Summary of Contents for Backyard Discovery 2304161
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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 PALISADE OUTDOOR BAR MODEL # : 2304161 Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your product, or to order replacement parts Para obtener instrucciones en español, visite...
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OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings or concrete pad to attach your structure − Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
PRE-ASSEMBLY STEP 1 - SORTING WOOD PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: - Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). - If there are multiple boards with the same stamped number, stack those pieces together.
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PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
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STEP 1 - OURDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H 100200 SCREW PFH 8x1 1 /2 BLK POST - W2A04370 (x1) 4 3/4"x4 3/4"x89 1/2" (120x120x2274) POST - W2A04373 (x1) 4 3/4"x4 3/4"x891/2" (120x120x2274) <E> POST - W2A04371 (x1) 4 3/4"x4 3/4"x891/2"...
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STEP 3 - OUTDOOR BAR ASSEMBLY PART NUMBER DESCRIPTION H100379 TNUT-5/16" BLK H100198 WASHER LOCK EXT 8x19 H100195 BOLT WH 5/16x2 3/4 BLK CORBEL - W4L 19999 (x2) 1 7/16"x3 3/8"x15 13/16" (36x86x401) AL01 BEAM - W4L20294 (x1) 1 7/16"x4 7/16"x54" (36x112x1372) - NOTE ORIENTATION OF PILOT HOLES.
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STEP 4 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100363 BOLT WH 5/16x6 BLK H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 P03 ASSEMBLY FROM STEP 1 H100792 LAG SCREW WH 1/4x3 BLK P01 ASSEMBLY FROM STEP 1 ASSEMBLY FROM STEP 2 - NOTE THE ORIENTATION OF PILOT HOLES FOR 792 LAG SCREW ON BOTH POST.
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QTY PART NUMBER DESCRIPTION STEP 5 - OUTDOOR BAR ASSEMBLY H100198 WASHER LOCK EXT 8x19 H100363 BOLT WH 5/16x6 BLK H100379 T-NUT 5/16 BLK WASHER LOCK EXT 6x15 H100405 LAG SCREW WH 1/4x3 BLK H100792 P04 ASSEMBLY FROM STEP 1 ®., ASSEMBLY FROM STEP 3 P02 ASSEMBLY FROM STEP 1...
STEP 8 - TABLE ASSEMBLY QTY PART NUMBER DESCRIPTION H100486 BOLT WH 1/4x5/8 BLK A4M03456 SHELF RAIL A4M03455 BACK TABLE TOP (x1) (x1) 486 (x5) BOLT- 5/8" 3455 (x1) BACK TABLE TOP...
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STEP 9 - TABLE ASSEMBLY QTY PART NUMBER DESCRIPTION H100471 LAG SCREW WH 5/16x1 1 /2 BLK TABLE ASSEMBLY FROM STEP 8 - TO ENSURE TABLE IS INSTALLED CORRECTLY, RAIL SHOULD GO TOWARD FRONT OF BAR. -ALIGN HOLES IN TABLE WITH PILOT HOLES ON BOTH BACK POSTS AS SHOWN BELOW. -ADDITIONAL PEOPLE ARE HELPFUL FOR THIS STEP.
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STEP 10 - TABLE ASSEMBLY QTY PART NUMBER DESCRIPTION LAG SCREW WH 5/16x1 1/2 BLK H100471 A4M02828 TABLE TOP (x1) - ALIGN HOLES WITH PILOT HOLES ON BOTH POSTS. - ADDITIONAL PEOPLE ARE HELPFUL FOR THIS STEP...
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STEP 11 - TABLE ASSEMBLY QTY PART NUMBER DESCRIPTION H100471 LAG SCREW WH 5/16x1 1 /2 BLK A4M03453 FRONT TABLE TOP (x1) - ALIGN HOLES WITH TOP SET OF PILOT HOLES ON POSTS. - ADDITIONAL PEOPLE ARE HELPFUL FOR THIS STEP. 3453 (x1) FRONT TABLE TOP...
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STEP 14C - FRONT WALL ASSEMBLY QTY PART NUMBER DESCRIPTION H100392 SCREW PWH 8x3/4 BLK A4M02942 PANEL SUPPORT STRAP A4M03451 CORRUGATED WALL PANEL- LONG (x3) (x1) - MAY NEED TO LOOSEN TABLE HARDWARE FROM STEP 10 TO GET THE WALL PANELS TO FIT. AFTER PANELS ARE IN AND FASTENED, TIGHTEN TABLE BACK INTO PLACE.
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STEP 17 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100362 SCREW PFH 8x3 BLK AJ02 RAFTER - W4L20538 (x2) 1 7/16"x4"x60" (36x102x1524) AJ04 RAFTER - W4L20539 (x1) 1 7/16"x4"x60" (36x102x1524) - GAP GOES TOWARD BACK. 362 (x6) SCREW-3" PEAK BACK 362 (x6) SCREW-3"...
