Backyard Products 16861-F Assembly Manual
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Backyard Products 16861-F Assembly Manual

Backyard Products 16861-F Assembly Manual

Gable 8' x 10' (244 x 302,8 cm)
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  • Page 1 16861-F STOP! Call Us First! DO NOT RETURN TO STORE. For questions on assembly or for general inquiries, you may contact us in the following ways: Call customer service: 1-877-743-3400 AVOID THE WAIT! visit us online at help.backyardproducts.com Submit a help request...
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  • Page 3: Assembly Manual

    16861-F 09-02-2021 ASSEMBLY MANUAL GABLE 8' x 10' (244 x 302,8 cm) ACTUAL FLOOR SIZE IS 96 x 120" (243,2 x 302,8 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE I M PO RTANT! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
  • Page 4 TOOLS Required Optional Phillips ❑ Tool Belt/ ❑ Utility Knife ❑ Screwdriver Nail Pouch Shingle Blades ❑ Drill / Driver ❑ 1/8" Drill Bit ❑ Tin Snips ❑ 1/4" Drill Bit ❑ Caulk Gun ❑ (for drip edge) 5/16" Drill Bit ❑...

  • Page 5: Additional Materials

    ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed includes a floor. • See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your floor, as this will vary depending on your specific site. REINFORCED WOOD FLOOR FRAME (OPTIONAL) IMPORTANT! This floor has been designed for general use. Depending on your specific use you may want to construct a heavy duty floor frame by adding additional floor joists (shown below as shaded). Below is a list of additional materials (not included): 2 x 4 x 8' (5 x 10 x 243,8 cm) Treated Lumber Cut to (2) 2 x 4 x 89-5/8" (5 x 10 x 227,6 cm) ea.

  • Page 6: Parts List

    PARTS IDENTIFICATION AND SIZES Part identification letters WOOD SIZE CONVERSION CHART are stamped on some parts. Nominal Board Size Actual Size Treated lumber is stamped: 2 x 4....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1 x 4....3/4" x 3-1/2" (1,9 x 8,9 cm) 2 x 3....1-1/2"...
  • Page 7 PARTS LIST continued... WALL PANELS & DOORS Wall panels are 3/8" (1,0 cm) thick. NOTE: Panel parts are not stamped. 3/8 x 19-7/8 x 72" 3/8 x 23-7/8 x 72" 3/8 x 48 x 72" (1 x 50,5 x 182,9 cm) (1 x 68,3 x 182,9 cm) (1 x 121,9 x 182,9 cm) LEFT DOOR...
  • Page 8 PARTS LIST continued... FASTENER/HARDWARE BAG x150 1-1/2" (3,8 cm) x145 2" (5,1 cm) 3" (7,6 cm) NOTE: 2" (5,0 cm) If you are using a nail gun, nails may be used where 1-1/4" (3,2 cm) screws are shown for quicker assembly. 3/4"...
  • Page 9 FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS • 3" Screws angled into 4x4. • (2) at each point frame • and 4x4 touch. 12" (30,5 cm) Measurements to centers of 4x4's. MATERIAL REQUIRED 12"...
  • Page 10 CONCRETE FOUNDATION If you choose to install your kit on a concrete slab refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. 3-1/2" (8,9 cm) 4" (10,2 cm) Building Size Actual Floor Size 120" (305 cm) 8'x 10' (243,8 x 304,8 cm) 10' (295,9 x 235 cm) 96"...

