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Backyard Products Yardline 16549 Manual

Backyard Products Yardline 16549 Manual

Stonecroft gable 10' x 12' (305 x 366 cm)
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16549
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1-800-844-9273
or email:
customerservice@backyardproductsllc.com
Our staff is ready to provide assistance
April through October M-F 8:00 AM to 4:30 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST

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  • Page 1 16549 STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-800-844-9273 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance April through October M-F 8:00 AM to 4:30 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST...
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  • Page 3: Before You Begin

    16549 03/31/2015 A Backyard Products Company STONECROFT GABLE 10' x 12' (305 x 366 cm) ACTUAL FLOOR SIZE IS 120 x 144" (304,8 x 365,8 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE IMPO RTA N T! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY. BEFORE YOU BEGIN • BUILDING RESTRICTIONS AND APPROVALS Be sure to check with local building department and homeowners association for specific restrictions and/ or requirements before building...
  • Page 4 TOOLS Required Optional ❑ Phillips ❑ ❑ Tool Belt/ Utility Knife Screwdriver Nail Pouch ❑ Shingle Blades ❑ Drill / Driver ❑ Caulk Gun ❑ 1/8" Drill Bit ❑ Tin Snips ❑ 1/4" Drill Bit (for drip edge) ❑ 5/16" Drill Bit ❑...

  • Page 5: Additional Materials

    ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed does not include any floor or leveling materials. • See the FLOOR LEVELING section on page 8 for recommended methods and suggested materials to properly level your floor, as this will vary depending on your specific site. WOOD FLOOR FRAME MATERIAL REQUIRED: Use only wood treated for ground contact and fasteners approved for use with treated wood.

  • Page 6: Parts List

    PARTS IDENTIFICATION AND SIZES Part identification WOOD SIZE CONVERSION CHART Treated lumber is stamped: letters are stamped on some parts. Nominal Board Size Actual Size 2" x 4"....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1" x 4"....3/4" x 3-1/2" (1,9 x 8,9 cm) 2" x 3"....1-1/2" x 2-1/2" (3,8 x 6,3 cm) Check these locations for 1"...
  • Page 7 WALL PANELS / DOOR PARTS LIST x1 3/8 x 48 x 84" 3/8 x 23-7/8 x 84" (1 x 121,9 x 213,4 cm) LEFT DOOR RIGHT DOOR (1 x 60,6 x 213,4 cm) 3/8 x 35-1/8 x 84" 3/8 x 35-1/8 x 84" 3/8 x 36-3/4 x 84"...
  • Page 8 ROOF PANELS Roof panels are 7/16" (1,1 cm) thick. NOTE: Panel parts are not stamped. 7/16 x 7-11/16 x 24" 7/16 x 7-11/16 x 48" 7/16 x 27-1/4 x 32-5/8" 7/16 x 27-1/4 x 44-5/8" (1,1 x19,5 x 61 cm) (1,1 x 19,5 x 121,9 cm) (1,1 x 69,2 x 82,9 cm) (1,1 x 69,2 x 113,3 cm) 7/16 x 27-1/4 x 48"...
  • Page 9 DORMER WALL PANELS OSB Panel OSB Panel 7/16 x 20-3/16 x 61-1/4" (1,1 x 51,3 x 155,6 cm) 7/16 x 16-3/4 x 72" (1,1 x 42,5 x 182,9 cm) 3/8 x 16-11/16 x 58" 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) (1,1 x 42,4 x 147,3 cm) 7/16 x 20 x 72"...

  • Page 10: Fasteners & Hardware

    FASTENERS & HARDWARE NAIL BOXES (not included) 3" (7,6 cm) BOXES BOXES 2" (5,1 cm) FASTENER/HARDWARE BAG 1" (2,5 cm) x130 1-1/2" (3,8 cm) x380 2" (5,1 cm) x165 3" (7,6 cm) 2" (5,0 cm) (NOT ACTUAL SIZE) 3/8" x5-1/2" (1 cm x 14 cm) x105 1-5/8"...
  • Page 11 FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS • 3" Screws angled into 4x4. • (2) at each point frame •...
  • Page 12 CONCRETE FOUNDATION Your kit contains all materials to construct a wooden floor. If you choose to install your kit on a concrete slab refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. 3-1/2" (8,9 cm) 4" (10,2 cm) Building Size Actual Size 10'x 12' (243,8 x 365,8 cm) 120" x 144" (304,8 x 365,8 cm)