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STEP 18 - LEFT ROOF ASSEMBLY CRITICAL: - SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. - THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ASSEMBLY. - MEASUREMENTS SHOUD BE WITHIN +/- 1/4" (6mm). - MEASUREMENTS OUTISDE OF TOLERANCE WILL LEAD TO ISSUES ON FUTURE ASSEMBLY STEPS. 69-7/16"...
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STEP 19 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100387 SCREW PFH 8x1 1 /4 BLK PURLIN - W4L20307 (x2) 5/8"x2 3/8"x71 7/8" (16x60x1826) PEAK BACK 387 (x20) SCREW - 1 1/4"...
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STEP 20 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100379 TNUT-5/16" BLK FASCIA - FRONT - W4L20545 (x1) 15/16"x5 1/4"x62 1/2" (24x134x1588) 379 (x2) TNUT-5/16"...
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STEP 21 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100205 BOLT WH 5/16x2 1/4 BLK H100379 TNUT-5/16" BLK H100391 SCREW PFH 8x2 BLK FASCIA - BACK - W4L20543 (x1) 15/16"x5 5/16"x62 1/2" (24x134x1588) G01 ASSEMBLY FROM STEP 20 - INSERT T-NUTS FIRST.
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STEP 22 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100833 SCREW WOODGRIP 10-16x3/4" ---..___, A4M04003 29GA STEEL SHEETING (x4) - WARNING : GLOVES ARE RECOMMENDED WHEN HANDLING STEEL. - REMOVE PROTECTIVE BLUE FILM. - OVERLAP PANELS AS SHOWN. 1.
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STEP 23 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100759 SCREW WOODGRIP 10-16x3/4" A4M03461 ROOF END TRIM A4M03460 ROOF END TRIM (x1) (x1) - WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL. - REMOVE PROTECTIVE BLUE FILM. - PLACE SCREWS INLINE WITH ROOF SHEET SCREWS. - ENSURE THAT 3461 AND 3460 ARE FLUSH WITH ENDS.
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(x1) STEP 24 - LEFT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100759 SCREW WOODGRIP 10-16x3/4" A4M03433 ROOF EDGE TRIM - WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL. REMOVE PROTECTIVE BLUE FILM. PLACE SCREWS INLINE WITH ROOF SHEET RIBS AS SHOWN. PEAK BACK 3433 (x1)
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STEP 26 - RIGHT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100362 SCREW PFH 8x3 BLK AJ02 RAFTER - W4L20538 (x2) 1 7/16"x4"x60" (36x102x1524) AJ04 RAFTER - W4L20539 (x1) 1 7/16"x4"x60" (36x102x1524) - GAP GOES TOWARD BACK. 362 (x6) SCREW-3" BACK PEAK 362 (x6) SCREW-3"...
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STEP 28 - RIGHT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100387 SCREW PFH 8x1 1 /4 BLK PURLIN - W4L20307 (x2) 5/8"x2 3/8"x71 7/8" (16x60x1826)
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STEP 29 - LEFT ROOF ASSEMBLY PART NUMBER DESCRIPTION H100379 TNUT-5/16" BLK FASCIA - FRONT - W4L20545 (x1) 15/16"x5 1/4"x62 1/2" (24x134x1588) G01 (x1) FASCIA- FRONT...
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STEP 32 - RIGHT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100759 SCREW SELF TAPPING 1/4x1 A4M03461 ROOF END TRIM A4M03460 ROOF END TRIM (x1) (x1) - WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL. - REMOVE PROTECTIVE BLUE FILM. - PLACE SCREWS INLINE WITH ROOF SHEET SCREWS. - ENSURE THAT 3461 AND 3460 ARE FLUSH WITH ENDS AS SHOWN.
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STEP 33 - RIGHT ROOF ASSEMBLY QTY PART NUMBER DESCRIPTION H100759 SCREW SELF TAPPING 1/4x3/4 A4M03433 ROOF EDGE TRIM (x1) - WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL. REMOVE PROTECTIVE BLUE FILM. PLACE SCREWS INLINE WITH ROOF SHEET RIBS AS SHOWN. BACK 75 9 (x 5) SCREW SELF...
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STEP 34 - RIDGE CAP ASSEMBLY QTY PART NUMBER DESCRIPTION H100833 SCREW WOODGRIP 10-16x3/4" A6P00398 RIDGE CAP PROTECTOR A4M02946 RIDGE CAP 29GA STIFFENER BOARD - W4L20014 (x2) (x1) (x2) 15/16"x2 3/8"x71 5/8" (24x60x1820) - PLACE J01 IN RIDGE CAP, FASTEN DOWN, THEN ADD RIDGE CAP PROTECTOR TO ENDS. - SET THIS COMPONENT ASIDE FOR LATER USE.