  • Page 11: Parts Required

    FLOOR FRAME PARTS REQUIRED: Look for 3" (7,6 cm) TREATED 2 x 4 x 93" (5,1 x 10,2 x 236,2 cm) Stamp 2 x 4 x 72" (5,1 x 10,2 x 182,9 cm) 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm) BEGIN Arrange parts as shown on flat surface. Measure and mark.
  • Page 12 LEVEL AND SQUARE FLOOR FRAME Before attaching floor decking, it is important to level and square the floor frame. A level and square floor frame is required to correctly construct your shed. BEGIN See page 7 for the preferred floor leveling method. Use level and check the frame is level before applying floor panels. Check for frame squareness by measuring diagonally across corners. If the measurements are the same, the frame is square. The diagonal measurement will be approximately 153-11/16" (390,4 cm). When the frame is level and square, secure one side of frame to the 4x4 runners with one fastener at ends of each runner.
  • Page 13 FLOOR PANELS PARTS REQUIRED: Floor panels are 5/8" (1,6 cm) thick. 2" (5,1 cm) 3/4" GAUGE BLOCK 48" x 96" (121,9 x 243,8 cm) Install all floor panels with the painted grid lines facing up. BEGIN Install (1) 48" x 96" panel on the wall frame, as shown. Use the gauge block to mark the 3/4" side measurement floor joist.
  • Page 14 FLOOR PANELS PARTS REQUIRED: x167 23-7/8" x 96" 2" (5,1 cm) (60,6 x 243,8 cm) 48" x 96" 3/4" GAUGE (121,9 x 243,8 cm) BLOCK Install (1) 23-7/8" x 96" panel flust to installed panel. Secure with 2" nails spaced 6" apart on edges and 12" apart inside panels. Install (1) 48"...
  • Page 15 IMPORTANT! Check the floor frame is level after installing floor panels. Re-level if needed. • The floor should be used as a stable work surface for wall construction. • Organize your assembly procedure during the build process HINT: to avoid over-handling of the walls. Back Wall Right Wall Front Wall...
  • Page 16 SIDE WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) 2 x 4 x 96" (5,1 x 10,2 x 243,2 cm) BEGIN HINT: Arrange parts on edge on floor. Measure and mark.
  • Page 17 SIDE WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 48" x 72" (121,9 x 213,4 cm) Install all panels with the primed side facing up. Install (1) 48" x 72" panel on the wall frame, as shown. Use the gauge block to mark the 3/4" side measurement on the wall stud. Secure panel with (2) 2"...
  • Page 18 SIDE WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 23-7/8 x 72" 48 x 72" (68,3 x 182,9 cm) (121,9 x 213,4 cm) Install (1) 48" x 72" panel first. Second, install the 23-7/8" x 72" panel. Secure with 2" nails spaced 6" apart on edges and 12" apart inside panel. Flush 6"...
  • Page 19 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) 2 x 4 x 89" (5,1 x 10,2 x 226,1 cm) BEGIN Arrange parts on edge on floor. Measure and mark. Secure with (2) 3" nails at each mark. 89"...
  • Page 20 BACK WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 48" x 72" (121,9 x 182,9 cm) Install all panels with the primed side facing up. Install (2) 48" x 72" panels, as shown. Secure panels with 2" nails spaced 6" apart along edges and 12" apart on inside of panel. BEGIN HERE 3-1/2"...

  • Page 21: Front Wall

    FRONT WALL PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 16-1/2" (5,1 x 10,2 x 41,9 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) 2 x 4 x 89" (5 x 10,2 x 226,1 cm) BEGIN Orient parts on edge on floor. Measure and mark.
  • Page 22 FRONT WALL PARTS REQUIRED: 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) TEMPORARY SUPPORT 2" (5,1 cm) 19-7/8 x 72" (50,5 x 182,9 cm) Install all panels with the primed side facing up. Install (2) 19-7/8" x 72" panels onto wall frame, as shown. Secure panel with 2"...
  • Page 23 RIGHT SIDE WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) 3" (7,6 cm) 2" (5,1 cm) BEGIN Center right side wall. 1" (2,5 cm) overlap is to the bottom. Install OO as a temporary brace. Secure with (2) 3"...