  • Page 13: Parts Required

    FLOOR FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 117" (5,1 x 10,2 x 297,2 cm) Look for TREATED 2 x 4 x 144" (5,1 x 10,2 x 265,8 cm) Stamp BEGIN Orient parts as shown on flat surface. Measure and mark. HINT: Use two 3"...
  • Page 14 LEVEL AND SQUARE FLOOR FRAME Before attaching floor decking, it is important to level and square the floor frame. A level and square floor frame is required to correctly construct your shed. BEGIN See page 7 for the preferred floor leveling method. Use level and check the frame is level before applying floor panels.
  • Page 15 FLOOR PANELS PARTS REQUIRED: 2" (5,1 cm) 5/8 x 48 x 96" (1,6 x 121,9 x 243,8 cm) Ensure your floor frame is square by installing one panel and squaring frame. BEGIN Attach the 48 x 96" panel with the rough side up (painted-grid lines side) with the 48" edge and corner flush to the floor frame (Fig A). Secure panel with two 2" nails in the corners.
  • Page 16 FLOOR PANELS PARTS REQUIRED: x124 5/8 x 23-7/8 x 48" 2" (5,1 cm) (1,6 x 60,6 x 122 cm) 5/8 x 23-7/8 x 96" 5/8 x 48 x 96" 5/8 x 47-7/8 x 48" (1,6 x 60,6 x 243,8 cm) (1,6 x 122 x 243,8 cm) (1,6 x 121,9 x 122 cm) Continue installing panels with rough side up (painted grid lines).
  • Page 17 IMPORTANT! Check the floor frame is level after installing floor panels. Re-level if needed. • The floor should be used as a stable work surface for wall construction. • Organize your assembly procedure during the build process HINT: to avoid over-handling of the walls. BACK WALL GABLE WALL FRONT WALL GABLE WALL...
  • Page 18 MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 5-7/8" (5,1 x 10,2 x 14,9 cm) For an even and flat roof it is very important to assemble your trusses using the following method: You will build a rafter jig using the floor and three PVA parts as shown. ¸...
  • Page 19 MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: 2" (5,1 cm) 1-5/8" (4,1 cm) OSB OR WOOD GRAIN 6 x 24" (15,2 x 61 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) ¸ BEGIN Place two rafters ECN into the jig as shown. Keep ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA.
  • Page 20 MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: 2" (5,1 cm) 1-5/8" (4,1 cm) OSB OR WOOD GRAIN 6 x 24" (15,2 x 61 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) Place two rafters ECN into the jig as shown. Keep ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A).
  • Page 21 DORMER TRUSS ASSEMBLY PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 5-7/8" (5,1 x 10,2 x 14,9 cm) For an even and flat roof it is very important to assemble your trusses using the following method: You will build a rafter jig using the floor and three PVA parts as shown. ¸...
  • Page 22 DORMER TRUSS ASSEMBLY (CENTER 2 GUSSET) PARTS REQUIRED: OSB OR WOOD GRAIN 2" (5,1 cm) 1-5/8" (4,1 cm) 4-13/16 x 24" (12,2 x 61 cm) 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) ¸...
  • Page 23 DORMER TRUSS ASSEMBLY (LEFT 1 GUSSET) PARTS REQUIRED: OSB OR WOOD GRAIN 2" (5,1 cm) 4-13/16 x 24" (12,2 x 61 cm) 1-5/8" (4,1 cm) 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) Place rafters KGA and ECN into the jig as shown.
  • Page 24 DORMER TRUSS ASSEMBLY (RIGHT 1 GUSSET) PARTS REQUIRED: TEMPORARY OSB PANEL 7/16 x 7-11/16 x 24" OSB OR WOOD GRAIN 2" (5,1 cm) (1,1 x19,5 x 61 cm) 4-13/16 x 24" (12,2 x 61 cm) 1-5/8" (4,1 cm) 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2 x 4 x 75-1/4"...