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STEP 38 - OUTDOOR BAR ASSEMBLY RIGHT ROOF ASSEMBLY FROM STEPS 25-33 - ENSURE GAP AT THE PEAK IS TOWARD THE BACK. RAFTER NOTCHES SHOULD LINE UP WITH PILOT HOLES, AND RIDGE BEAM SITS IN SADDLE BRACKET. ADDITIONAL PEOPLE ARE HELPFUL FOR THIS STEP. ALIGN LEFT ROOF ASSEMBLY FROM PREVIOUS STEPS AS SHOWN.
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STEP 40 - OUTDOOR BAR ASSEMBL Vi QTY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 TNUT-5/16" BLK AL02 GABLE SUPPORT - W4L20535 (x2) 4 7/16"x22 13/16" (36x112x580) - INSERT T-NUTS FIRST. - T-NUTS ARE INSERTED INTO AL02 BOARDS. - HAND-TIGHTEN HARDWARE ONLY.
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STEP 41 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 TNUT-5/16" BLK H100415 BOLT WH 5/16x3 3/4 BLK - INSERT T-NUTS FIRST AND INTO THE FOUR AL02 BOARDS INSTALLED IN STEPS 39 AND 40. - HAND-TIGHTEN HARDWARE ONLY.
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STEP 45 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100488 BOLT WH 1 /4x2 BLK H100630 WASHER FLAT 8x19 BLK H100653 NUT LOCK 1/4 BLK - HAND-TIGHTEN HARDWARE ONLY. - AFTER ALL HARDWARE HAS BEEN HAND TIGHTENED, COMPLETELY TIGHTEN HARDWARE FROM STEPS 39-45. 488 (x4) BOLT - 2"...
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STEP 46 - OUTDOOR BAR ASSEMBLY PART NUMBER DESCRIPTION H100194 BOLT WH 5/16x2 1 /2 BLK H100198 WASHER LOCK EXT 8x19 H100479 NUT LOCK 5/16 BLK WASHER FLAT 8x19 BLK H100630 194 (x6) BOLT - 2 1/2" 630 (x6) WASHER - 8x19 HARDWARE GOING INTO THE SADDLE BRACKET WILL NOT HAVE...
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STEP 47 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100 468 BOLT WH 5/ 1 6x1 BLK H100379 TNUT-5/ 1 6" BLK H100194 BOLT WH 5/ 1 6x2 1 / 2 BLK A4M04002 GABLE BRACKET (x1) - INSERT T-NUTS FIRST AND ONLY IN OUTSIDE FOUR HOLES. -194 BOLTS GO IN THE OUTSIDE HOLES, 468 BOLTS GO IN THE INSIDE HOLES.
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STEP 48 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100194 BOLT WH 5/16x2 1 /2 BLK H100379 TNUT-5/16" BLK H100415 BOLT WH 5/16x3 3/4 BLK A4M04002 GABLE BRACKET (x1) - INSERT T-NUTS FIRST AND ONLY IN OUTSIDE FOUR HOLES. - 194 BOLTS GO IN THE OUTSIDE HOLES, 415 BOLTS GO IN THE INSIDE HOLES.
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STEP 49 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100392 SCREW PWH 8x3/4 BLK RIDGE CAP ASSEMBLY FROM STEP 34 DO NOT CLIMB ON ROOF TO INSTALL. RIDGE CAP AS BEEN DESIGNED TO INSTALL FROM A LADDER FROM UNDERNEATH. - FOR PROPER INSTALLATION, USE AN ADULT HELPER TO KEEP DOWNWARD PRESSURE ON THE RIDGE CAP WHILE FASTENING.
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STEP 51 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100120 CONCRETE ANCHOR 1/4"x2" H100630 WASHER FLAT 8x19 BLK - MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PAD AS SHOWN BELOW. - FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER THE DECK. - HARDWARE NOT INCLUDED FOR DECK ATTACHMENT.
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STEP 53 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100471 LAG SCREW WH 5/16x1 1/2 BLK 4066 LONG FOOT REST - A4M04066 4067 SHORT FOOT REST - A4M04067 (x1) (x1) - ALIGN FOOT RESTS WITH PILOT HOLES IN POSTS. 471 (x8) LAG SCREW -11/2"...
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STEP 54 - OUTDOOR BAR ASSEMBLY QTY PART NUMBER DESCRIPTION H100392 SCREW PWH 8x3/4 BLK A4M01187 BOTTLE OPENER (x1) - FASTEN BOTTLE CAP OPENER A4M01187 ON ANY POST AND HEIGHT AS DESIRED. 392 (x2) SCREW-3/4" 1187 (x1) BOTTLE OPENER...
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STEP 55 - OUTDOOR BAR ASSEMBLY (OPTIONAL) PART NUMBER DESCRIPTION H100468 BOLT WH 5/16x1 BLK H100469 NUT BARREL WH 5/16X5/8 BLK H100486 BOLT WH 1/4x5/8 BILK H100653 NUT LOCK 1/4 BLK H101133 WASHER FLAT 7x14 BLK A4M04015 TV BRACKET (x2) - THIS STEP IS OPTIONAL.
PowerPort™ 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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