  • Page 24: Back Wall Installation

    BACK WALL INSTALLATION PARTS REQUIRED 2" (5,1 cm) 3" (7,6 cm) 2" (5,1 cm) 1-1/2" (3,8 cm) 3" (7,6 cm) Fig. B BEGIN Secure back wall with (1) 2" screw into side wall bottom plate (Fig. A) and top plate (Fig.
  • Page 25 LEFT SIDE WALL INSTALLATION PARTS REQUIRED: 2" (5,1 cm) BEGIN Install left wall, securing with (1) 2" screw through back wall panel into side wall bottom and top plates (Fig. B, Fig. A). Fig. B 2" (5,1 cm) Screw ENSURE PANEL CORNERS ARE FLUSH. Flush Fig.
  • Page 26 LEFT SIDE WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) 3" (7,6 cm) 1-1/2" (3,8 cm) Nail side wall panels to floor frame with 2" nails spaced 6" apart. Angle nails into floor frame (Fig. C). 3" (7,6 cm) Secure wall bottom plates to floor Nails with 3" nails (Fig. C). 6" (15,2 cm) Nail 2"...
  • Page 27 FRONT WALL INSTALLATION PARTS REQUIRED 2" (5,1 cm) 3" (7,6 cm) 2" (5,1 cm) 3" (7,6 cm) 1-1/2" (3,8 cm) 2" (5,1 cm) Screw Fig. B BEGIN Secure front wall with 2" screws into top and bottom plates (Fig. A, Fig. B). Flush ENSURE PANEL CORNERS ARE FLUSH.
  • Page 28 FRONT WALL HEADER PARTS REQUIRED: 3" (7,6 cm) 2 x 3 x 72" (5,1 x 7,6 x 213,4 cm) ¸ BEGIN Center OY on SZ flush to edge of panel (Fig. A). Fig. A Secure with (5) 3" screws spaced evenly, as shown. Flush Flush to panel edge Front wall panel...
  • Page 29 RAFTERS PARTS REQUIRED: x120 TEMPORARY SUPPORT 2" (5,1 cm) OSB OR WOOD GRAIN 2 x 4 x 21" (5,1 x 10,2 x 53,3 cm) 6 x 24" (15,2 x 61 cm) 2 x 4 x 54-1/16" (5,1 x 10,2 x 137,3 cm) You will build Six assemblies.
  • Page 30 RAFTER INSTALL PARTS REQUIRED: 3" (7,6 cm) Preassembled (1) GUSSET Preassembled ¸ BEGIN Secure rafters to top plate with (2) 3" screws in each rafter end (Fig. A, Fig. B). - Note single-gusset rafters at front & back walls with gusset facing inward. Secure single-gusset rafters to top plate with (1) 3"...
  • Page 31 BACK GABLE UNIT PARTS REQUIRED: 1-1/2" (3,8 cm) 2 x 4 x 21" (5,1 x 10,2 x 53,3 cm) Install all panels with the primed side facing up. BEGIN Place left gable panel on SBA as shown. Secure with 1-1/2" nails as shown. 1-3/4"...
  • Page 32 BACK GABLE UNIT INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 1-1/2" (3,8 cm) Back Gable Unit BE SURE GABLE IS CENTERED ON WALL BEFORE NAILING. BEGIN Measure 3/4" down from top plate and mark at each side, as shown. Set gable unit on top plate. Secure with (1) 1-1/2"...
  • Page 33 FRONT GABLE UNIT PARTS REQUIRED: 1-1/2" (3,8 cm) 2 x 4 x 9" (5,1 x 10,2 x 16,5 cm) Install all panels with the primed side facing up. BEGIN Place left gable panel on parts UU, as shown. Secure with 1-1/2" nails, as shown. 4-1/2"...
