been expressly authorized by... -
Page 11: Health And Safety Work
Safety Authorized personnel are persons with sufficient training, knowledge, experience and understanding of the relevant regulations to be able to assess the task given to him/her and identify potential hazards. If a potential user does not have sufficient knowledge at his/her disposal, this person must be trained/qualified before using the equipment. -
Page 12: Personal Protective Equipment (Ppe)
Safety Personal protective equipment (PPE) When working with this equipment, please wear goggles or another form of protective eyewear. Potential hazards The subsequent equipment design and execution corresponds to state-of-the-art technology and regulations at the time of manufacture. The equipment is safe for use, provided it is operated as intended. A minimal residual risk cannot be eliminated completely. -
Page 13: System Features
System Features System Features General The Aquinity² system is designed for the production of analytical grade ultra pure water from drinking water public municipal supply. The system combines the advantages of reverse osmosis with final purification. Permeate from the reverse osmosis is temporarily stored inside of an integrated tank. -
Page 14: Series Overview
System Features Series overview Aquinity² P10 UV Reactor Art.-No.: Reagent ○ 114-0070 Analytical ● 114-0071 Table 1: Series-overview Technical data Aquinity² P10 Product water specifications Product water flow l/min up to 2 Conductivity at 25 °C µS/cm 0.055 Resistivity at 25 °C MΩ/cm 18.2 TOC Concentration... -
Page 15: Purification Process And Components
System Features Purification process and components Figure 2: purification diagram When the system is started in normal operation mode, the inlet valve opens and the reverse osmosis pump starts. It will be closed and the pump will be stopped, when the permeate tank is completely full. - Page 16 System Features The tank will be vented with sterile air via ventilation filter. The circulation pump feeds the water into the polishing section with circulation. UV systems only: Inside the UV reactor free hydroxyl radicals (OH ) are produced. These radicals oxidize remaining organic materials in the water.
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Page 17: Hardware
System Features Hardware 3.5.1 Dispenser Pressure pin Trigger Figure 3: Standard dispenser The dispenser has a lock function to make water tapping easier. Moreover, the dispenser will stay in a fixed position which has increased its flexibility (no draw back function) and gives the user more comfort when tapping water. -
Page 18: Front And Side Panels
System Features Figure 4: IEC socket The system is provided with a power cable with an IEC socket. This socket is a universal socket which has been used in the most electronic-devices (PC, monitor, etc.). 3.5.4 Front and side panels In the front panel, there is a USB port which can be used either to backup files or update system with a new software and firmware. -
Page 19: Installation And Start Up
Installation and start up Installation and start up Feed water requirements All given flow rates are based on feed water temperature of 10°C (50°F). The RO permeate flow will change approx. 2 % for each °C (decrease for lower values, increase for higher values). -
Page 20: Delivered Parts
Installation and start up Delivered parts Sterile filter Watersystem ProPak-R10 UPW-Pak 114-0070 / 114-0071 290 - 0065 190-0087 / 190-0088 190-0013 3x tube to drain Vent Filter Tube to system 450-0025 Table 2: Delivered parts Setting up the system The system is intended for dry indoor use only. Please set the system upon an even, horizontal surface. -
Page 21: Sealing Plug
Installation and start up Sealing plug Water in- and outlets of the device are sealed with plugs to prevent leaks during delivery (see Figure 7). Before connecting the system to the water supply and waste water drain, remove the sealing plugs from the tube connecters on the back side of the device. Remove the retaining ring (1.) from plug connector Depress the plug connector (2.) and keep it pressed to pull out the sealing plug (3.) 1. -
Page 22: Module Attachment
Installation and start up Figure 8: Connecting plan Module attachment UPW-Pak (blue arrows) ProPak-R10 / Pretreatment module (black arrows) Figure 9: Modules Remove the left side panel First remove the safety plugs from the ProPak-R10 and the UPW-Pak Remove the tubes from the used modules Connect the tubes (provided with blue and black arrows) to the connectors on the... -
Page 23: Vent Filter Attachment
Installation and start up Vent filter attachment Figure 10: Vent filter Unpack the vent filter Attach the vent filter to the filter socket on the tank cap Sterile filter attachment Sterile filter Deareation screw Figure 11: Sterile filter Install the sterile filter with caution to avoid damage to the filter or to the device! To avoid any leaks, wrap the threads of the sterile filter with teflon tape Attach the sterile filter at the dispenser of the device by turning the sterile filter clockwise in the dedicated headset... -
Page 24: System Control Panel
System Control Panel System Control Panel Normal operation mode If the Aquinity² P10 is connected to power supply, the system jumps in normal operation mode automatically. By default, the main information screen is displayed. The entire process is fully automatic controlled. Conductivity permeat Ultra pure water Main information... -
Page 25: Changing The Uv-Lamp (In The Pure Water Section)
System Control Panel If the tank level is full, it will release system pressure for few seconds. Change the requested Pak: o ProPak (black arrows) o UPW-Pak (blue arrows) Waiting 5 minutes to flush the new installed Pak After rinsing you will see this screen To reset the operation hours please enter the code which is provided by membraPure GmbH This step could be skipped (by clicking “cancel”), but... -