  • Page 25 DOOR HEADER PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 59" (5,1 x 10,2 x 149,9 cm) Filler 3/8 x 3-1/2 x 59" (1 x 8,9 x 149,9 cm) ¸ BEGIN Apply wood glue to both sides of 3-1/2" x 59" Filler. Nail together using 3" nails in a staggered pattern (Fig. A). Fig. A Stagger nail pattern...
  • Page 26 FRONT WALL WINDOW FRAMES PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 21-3/8" (5,1 x 10,2 x 54,3 cm) 2 x 4 x 24-1/2" (5,1 x 10,2 x 62,2 cm) 2 x 4 x 80" (5,1 x 10,2 x 203,2 cm) You will build two window frame assemblies (Fig.A).
  • Page 27 FRONT WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 44" (5,1 x 10,2 x 111,8 cm) 2 x 4 x 48" (5,1 x 10,2 x 122 cm) Header Assembly 2 x 4 x 59" (5,1 x 10,2 x 149,9 cm) 2 x 4 x 80"...
  • Page 28 FRONT WALL FRAME PARTS REQUIRED: 3" (7,6 cm) Window Frame Assembly Place Window Frame Assembies as shown. Measure and mark. Secure with 3" nails. HINT: For easier nailing stand on frame. 131-5/8" (334,3 cm) 108-3/4" (276,2 cm) 35-1/4" (89,5 cm) 12-3/8" (31,4 cm) 3" (7,6 cm) Nails 12-3/8" (31,4 cm) 35-1/4"...
  • Page 29 FRONT WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 8" (5,1 x 10,2 x 20,3 cm) 7/16" (11 mm) Drill Bit 2 x 4 x 14" (5,1 x 10,2 x 35,6 cm) Orient parts as shown. Measure and mark. Secure with 3" nails. HINT: For easier nailing stand on frame.
  • Page 30 FRONT WALL PANELS PARTS REQUIRED: 2" (5,1 cm) BEGIN Place left 36-3/4" x 84" panel onto wall frame flush to top of frame with primed side up as shown. Secure panel with 2" nails 6" apart. Repeat Step 1 to attach the right 36-3/4" panel. For squareness maintain flush along panel edges.
  • Page 31 FRONT WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 35-1/8 x 84" (89,2 x 213,4 cm) x1 LEFT x1 RIGHT Place left 35-1/8" x 84" panel onto wall frame primed side up. Ensure panels maintain flush along edge and are flush to top of installed panels as shown. Secure panel with 2"...
  • Page 32 BACK WALL FRAME PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm) 2 x 4 x 80" (5,1 x 10,2 x 203,2 cm) 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) BEGIN HINT: Orient parts on edge on floor.
  • Page 33 BACK WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 48 x 84" 3/4" GAUGE (121,9 x 213,4 cm) BLOCK Ensure your wall frame is square by installing one panel and squaring frame. Place 48 x 84" panel onto wall frame flush to top of frame with primed side up as shown. Use the gauge block to mark the 3/4" measurement on the wall stud. Secure panel with two 2"...
  • Page 34 BACK WALL PANELS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 48 x 84" (121,9 x 213,4 cm) For squareness maintain flush and 3/4" measurement along panel edges. Place center 48" x 84" panel on frame as shown with primed side facing up. Flush 3/4" (1,9 cm) Nail using 2" nails 6" apart on edges and 12"...
  • Page 35 GABLE END WALLS PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 80" (5 x 10,2 x 203,2 cm) 2 x 4 x 68-1/2" (5,1 x 10,2 x 174 cm) 2 x 4 x 44-1/2" (5,1 x 10,2 x 113 cm) YOU WILL BUILD TWO GABLE END WALLS.
  • Page 36 GABLE END WALLS PARTS REQUIRED: 2" (5,1 cm) 3/4" GAUGE BLOCK 48 x 84" (122 x 213,4 cm) Place 48" x 84" panel with primed side up onto frame flush at top and with a 3/4" gap on right side. Maintain 3/4" measurement along edge. Secure panel to frame using 2" (5,1 cm) nails 6" (15,2 cm) apart along edges. Flush BEGIN HERE For squareness maintain flush and...
  • Page 37 GABLE END WALLS PARTS REQUIRED: 2" (5,1 cm) 23-7/8 x 84" 48 x 84" (60,6 x 213,4 cm) (122 x 213,4 cm) Place 23-7/8" x 84" primed side up and flush with installed 48" x 84" panel edge. Ensure panel is flush at top. Secure using 2" (5,1 cm) nails 6" (15,2 cm) apart on edges. Place 48" x 84"...