  • Page 34 FRONT GABLE UNIT INSTALLATION PARTS REQUIRED: 1-1/2" (3,8 cm) 3" (7,6 cm) Front Gable Unit BE SURE GABLE IS CENTERED ON WALL BEFORE NAILING. BEGIN Measure 3/4" down from top plate and mark at each side as shown. Set gable unit on top plate. Secure with (1) 1-1/2"...
  • Page 35 ROOF PANELS PARTS REQUIRED: 7/16 x 9-3/4 x x " 23-7/8 (1,1 x 24,8 x 60,6 cm) 2" (5,1 cm) 7/16 x 9-3/4 x 96" (1,1 x 24,8 x 243,2 cm) 7/16 x 23-7/8 x 48" 3/4" GAUGE (1,1 x 60,6 x 121,9 cm) BLOCK 7/16 x 48 x 96"...
  • Page 36 ROOF PANELS PARTS REQUIRED: x122 2" (5,1 cm) Install 9-3/4"x 23-7/8" roof panel flush Flush at peak to installed panel and flush at rafter peak 9-3/4" x 23-7/8" Fig. B (Fig. B). Secure with (2) 2" nails into panel corners, as shown. Two Nails Move to the opposite end of panel. Maintain panel flush at peak (Fig.
  • Page 37 ROOF PANELS PARTS REQUIRED: MEASUREMENTS Maintain spacing between the center BETWEEN RAFTERS To outside of To outside of of the rafters. gable panel gable panel 24-3/4" 24" 24" 24" 24-3/4" Secure with (1) 2" nail into each rafter (62,9 cm) (61 cm) (61 cm) (61 cm)
  • Page 38 GABLE FASCIA - FRONT PARTS REQUIRED: 2" (5,1 cm) TEMPORARY 19/32 x 3-1/2 x 58-7/8" (2,5 x 8,9 x 149,5 cm) 19/32 x 2-1/2 x 22-5/8" (2,5 x 6,3 x 57,5 cm) 19/32 x 3-1/2 x 58-7/8" (2,5 x 8,9 x 149,5 cm) Install all trim boards with the primed side facing out.
  • Page 39 EAVE SOFFIT PARTS REQUIRED: 1-1/4" (3,2 cm) 2 x 3 x 49-1/2" (5,1 x 7,6 x 125,7 cm) 2 x 3 x 72" (5,1 x 7,6 x 182,9 cm) BEGIN Place parts OY and EFC flush to bottom of roof overhang and wall panel as shown (Fig. A). Secure with 1-1/4" screws in the pattern shown. 1-1/4"...
  • Page 40 EAVE FASCIA PARTS REQUIRED: 2" (5,1 cm) 2 x 2-1/2 x 28-1/2" (5,1 x 6,3 x 72,4 cm) 19/32 x 2-1/2 x 93" ( 2,5 x 6,3 x 236,2 cm) Install all trim boards with the primed side facing out. ¸...
  • Page 41 DOORS PARTS REQUIRED: 3" (7,6 cm) 69" (175,3 cm) Door Stiffener 1-1/4" (3,2 cm) 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) Left Door Assembled Right Door Assembled BEGIN Arrange parts as shown, on flat surface. Ensure that the 3/8" offset is to top. Look for red (right) and green (left) on hinge board.
  • Page 42 DOORS PARTS REQUIRED: 3" (7,6 cm) TEMPORARY SUPPORT 69" (175,3 cm) Door Stiffener Install OO flush under panels. Secure to floor frame with (2) 3" screws (Fig. A). Fig. A Flush against wall panels TEMPORARY SUPPORT Center doors on the panel seam, as shown (Fig. B). Secure hinge boards to wall innner framing with (10) 3" screws as shown. Make sure screws go into framing.
  • Page 43 DOOR TRIM PARTS REQUIRED: 2" (5,1 cm) 55-7/8" Metal Threshold 3/4" (1,9 cm) x10 Bagged seperately / special coating 19/32 x 2-1/2 x 22-5/8" (2,5 x 6,3 x 57,5 cm) 3/4" (1,9 cm) 19/32 x 2-1/2 x 63" (2,5 x 6,3 x 160 cm) BEGIN Reinforce the door trim using 3/4"...

