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Backyard Discovery 1505513 Owner's Manual

Backyard Discovery 1505513 Owner's Manual

10x10 pergola outdoor product
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10x10 PERGOLA
OUTDOOR PRODUCT
MODEL: # 1505513
BOOKLET INCLUDES:
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
to register your product or to order replacement parts please visit
Made in China
INS-1505513-A-(10x10) PERGOLA-ENG 1-24-18
For the most up to date assembly manual,
www.backyarddiscovery.com
Save this assembly manual for future reference in the event that
you need to order replacement parts.

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Summary of Contents for Backyard Discovery 1505513

  • Page 1 10x10 PERGOLA OUTDOOR PRODUCT MODEL: # 1505513 BOOKLET INCLUDES: • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information For the most up to date assembly manual, to register your product or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 3 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.backyarddiscovery.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...
  • Page 4 Owner’s Manual Outdoor Product Dear Customer: Please read entire booklet completely before beginning the assembly process. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Recreational Park, or any similar Commercial Application.
  • Page 5 Owner’s Manual Outdoor Product Maintenance Instructions: 1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so tight that you crack the wood) It is particularly important that this procedure be followed at the beginning of each season. 2.
  • Page 6 Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.backyarddiscovery.com...
  • Page 7: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Tape Measure) (Phillips Screw Driver) (Rubber Mallet - Optional) (Drill Attachments: Phillips Head &...
  • Page 8: Top View

    Basic Setup Dimensions Place the set on level ground, concrete or grass. Backyard Discovery recommends at least 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6'-0"...
  • Page 9: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) D3 - SLOTTED JOIST - W4L04586 1 3/8"x5 1/4"x114" (36x134x2896) D4 - JOIST - W4L04587 1 3/8"x5 1/4"x90" (36x134x2286) D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) D6 - JOIST END - W4L04588 (12) 1 3/8"x5 1/4"x15"...
  • Page 10 Parts Identification Hardware (18) VK - NUT BARREL WH 5/16x7/8 BLK - H100192 - T-40 TORX BIT - A100042 (34) VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193 (74) VR - WASHER LOCK EXT 8x19 BLK - H100198 VW - SCREW PFH 8x1/2 BLK - H100203 (17) VT - SCREW PFH 8x1-1/2 BLK - H100200 (52)
  • Page 11: Parts Identification Accessories

    Parts Identification Accessories (NOT TO SCALE) HT - FOOT 142 SQUARE POST - A100029 XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 (1) STAIN MARKER - LT BRN-2UV - A6P00170 SQ - "A" REVISION TAG - A100314...
  • Page 12 D4 - JOIST - W4L04587 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L04594 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 1 REPEAT PROCESS FOR OPPOSITE SIDE. ***HAND TIGHTEN ONLY AT THIS TIME.*** WASHER LOCK EXT 8x19 BLK BOLT WH 5/16x2-1/2 NUT BARREL WH 5/16x7/8...
  • Page 13 PILOT HOLES UP. D10 - JOIST - W4L05827 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L04594 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 2 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER LOCK EXT 8x19 BLK BOLT WH 5/16x2-1/2 NUT BARREL WH 5/16x7/8 WASHER LOCK EXT...
  • Page 14 NO HOLES IN TOP EDGE. WP1 - PERGOLA POST - W4L04584 5 1/2"x5 1/2"x89 1/2" (140x140x2273) 90" JOIST - SUPPORT ASSEMBLY D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) STEP 3 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER (12) LOCK EXT 8x19 BLK NUT BARREL WH 5/16x1-1/2...
  • Page 15 HOLES IN TOP EDGE. D5 - JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) 90" JOIST - SUPPORT ASSEMBLY STEP 4 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER (12) LOCK EXT WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BLK 8x19 BLK NUT BARREL (4 PLCS) (4 PLCS)
  • Page 16 D6 - JOIST END - W4L04588 1 3/8"x5 1/4"x15" (36x134x381) STEP 5 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER NUT BARREL WH 5/16x1-1/2 BLK 5/16x7-1/4 LOCK EXT (4 PLCS) 8x19 BLK WASHER LOCK EXT 12x19 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS)
  • Page 17 D6 - JOIST END - W4L04588 D7 - JOIST END - W4L04592 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) STEP 6 WASHER LOCK EXT 12x19 BLK WASHER LOCK EXT 12x19 BLK (4 PLCS) NUT BARREL NUT BARREL WH 5/16x1-1/2 BLK WH 5/16x1-1/2 (4 PLCS) BOLT WH...
  • Page 18 D6 - JOIST END - W4L04588 1 3/8"x5 1/4"x15" (36x134x381) STEP 7 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER 5/16x7-1/4 LOCK EXT 8x19 BLK WASHER LOCK EXT 8x19 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS)
  • Page 19 D6 - JOIST END - W4L04588 D7 - JOIST END - W4L04592 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) STEP 8 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BOLT WH WASHER 5/16x7-1/4 LOCK EXT 8x19 BLK BOLT WH 5/16x7-1/4 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS)
  • Page 20 D3 - SLOTTED JOIST - W4L04586 1 3/8"x5 1/4"x114" (36x134x2896) STEP 9 ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE-DRILLED HOLES IN BOTTOM JOISTS AND ENDS. LAG SCREW WH 5/16x5-1/2 BLK (14 PLCS) WASHER LOCK EXT 8x19 BLK WASHER (14 PLCS) (14) LOCK EXT...
  • Page 21: Right Side View