  • Page 38: Back Wall Installation

    BACK WALL INSTALLATION PARTS REQUIRED (TEMPORARY): 3" (7,6 cm) 1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm) 3" (7,6 cm) 2" (5,1 cm) BEGIN Stand right sidewall on floor. Center right back wall assembly on the 144" (365,8 cm) floor dimension. Use OO as a temporary brace.
  • Page 39 GABLE END WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 1-1/2" (3,8 cm) 2" (5,1 cm) 3" (7,6 cm) 2" (5,1 cm) 2" (3,8 cm) BEGIN Flush Screw Flush Stand back wall on floor. STEP FIRST Fig. A SCREW It is important to secure the gable end wall 2"...
  • Page 40 FRONT WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm) 2" (5,1 cm) 2" (5,1 cm) 1-1/2" (3,8 cm) BEGIN Stand left sidewall on floor. Center front wall assembly on the 144" (365,8 cm) floor dimension. Panel Flush Use OO as a temporary brace.
  • Page 41 FRONT WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) Nail lower edge of panels to floor frame using 2" nails 6" apart. Angle nail to hit floor frame (Fig. D). Secure front wall bottom plates to floor using 3" nails (Fig. D). 3" (7,6 cm) Nails 6"...
  • Page 42 GABLE END WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) 2" (5,1 cm) 3" (7,6 cm) 1-1/2" (3,8 cm) BEGIN Remove Temporary Supports and stand gable end wall on floor. It is important to secure the gable end wall in the following order: Set second gable wall on floor and secure using one 2"...
  • Page 43 GABLE END WALL INSTALLATION PARTS REQUIRED: Nail lower edge of panels to floor using 2" nails 6" apart. Angle nail to hit floor frame (Fig. C). 2" (5,1 cm) Nails 6" (15,2 cm) Angle nail to hit floor frame. 6" (15,2 cm) Fig. C 3" (7,6 cm) Screw Fig. F Fig. E Nail gable wall panels to front and back wall...
  • Page 44 GABLE PANELS PARTS REQUIRED: 1-1/2" (3,8 cm) 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 2 x 3 x 75-1/4" (5,1 x 7,6 x 191,1 cm) TEMPORARY SUPPORT BEGIN You will build TWO assemblies. Orient RL and ECA on flat as shown. Place LEFT front gable panel as shown and secure using 1-1/2"...
  • Page 45 GABLE LADDERS PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 4-7/8" (5,1 x 10,2 x 12,4 cm) 2 x 3 x 75-1/4" (5,1 x 7,6 x 191,1 cm) BEGIN Orient parts as shown (Fig. A). You will build FOUR assemblies (Fig. B). Arrange, measure and mark locations of four CLA as shown place ECA on top.
  • Page 46 GABLE ASSEMBLIES PARTS REQUIRED: 3" (7,6 cm) 1-5/8" (4,1 cm) 2 x 4 x 5-7/8" x2 Gable Assemblies x2 Ladder Assemblies (5,1 x 10,2 x 14,9 cm) Orient gable and ladder assemblies as shown (Fig. E). You will build TWO complete assemblies. Ensure gable panels are flush at peak of ladder and flush along top edge of ladder assembly.
  • Page 47 GABLE UNITS PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) x2 Gable Units It is important to secure the gable unit in the following order: BEGIN Stand gable unit on gable wall top plate. Measure 1-1/2" down from top plate and mark at each side as shown. Hold secure with one 2" nail on each side as shown. BE SURE GABLE UNIT IS CENTERED ON WALL BEFORE NAILING.
  • Page 48 TRUSSES PARTS REQUIRED: 3" (7,6 cm) Pre-assembled Pre-assembled truss with 2 truss with 1 gussets gusset ¸ BEGIN Rest first truss on top plate, aligned over back wall stud and front wall window crippler at 24-3/8" measurement from inside of gable panel. Ensure rafter notch is tight to side wall (Fig. A, Fig B). Secure rafter to top plate with one 3"...
  • Page 49 DORMER WALL & OVERHANG FRAMES PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 2-7/8" 2 x 4 x 72" (5,1 x 10,2 x 180,7 cm) (5,1 x 10,2 x 7,3 cm) 2 x 4 x 14-5/16" (5,1 x 10,2 x 36,4 cm) 2 x 4 x 71-1/8"...
  • Page 50 DORMER PARTS REQUIRED: 1-1/2" (3,8 cm) 3" (7,6 cm) OSB Panel 7/16 x 20-3/16 x 61-1/4" (1,1 x 51,3 x 155,6 cm) Pre-assembled dormer wall frame ¸ BEGIN 20-3/16" x 61-1/4" dormer inner panel flush to front wall top plate and resting on top plate. Place Ensure dormer panel is flush along bottom of rafter.
