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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990
10x10 PERGOLA
PERGOLA
Model # 1505513
The assembly manual must be retained
since it contains important information
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
INS-1505513-A-(10x10) PERGOLA-ENG 3-10-22
Made in China
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Summary of Contents for Backyard Discovery 1505513
- Page 1 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990 10x10 PERGOLA PERGOLA Model # 1505513 The assembly manual must be retained since it contains important information Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your set, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com...
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Page 2: Top View
Basic Setup Dimensions Place the set on level ground, concrete or grass. Backyard Discovery recommends at least 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6'-0"... -
Page 3: Parts Identification
Parts Identification Wood Components (NOT TO SCALE) D3 - SLOTTED JOIST - W4L04586 1 3/8"x5 1/4"x114" (36x134x2896) D4 - JOIST - W4L04587 1 3/8"x5 1/4"x90" (36x134x2286) D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) D6 - JOIST END - W4L04588 (12) 1 3/8"x5 1/4"x15"... - Page 4 Parts Identification Hardware - SCREW SETTER - H100764 - T-30 TORX WRENCH - H100114 (18) - NUT BARREL WH 5/16x7/8 BLK - H100192 - MAGNETIC DRIVER - H101100 - T-30 TORX BIT - H100147 (34) - NUT BARREL WH 5/16x1-1/2 BLK - H100193 (74) - WASHER LOCK EXT 8x19 BLK - H100198 - SCREW PFH 8x1/2 BLK - H100203...
- Page 5 Parts Identification Accessories (NOT TO SCALE) HT - FOOT 142 SQUARE POST - A100029 XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 SQ - "A" REVISION TAG - A100314...
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Page 6: Hardware Parts
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •... - Page 7 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Square Phillips Head 1/8", 3/16", 3/8" & Cordless Drill or 7/16" Drill Bits Electric Drill Phillips Screw Driver 3/8 & 5/16" Nut Drivers Claw Hammer Tape Measure Rubber Mallet - Level 24" Optional...
- Page 8 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
- Page 9 D4 - JOIST - W4L04587 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L04594 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 1 REPEAT PROCESS FOR OPPOSITE SIDE. ***HAND TIGHTEN ONLY AT THIS TIME.*** WASHER LOCK EXT 8x19 BLK BOLT WH 5/16x2-1/2 NUT BARREL WH 5/16x7/8...
- Page 10 PILOT HOLES UP. D10 - JOIST - W4L05827 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L04594 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 2 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER LOCK EXT 8x19 BLK BOLT WH 5/16x2-1/2 NUT BARREL WH 5/16x7/8 WASHER LOCK EXT...
- Page 11 NO HOLES IN TOP EDGE. WP1 - PERGOLA POST - W4L04584 5 1/2"x5 1/2"x89 1/2" (140x140x2273) 90" JOIST - SUPPORT ASSEMBLY D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) STEP 3 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER (12) LOCK EXT 8x19 BLK NUT BARREL WH 5/16x1-1/2...
- Page 12 HOLES IN TOP EDGE. D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) 90" JOIST - SUPPORT ASSEMBLY STEP 4 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER (12) LOCK EXT WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BLK 8x19 BLK NUT BARREL (4 PLCS) (4 PLCS)
- Page 13 D6 - JOIST END - W4L04588 1 3/8"x5 1/4"x15" (36x134x381) STEP 5 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER NUT BARREL WH 5/16x1-1/2 BLK 5/16x7-1/4 LOCK EXT (4 PLCS) 8x19 BLK WASHER LOCK EXT 12x19 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS)
- Page 14 D6 - JOIST END - W4L04588 D7 - JOIST END - W4L04592 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) STEP 6 WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 12x19 BLK (4 PLCS) NUT BARREL NUT BARREL WH 5/16x1-1/2 BLK WH 5/16x1-1/2 (4 PLCS) BOLT WH...
- Page 15 D6 - JOIST END - W4L04588 1 3/8"x5 1/4"x15" (36x134x381) STEP 7 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER 5/16x7-1/4 LOCK EXT 8x19 BLK WASHER LOCK EXT 8x19 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS)
- Page 16 D6 - JOIST END - W4L04588 D7 - JOIST END - W4L04592 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) STEP 8 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER 5/16x7-1/4 LOCK EXT 8x19 BLK BOLT WH 5/16x7-1/4 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS)
- Page 17 D3 - SLOTTED JOIST - W4L04586 1 3/8"x5 1/4"x114" (36x134x2896) STEP 9 ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE-DRILLED HOLES IN BOTTOM JOISTS AND ENDS. LAG SCREW WH 5/16x5-1/2 BLK (14 PLCS) WASHER LOCK EXT 8x19 BLK WASHER (14 PLCS) (14) LOCK EXT...
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Page 18: Right Side View
P1 - LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 10 SCREW PFH 8x2-1/2 BLK (7 PLCS) SCREW PFH 8x2-1/2 BLK LEFT RIGHT 6 1/4" RIGHT SIDE VIEW... -
Page 19: Left Side View
P1 - LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 11 SCREW PFH 8x2-1/2 BLK (7 PLCS) SCREW PFH 8x2-1/2 BLK LEFT RIGHT 7 11/16" LEFT SIDE VIEW... - Page 20 P1 - LONG PURLIN - W4L05476 (10) 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 (10) 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 12 SCREW PFH 8x2-1/2 BLK ASSEMBLE REMAINING P1 AND P2 (70 PLCS) PURLINS ALTERNATING LOCATIONS AS SHOWN IN STEPS 10 AND 11.
- Page 21 HT - FOOT 142 SQUARE POST - A100029 STEP 13 DECIDE WHERE TO PLACE THE PERGOLA; GRASS, CONCRETE OR OTHER MATERIAL. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT 'HT' UNDER EACH POST 'WP1'. NOTE: IF NOT PLACING ON CONCRETE, PROCEED TO STEP 17.
- Page 22 STEP 14 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT 'HT'. 117 7/8" 117 7/8" SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME.
- Page 23 STEP 15 MOVE THE PERGOLA ASIDE. PLACE EACH FOOT 'HT' INSIDE OF THE LINES DRAWN IN STEP 14. USING A 3/16" CONCRETE DRILL BIT, PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD. NEXT, USE THE 1/4"x2" CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
- Page 24 STEP 16 SET THE PERGOLA BACK IN PLACE, SETTING EACH POST 'WP1' INSIDE AN 'HT' FOOT..
- Page 25 STEP 17 ATTACH 'HT' FEET TO EACH 'WP1' POST USING 1-1/2" DECK SCREWS INTO EACH SIDE OF FOOT, AS SHOWN. SCREW PFH (16) 8x1-1/2 BLK SCREW PFH 8x1-1/2 BLK (4 PLCS)
- Page 26 SQ - "A" REVISION TAG - A100314 XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 SCREW PFH STEP 18 8x1/2 BLK SCREW PWH 8x5/8 BLK PLACE I.D. PLACARD ON FRONT OF POST APPROXIMATELY AS SHOWN. PLACE REVISION TAG ON REAR OF POST APPROXIMATELY AS SHOWN.
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