Page 26: Change All Consumables
System Control Panel Exchange the UV lamp (see also chapter 7.4), then click Confirm To reset the operation hours please enter the code which is provided by membraPure GmbH 5.2.3 Change all Consumables Press the button ”Change all Consumables” Waiting few seconds to release system pressure Exchange all available consumables now, then click “Confirm”... -
Page 27: Exporting Data
System Control Panel 5.2.4 Exporting Data Press the button ”Export Data” * Please make sure that there is a USB-stick (max. 4 GB, in FAT-format) connected to the USB-port! -> copy files from \Nandflash\... into \Hard Disk\… Then click “CONFIRM” to save data to USB-Stick: o chart data o config.mcf o calib.mcf... -
Page 28: Venting Upw
System Control Panel 5.2.7 Venting UPW Press the button “Venting UPW” This is needed to vent the ultrapure water section from unwanted air in the system History The Aquinity² P10 has a recording function which stores values of the conductivity graphically or error messages. -
Page 29: Logfile
System Control Panel 5.3.3 Logfile Press the button „LOG“ The logfile will be displayed User setup In the user setup values such as limitations for the conductivity sensors, tank sensor or system time setting can be adjusted. To enter the user setup please enter the password 9999 and confirm entry with “OK”... -
Page 30: System Time Settings
System Control Panel 5.4.2 System time settings Press the button „System Time” The system time is shown in format hh:mm The date is shown in format dd.mm.jjjj Press the button “SET TIME / DATE” to save the entries 5.4.3 Reset timers (manually) This setup can be used to reset timers of consumables and UV submersible lamps back to zero manually. -
Page 31: Operating Hours
System Control Panel 5.4.4 Operating hours Press the button „Op.Hours” This page show the operating hours of each individual component* in hours as well as in % of the maximum operating hours (these were preset by membraPure GmbH). *Components: P1: Pump 1 ProPak: ProPak-R10 (Pretreatment module) C.Modul: Conditioning module P2: Pump 2... -
Page 32: Errors And Countermeasures
Errors and Countermeasures Errors and Countermeasures Display warning messages, their meanings and measures in order to eliminate them. If these measure do not contribute to elimination contact the customer service. Trouble Reason Measure (2) OPERATING HOUR The Reverse osmosis pump Inform the customer service. - Page 33 Errors and Countermeasures Trouble Reason Measure hours. (18) OPERATING HOUR The ProPak-R10 Replace the ProPak-R10 LIMIT ProPak. Exchange (Pretreatment module) (pretreatment module). necessary. exceeded the maximum Reset the expired operating operating hours. hours. (25) No Pressure, check No feed water pressure. Check the main water water input! supply.
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Page 34: Care And Maintenance
Care and maintenance Care and maintenance Intervals Measure Intervall /Time Alarm message Reset required Replacement of Every 3 months None sterile filter Replacement of Every 2 – 6 months LIMIT OPERATING HOUR pretreatment module “ProPak R10”, Exchange depending on feed ProPak-R10 necessary water quality... -
Page 35: Modul Replacement
Care and maintenance Install the sterile filter with caution to avoid damage to the filter or the unit. Remove the old sterile filter by turning the sterile filter counterclockwise from the designated port To avoid any leaks, wrap the threads of the sterile filter with teflon tape Attach the new sterile filter at the dispenser by turning the sterile filter clockwise in the dedicated port At first water dispensing please open the deaeration screw for a short time to vent... -
Page 36: Replacement Of The Uv Lamp
Care and maintenance should be completed within 24 hours after module replacement or first start. Replacement of the UV lamp Holder UV reactor UV lamp Electrical connector Figure 14: UV reactor with UV lamp Turn off the system by unplugging the power adapter out of the electrical outlet Remove the left side panel Loosen the rubbers and remove the UV reactor from the holders Remove the cap from the reactor and remove the UV lamp... -
Page 37: Replacement Of The Reverse Osmosis Module
Care and maintenance Replacement of the reverse osmosis module Turn off the system by unplugging the power adapter out of the electrical outlet Disconnect the system from feed water Open the system Remove reverse osmosis housing from its holder Remove tubes from the reverse osmosis housing (caution: water leakage) Open the housing and remove the reverse osmosis module Unpack the new reverse osmosis module and put it into the housing Close the housing... -
Page 38: P&I Scheme
Care and maintenance P&I scheme... -
Page 39: Consumables
Care and maintenance Consumables Description Article no. Sterile filter 190-0013 ProPak-R10 290-0065 UPW-Pak (organic applications) 190-0087 UPW-Pak (anorganic applications) 190-0088 UV lamp 921-0138 Tank vent filter 450-0025 Table 5: Consumables System update In order to update the system with newer software, it requires a USB-Stick which is not bigger than 4 GB and should be formatted in .ext-Format. -
Page 40: Users Faq's
Users FAQ’s System has updated the software Please remove the USB-Stick now Click “OK” to continue Please restart the system manually Users FAQ’s Q: How to change the maximum limit of conductivity sensors? A: Max. limit of conductivity Q3 can be adjusted in the menu (see chapter 5.4.1) Q: How to export charts &... - Page 41 membraPure GmbH Wolfgang-Küntscher-Str. 14 D - 16761 Hennigsdorf Germany Tel: +49-3302/201-20 0 Technischer Service: +49-3302/201-20 20 Fax: +49-3302/201-20 21 info@membrapure.de www.membrapure.de...
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