  • Page 51 DORMER PARTS REQUIRED: 1-1/2" (3,8 cm) 2" (5,1 cm) OSB Panel 3" (7,6 cm) 20 x 72" (50,8 x 182,9 cm) Pre-assembled dormer Pre-assembled dormer truss with 1 gusset truss with 1 gusset (for LEFT side) (for RIGHT side) 20" x 72" OSB panel against front wall frame and resting on top of door panels. Place Ensure front dormer panel is flush with side panels along edge (Fig E).
  • Page 52 DORMER PARTS REQUIRED: 3" (7,6 cm) Pre-assembled dormer truss with 2 gussets Rest first truss on dormer frame and back wall top plate. Align truss over back wall stud and at 13-1/2" measurement from outside of rafter. Ensure rafter notch is tight to side wall (Fig. D, Fig G). Secure truss to top plate with one 3"...
  • Page 53 DORMER PARTS REQUIRED: 3" (7,6 cm) Pre-assembled overhang frame Place pre-assembled overhang unit between truss ends as shown. Ensure overhang unit is flush with ends. Secure with 3" screws. ● HINT: Use a "C" clamp at each side to hold frame flush and square with trusses during installation. Flush Pre-assembled overhang unit...
  • Page 54 ROOF PANELS PARTS REQUIRED: x234 2" (5,1 cm) 3/4" GAUGE BLOCK 7/16 x 27-1/4 x 48" 7/16 x 32-5/8 x 48" (1,1 x 69,2 x 121,9 cm) (1,1 x 82,9 x 121,9 cm) Roof panels may cause serious injury until securely fastened. BEGIN You must square the roof by attaching one 32-5/8 x 48" panel at this time. You will use the panel's long edge as a lever to bring your roof into square.
  • Page 55 ROOF PANELS PARTS REQUIRED: Nail the roof panel using 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) 6" (15,2 cm) Place the 27-1/4" x 48" roof panel as shown with the rough side up. Use a gauge block to ensure the panel measures 3/4"...
  • Page 56 ROOF PANELS PARTS REQUIRED: 7/16 x 48 x 96" (1,1 x 121,9 x 243,8 cm) Place 48" x 96" upper roof panel with the rough side up and flush with edges of all installed panels. Flush Use a gauge block to ensure the panel measures 3/4"...
  • Page 57 ROOF PANELS PARTS REQUIRED: 7/16 x 27-1/4 x 32-5/8" (1,1 x 69,2 x 82,9 cm) Nail the roof panels using 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) 6" (15,2 cm) Place the 27-1/4" x 32-5/8" roof panels as shown with the rough side up. Panels should be flush along edge of installed panels and outer edge of gable frame.
  • Page 58 ROOF PANELS (Front) PARTS REQUIRED: 7/16 x 44-5/8 x 48" 7/16 x 27-1/4 x 44-5/8" (1,1 x 113,3 x 121,9 cm) (1,1 x 69,2 x 113,3 cm) Roof panels may cause serious injury until securely fastened. BEGIN Place a 44-5/8 x 48" roof panel as shown with the rough side up. Ensure panel is flush with end of rafter (Fig. A) and gable outer frame as shown.
  • Page 59 ROOF PANELS (Front) PARTS REQUIRED: 7/16 x 7-11/16 x 24" 7/16 x 7-11/16 x 48" (1,1 x19,5 x 61 cm) (1,1 x 19,5 x 121,9 cm) Place 7-7/8" x 24" and 7-7/8" x 48" roof panels as shown with the rough side up. Ensure panels are flush with edge of installed panels as shown. Secure with 2"...
  • Page 60 DORMER FELT / FLASHING PARTS REQUIRED: (x 40) 1" GALVANIZED ROOFING NAILS #15 ROOFING FELT (x 3) 4" x 32" Aluminum Flashing Cards Read roofing instructions beginning at Page 91 for roofing felt and shingle installation. Follow insructions below for dormer roofing felt and flashing installation. BEGIN Install roofing felt around dormer prior to flashing. Overlap felt layers by 3". Wrap corners with felt before installing larger pieces. Secure felt with 1" roofing nails as shown. Nail only into dormer OSB panels with framing behind panel.
  • Page 61 DORMER FLASHING / SHINGLES PARTS REQUIRED: (x 40) 1" GALVANIZED ROOFING NAILS (x 30) 5" x 7" Aluminum Flashing Cards Trim, bend and nail a 5" x 7" flashing at the dormer corner (Fig. B). Secure flashing with 1" nails. Lay first row of shingles on top of flashing (Fig. C). Secure shingles with 1" nails. Lay second row of shingles up to side of dormer (Fig. C).
  • Page 62 DORMER OUTER WALL PANELS PARTS REQUIRED: 3/4" (1,9 cm) 2" (5,1 cm) 3/8 x 16-11/16 x 58" 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) (1,1 x 42,4 x 147,3 cm) 7/16 x 16-3/4 x 72" (1,1 x 42,5 x 182,9 cm) ¸...