  • Page 44: Front Side View

    DOOR TRANSOM WINDOWS PARTS REQUIRED: 3/4" (1,9 cm) Transom Window ¸ BEGIN Apply high quality exterior-grade caulk behind frame near edge before installing to seal window. You must caulk completely around window frame and all exposed door panel edges and trim to validate your warranty.
  • Page 45 DOOR STIFFENERS PARTS REQUIRED: 2" (5,1 cm) 69" (175,3 cm) Door Stiffener BEGIN Center OO’s vertically on the left and right doors as shown (Fig. A, Fig. B). Secure with (7) 2" screws through outside trim into OO (Fig. B). Center OO Fig.

  • Page 46: Door Hardware

    DOOR HARDWARE PARTS REQUIRED: 1" (2,5 cm) 5/16" (0,8 cm) Drill Bit BEGIN Place spring bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (Fig A). Mark and pre-drill holes for screws. Install bolt with screws supplied and drill 5/16"...

  • Page 47: Right Door

    DOOR HARDWARE / DECORATIVE HINGES PARTS REQUIRED: 1-1/2" (3,8 cm) 3/8" (10,9 cm) Drill Bit 3/4" (1,9 cm) 1/4" (0,6 cm) Drill Bit BEGIN Measure and mark location of hole on outside of right door as shown (Fig. A). Pre-drill hole with 1/4" drill. Re-drill hole with 3/8 "...
  • Page 48 CORNER TRIM PARTS REQUIRED: 2" (5,1 cm) 3/8 x 1-3/4 x 71-1/2" (1 x 4,4 x 181,6 cm) BEGIN Front and back 71-1/2" corner trim is flush under gable panel (Fig. A) and flush along the face of side wall panel. Secure with 2" finishing nails, spaced evenly. Install 71-1/2" side corner trim is flush under soffit board and flush along edge of front and back corner trim. Secure with 2" finishing nails, spaced evenly. Repeat steps to install trim to all four corners. Fig.
  • Page 49 GABLE VENT PARTS REQUIRED: 1" (2,5 cm) ¸ BEGIN Caulk behind vent flanges. Install vent in front gable. Secure with 1" screws. FINISH Your gable vent is installed.
  • Page 50 WALL VENTS PARTS REQUIRED: 1/2" (1,3 cm) 8 x 16" (20,3 x 35,6 cm) You can place your side wall vent on either side of shed ¸ BEGIN Locate and mark for vents in side walls. Install (1) vent near the floor and (1) vent near the eave. Caulk behind vent flanges. Secure with 1/2" screws. Upper Side Wall Vent 3"– 5" (7,6 –...
  • Page 51 PAINT & CAULK - NOT INCLUDED - • Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim. • Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: •...
  • Page 52 SHINGLES - NOT INCLUDED - • Follow directions provided by manufacturer and these instructions. Familiarize yourself with a 3-Tab Shingle. Notch Notch SHINGLE NAIL PATTERN 1/2 " 1" Sealing Str 1" (1,3 cm) (2,5 cm) (2,5 cm) Half A Rain Slot Full Rain Slot NAILS NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS.
  • Page 53 SHINGLES continued... Beginning at front of shed, install first row of shingles with notch at 1" past roof edge or flush with drip edge. Roof Deck FRONT OF BACK OF SHED SHED 1" (2,5 cm) Flush with starter row. Notch - or - Drip Edge Flush with starter row. Notch Install second row of shingles flush at top of first row's rain slots. Ensure 1" overhang or flush to drip edge at front, stagger each row. FRONT OF BACK OF SHED SHED 1" (2,5 cm) Notch Flush with rain slots.
  • Page 54 SHINGLES continued... Continue installing rows of shingles to the peak. At the peak make sure there is a maximum of 5" or less to the rain slot, as shown below. If shingles overlap at ridge cut to peak with a utility knife. 5"...
  • Page 55 SHINGLES - RIDGE CAP • You will finish off the top of the roof with a ridge cap made from shingles. BEGIN Cut shingles into THREE pieces. Hint: Use cut-off pieces first. 2" 2" (5 cm) (5 cm 2" 2" 2" 2" (5 cm) (5 cm) (5 cm) (5 cm) Score shingle, then snap-off angled cut. Weather Seal Top of slot. 27 to 29 Note: •...
  • Page 56 SHINGLES - RIDGE CAP continued... Continue installing ridge cap to back of roof. Make sure there is 4" between the shingle-color and edge of shingles. 4" (10 cm) Trim cap off flush to shingles When you have 4" minimum of shingle color cut one piece to cap your roof. Cut at top of rain slot.
  • Page 57 16861-F 8' x 10' Order Form CATEGORY PART DESCRIPTION PART SIZE PART ITEM # BUILDING QTY. PART ID Soffit "A"/Nailer LUM SPF 2 X 3 X 72 #2&BTR Q 72000000000 2 X 3 Soffit "B" 2 X 3 X 49 1/2"...

  • Page 58: Claim Procedure

    LIMITED CONDITIONAL WARRANTY* Backyard Storage Solutions, LLC warrants the following: Every product is warranted from defects in workmanship and manufacturing for 1 year. All accessories, hardware and metal components are warranted for 2 years. All Oriented Strand Board (OSB) is warranted for 2 years Siding and Trim is warranted for 15 years.

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