    P1 - LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 10 SCREW PFH 8x2-1/2 BLK (7 PLCS) SCREW PFH 8x2-1/2 BLK LEFT RIGHT 6 1/4" RIGHT SIDE VIEW...
  • Page 22: Left Side View

    P1 - LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 11 SCREW PFH 8x2-1/2 BLK (7 PLCS) SCREW PFH 8x2-1/2 BLK LEFT RIGHT 7 11/16" LEFT SIDE VIEW...
  • Page 23 P1 - LONG PURLIN - W4L05476 (10) 1 3/8"x1 3/8"x70 3/4" (36x36x1798) P2 - SHORT PURLIN - W4L05477 (10) 1 3/8"x1 3/8"x38 5/8" (36x36x981) STEP 12 ASSEMBLE REMAINING P1 AND P2 SCREW PFH 8x2-1/2 BLK (70 PLCS) PURLINS ALTERNATING LOCATIONS AS SHOWN IN STEPS 10 AND 11.
  • Page 24 HT - FOOT 142 SQUARE POST - A100029 STEP 13 DECIDE WHERE TO PLACE THE PERGOLA; GRASS, CONCRETE OR OTHER MATERIAL. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT 'HT' UNDER EACH POST 'WP1'. NOTE: IF NOT PLACING ON CONCRETE, PROCEED TO STEP 17.
  • Page 25 STEP 14 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT 'HT'. 117 7/8" 117 7/8" SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME.
  • Page 26 STEP 15 MOVE THE PERGOLA ASIDE. PLACE EACH FOOT 'HT' INSIDE OF THE LINES DRAWN IN STEP 14. USING A 3/16" CONCRETE DRILL BIT, PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD. NEXT, USE THE 1/4"x2" CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
  • Page 27 STEP 16 SET THE PERGOLA BACK IN PLACE, SETTING EACH POST 'WP1' INSIDE AN 'HT' FOOT..
  • Page 28 STEP 17 ATTACH 'HT' FEET TO EACH 'WP1' POST USING 1-1/2" DECK SCREWS INTO EACH SIDE OF FOOT, AS SHOWN. SCREW PFH (16) 8x1-1/2 BLK SCREW PFH 8x1-1/2 BLK (4 PLCS)
  • Page 29 SQ - "A" REVISION TAG - A100314 XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 SCREW PFH STEP 18 8x1/2 BLK SCREW PWH 8x5/8 BLK PLACE I.D. PLACARD ON FRONT OF POST APPROXIMATELY AS SHOWN. PLACE REVISION TAG ON REAR OF POST APPROXIMATELY AS SHOWN.
  • Page 30 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
  • Page 31 NOTES:...
  • Page 32 NOTES:...