  • Page 63: Inside View

    DORMER OUTER WALL PANELS PARTS REQUIRED: 3/8 x 16-11/16 x 58" 3/8 x 16-11/16 x 58" 3/4" (1,9 cm) (1,1 x 42,4 x 147,3 cm) (1,1 x 42,4 x 147,3 cm) Working from inside of shed, secure bottom of 16-11/16" x 58" outer side panel with 3/4" screws through side OSB panel.
  • Page 64 DORMER ROOF UNIT PARTS REQUIRED: 1-5/8" (4,1 cm) TEMPORARY SUPPORT 2 x 4 x 52-1/2" (5,1 x 10,2 x 133,3 cm) 2 x 6 x 81" (5,1 x 15,2 x 205,7 cm) 7/16 x 35-7/8 x 67-5/8" (1,1 x 91,1 x 171,8 cm) BEGIN Place KKA on floor or other flat surface.
  • Page 65 DORMER SIDE SOFFIT ASSEMBLIES PARTS REQUIRED: 2" (5,1 cm) 2 x 4 x 52-1/2" (5,1 x 10,2 x 133,3 cm) 19/32 x 3-1/2 x 58-5/8" (1,5 x 8,9 x 148,9 cm) 19/32 x 3-1/2 x 58-5/8" (1,5 x 8,9 x 148,9 cm) YOU WILL BUILD A LEFT AND A RIGHT SOFFIT ASSEMBLY.
  • Page 66 DORMER ROOF PARTS REQUIRED: 2" (5,1 cm) Pre-assembled DORMER ROOF UNIT Roof panels may cause serious injury until securely fastened. Two people are recommended. BEGIN Place DORMER ROOF UNIT on dormer. Ensure KKA 2" x 6" extends past dormer panel by 4-1/8" at both sides (Fig. A) and is tight against front dormer panel. Mark truss locations on DORMER ROOF UNIT and secure with 2" nails 6" apart along panel edges and 12"...
  • Page 67 DORMER ROOF PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) Pre-assembled SOFFIT UNIT (Right) Pre-assembled SOFFIT UNIT (Left) Place SOFFIT UNIT tight against dormer wall and flush with front soffit board KKA. Secure soffit unit with 2" nails (Fig. C). Toe-screw soffits together with 3" screws (Fig. B). Flush Fig. B Flush 3" (7,6 cm) Screw Fig. C...
  • Page 68 DORMER ROOF PARTS REQUIRED: 1-5/8" (4,1 cm) 7/16 x 4-1/2 x 64-1/2" (1,1 x 11,4 x 163,8 cm) Place 4-1/2" x 64-1/2" dormer roof panels on either side of installed dormer roof panels. Hold flush to front and along panel seam. Secure with 1-5/8" screws in a staggered pattern as shown. 4-1/2" x 64-1/2"...
  • Page 69 DORMER FASCIA PARTS REQUIRED: 2" (5,1 cm) 19/32 x 2-1/2 x 64-1/2" (1,5 x 6,3 x 163,8 cm) 19/32 x 2-1/2 x 64-1/2" (1,5 x 6,3 x 163,8 cm) BEGIN Place MHR flush with side and front of roof panel. Secure with 2" finish nails. Repeat Steps 1-2 for MHL.
  • Page 70 DORMER WINDOWS PARTS REQUIRED: 3/4" (1,9 cm) 9" x 27" (22,8 x 68,5 cm) ¸ BEGIN Seal windows with high-quality exterior-grade caulk before installing. Attach windows using (4) 3/4" (1,9 cm) screws as shown. 3/4" Screws per window HINT: Caulk behind frame near edge before installing. You must caulk around windows to validate warranty.
  • Page 71 DORMER TRIM PARTS REQUIRED: 2" (5,1 cm) 19/32 x 3-1/2 x 9" 19/32 x 2-1/2 x 62" (1,5 x 6,3 x 157,5 cm) (1,5 x 8,9 x 22,9 cm) 19/32 x 2-1/2 x 9" (1,5 x 6,3 x 22,9 cm) 19/32 x 2-1/2 x 68-7/8" (1,5 x 6,3 x 174,9 cm) 19/32 x 2-1/2 x 15-1/2"...
  • Page 72 GABLE END SOFFITS PARTS REQUIRED: 2" (5,1 cm) 3/8 x 7-7/8 x 73-5/16" (1 x 20 x 186,2 cm) Ensure soffit boards are flush at seam (Fig. B) and flush at peak (Fig. D). BEGIN Position right 73-5/16" overhang board Primed Side Down flush to front wall (Fig A) and gable panel seam (Fig B). Secure using twelve 2" finish nails. Fig. B Fig. A 8"...
  • Page 73 EAVE SIDE SOFFITS PARTS REQUIRED: 2" (5,1 cm) 3/8 x 5-7/8 x 72-3/4" (1 x 14,9 x 184,8 cm) Ensure soffit boards are flush at rafter ends (Fig. B) and flush at seams. BEGIN Position 72-3/4" soffit boards primed side down flush to gable soffits and rafter ends (Fig A). Toenail at center seam (Fig. C). Secure using eight 2" finish nails, two in each rafter. Fig. A Fig. B Flush...
  • Page 74 GABLE FASCIA PARTS REQUIRED: 2" (5,1 cm) Painted Red 3/8 x 4-3/4 x 75-7/8" (1 x 12,1 x 192,7 cm) Painted Green 3/8 x 4-3/4 x 75-7/8" (1 x 12,1 x 192,7 cm) BEGIN Position fascia with primed side out and flush to peak and roof panels as shown (Fig. A, Fig B). Secure using 2"...
  • Page 75 EAVE SIDE FASCIA PARTS REQUIRED: 2" (5,1 cm) 3/8 x 4-3/4 x 80-5/8" (1 x 12,1 x 204,8 cm) BEGIN Position two 4-3/4" x 80-5/8" fascia boards with primed side out, flush with roof panels and gable fascia as shown (Fig. A). Secure using 2" finish nails into rafter ends. Repeat Step 1 on opposite eave.
  • Page 76 DOORS PARTS REQUIRED: 3" (7,6 cm) x4 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) TEMPORARY SUPPORT 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) 1-1/4" (3,2 cm) x2 HINT: Look for 3/8" SPACER attached to doors. Left Door Right Door BEGIN Orient parts as shown on flat surface.
  • Page 77 DOORS PARTS REQUIRED: 3" (7,6 cm) TEMPORARY SUPPORT 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) Attach temporary support OO as a ledger board flush under wall panels for doors to rest on using 3" screws (Fig. A). Flush against wall panels Fig. A Center doors on panel seam as shown (Fig. B).
  • Page 78 DOORS PARTS REQUIRED: 2" (5,1 cm) 3/4" (1,9 cm) 19/32 x 3 x 23" (1,5 x 7,6 x 58,4 cm) 19/32 x 4 x 64" (1,5 x 10,2 x 162,6 cm) BEGIN Secure door trim from inside using 3/4" screws as shown (Fig. A). Secure two horizontal door rails GI with four 3/4"...
  • Page 79 DOOR WEATHERSTRIP PARTS REQUIRED: 2" (5,1 cm) 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) BEGIN With left door closed, center a weatherstrip OO vertically on the left door in the door opening (Fig. A ). OO will offset the left door 1" OUT past the door trim 1" (Fig. B). Secure OO using five 3"...
  • Page 80 DOOR PARTS REQUIRED: 1" (2,5 cm) 5/16" (0,8 cm) Drill Bit BEGIN Place bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (Fig A) . Mark and pre-drill holes for screws. Install bolt with screws supplied and drill 5/16"...

  • Page 81: Door Hardware

    DOOR HARDWARE PARTS REQUIRED: 1/2" (13 mm) Drill Bit 1/4" (6 mm) Drill Bit 3/4" (1,9 cm) BEGIN Measure and mark location of hole on outside of right door as shown (Fig. A) . Pre-drill hole with 1/4" drill. Re-drill hole with 1/2" drill (Fig. B) . Keep drilled hole square to trim to avoid breaking edge of 1-1/2"...
  • Page 82 CORNER TRIM PARTS REQUIRED: 2" (5,1 cm) 3/8 x 1-3/4 x 82-1/2" (1 x 4,4 x 209,6 cm) 3/8 x 1-3/4 x 81-7/8" (1 x 4,4 x 208 cm) ¸ BEGIN Attach one 81-7/8" trim board flush under soffit panel and against eave wall (Fig. A, B) using one 2"...
  • Page 83 LOFT PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 7/16" (11 mm) Drill Bit 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) ¸ BEGIN Orient parts TP and RL on a flat surface. Spread glue across RL and TP as shown. Hold parts TP and RL flush and aligned.
  • Page 84 LOFT PARTS REQUIRED: 7/16" (11 mm) Drill Bit 3" (7,6 cm) (NOT ACTUAL SIZE) 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 3/8" x5-1/2" (1 cm x 14 cm) Hex Bolt 3/8" (1 cm) Flat Washer 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) 3/8"...
  • Page 85 LOFT PARTS REQUIRED: 2" (5,1 cm) 23-7/8" x 96" (60,6 x 243,8cm) Install loft panel centered over loft joists. Secure with 2" (5,1 cm) nails 8" (20,3 cm) apart. There will be a gap of approximately 8-1/2" on either side. 8 " 2" (5,1 cm) c m ) ( 2 0 , 3...
  • Page 86 SHELF PARTS REQUIRED: 2" (5,1 cm) 2 x 3 x 6-5/8" (5,1 x 7,6 x 16,8 cm) 3/8 x 7-1/2 x 10-1/8" (1 x 19,1 x 25,7 cm) NOTE: Build the shelf and loft on the gable wall farthest from the door location. BEGIN Secure PHA to bracket panels using three 2" (5,1 cm) nails. Assemble 6 shelf supports as shown;...
  • Page 87 SHELF PARTS REQUIRED: 2" (5,1 cm) 7/16 x 7-7/8 x 96" (1,1 x 20 x 243,8 cm) 7/16 x 7-7/8 x 23-7/8" (1,1 x 20 x 60,6 cm) 1 x 4 x 96" (2,5 x 10,2 x 243,8 cm) 1 x 4 x 23-7/8" (2,5 x 10,2 x 60,6 cm) Install shelf panels centered over shelf supports.

  • Page 88: Work Bench

    WORK BENCH PARTS REQUIRED: 2" (5,1 cm) 2 x 3 x 19" (5,1 x 7,6 x 48,3 cm) 3/8 x 14-1/4 x 22-1/4" (1 x 36,2 x 56,5 cm) BEGIN Secure LR to bracket panels using three 2" (5,1 cm) nails. Assemble 6 shelf supports as shown; 5 right-side, 1 left-side.
  • Page 89 WORK BENCH PARTS REQUIRED: 2" (5,1 cm) 7/16 x 20-3/4 x 92-1/2" (1,1 x 52,7 x 235 cm) 7/16 x 20-3/4 x 20-1/2" (1,1 x 52,7 x 52,1 cm) 1 x 4 x 96" (2,5 x 10,2 x 243,8 cm) 1 x 4 x 23-7/8" (2,5 x 10,2 x 60,6 cm) Install work bench panels centered over bench supports.
  • Page 90 SHUTTERS ASSEMBLY PARTS REQUIRED: 1" (2,5 cm) 19/32 x 3 x 8" (1,5 x 7,6 x 20 cm) 19/32 x 2-1/2 x 24-3/8" (1,5 x 6,3 x 61,9 cm) NOTE: You will build four identical shutters (Fig. A). Fig. A BEGIN Position shutter parts KV primed side-down on floor as shown.
  • Page 91 WINDOW PARTS REQUIRED: 1-5/8" (4,1 cm) Window 16-1/4" x 22-1/4" (41,3 x 56,5 cm) BEGIN Mark center of window frame as shown. CENTER Seal window with high-quality exterior- grade caulk before installing (Fig. A). Attach window using four 1-5/8" (4,1 cm) screws as shown.
  • Page 92 WINDOW TRIM & SHUTTERS PARTS REQUIRED: 2" (5 cm) 3/4" (19 mm) 19/32 x 3-1/2 x 21" (1,5 x 8,9 x 53,3 cm) 19/32 x 2-1/2 x 21" (1,5 x 6,3 x 53,3 cm) Pre-assembled shutter Mark Locate one shutter centered on marks as shown. CENTER CENTER Attach one shutter using a 2"...
  • Page 93 PAINT & CAULK - NOT INCLUDED - • Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim. • Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: •...
  • Page 94 SHINGLES - NOT INCLUDED - • Follow directions provided by manufacturer and these instructions. Familiarize yourself with a 3-Tab Shingle. Notch Notch SHINGLE NAIL PATTERN 1/2" 1" Sealing Strip (1,3 cm) 1" (2,5 cm) (2,5 cm) Half A Rain Slot Full Rain Slot NAILS NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS. BEGIN Install first starter row upside down and color up with a 1" overhang at back and bottom of roof panel. Use (4) nails per shingle. Starter row must be straight and level all the way across with lower edge of roof deck.
  • Page 95 SHINGLES continued... Beginning at front of shed, install first row of shingles with notch at 1" past roof edge or flush with drip edge. Roof Deck FRONT OF BACK OF SHED SHED 1" (2,5 cm) Flush with starter row. Notch - or - Drip Edge Flush with starter row.
  • Page 96 SHINGLES continued... Continue installing rows of shingles to the peak. At the peak make sure there is a maximum of 5" or less to the rain slot, as shown below. If shingles overlap at ridge cut to peak with a utility knife. 5"...
  • Page 97 SHINGLES - RIDGE CAP • You will finish off the top of the roof with a ridge cap made from shingles. BEGIN Hint: Use cut-off pieces first. Cut shingles into THREE pieces. 2" 2" (5 cm) (5 cm 2" 2" 2"...
  • Page 98 SHINGLES - RIDGE CAP continued... Continue installing ridge cap to back of roof. Make sure there is 4" between the shingle-color and edge of shingles. 4" (10 cm) Trim cap off flush to shingles When you have 4" minimum of shingle color cut one piece to cap your roof. Cut at top of rain slot.
  • Page 99 WARRANTY B a cky a rd S tor a ge S ol u tion s , LLC w a rr a nt s the following: Limited Conditional Every prod u ct i s w a rr a nted from defect s in workm a n s hip a nd m a n u f a ct u ring for one ye a r. Warranty * All h a rdw a re a nd met a l component s a re w a rr a nted for two ye a r s .

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