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Backyard Discovery 12 x 10 BROOKDALE Owner's Manual & Assembly Instructions

Backyard Discovery 12 x 10 BROOKDALE Owner's Manual & Assembly Instructions

Gazebo with electric
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12 x 10 BROOKDALE
MANUFACTURED BY:
Backyard Discovery
GAZEBO WITH ELECTRIC
3305 Airport Drive
Pittsburg, KS 66762
Model # 1806528
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China INS-1806528-A-BROOKDALE-ENG 02-1 -19

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Summary of Contents for Backyard Discovery 12 x 10 BROOKDALE

  • Page 1 12 x 10 BROOKDALE MANUFACTURED BY: Backyard Discovery GAZEBO WITH ELECTRIC 3305 Airport Drive Pittsburg, KS 66762 Model # 1806528 Owner's Manual & Assembly Instructions 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com Please have the following information ready when you make your call: •...
  • Page 4: Limited Warranty

    Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6: Instructions For Proper Maintenance

    About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual (2 NEEDED)
  • Page 10 Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
  • Page 11 Owner's Manual ANGLE BRACE - W2A02608 1 5/16"x6 7/16"x35 3/4" (34x163x908) ANGLE BRACE - W2A02609 1 5/16"x6 7/16"x35 3/4" (34x163x908) BEAM - W4L11744 1 3/8"x5 1/4"x111 1/8" (36x134x2824) BEAM - W4L11745 1 3/8"x5 1/4"x64 5/8" (36x134x1640) BEAM - W4L11737 1 3/8"x5 1/4"x11 1/2" (36x134x292) BEAM - W4L11740 1 3/8"x5 1/4"x102 3/8"...
  • Page 12 Owner's Manual SHEATHING BOARD - W4L11739 1 3/8"x3 3/8"x91 3/4" (36x86x2330) SHEATHING BOARD - W4L11746 1 3/8"x3 3/8"x27 1/4" (36x86x692) CORD COVER - W4L11749 1"x5 1/4"x43 5/8" (24x134x1109) RAFTER - W4L11742 1"x3 3/8"x105 1/8" (24x86x2670) FASCIA - W4L11743 1"x3 3/8"x59 3/8" (24x86x1507) CORD COVER - W4L11750 1"x2 3/8"x7 7/8"...
  • Page 13 Owner's Manual H100765 BOLT WH 5/16x8 BLK (30) H100354 BOLT WH 5/16x6 1/2 BLK (18) H100194 BOLT WH BLK H100193 NUT BARREL WH BLK (x18) 2-1/2 (x46) 5/16x1-1/2 H100205 BOLT WH BLK H100192 NUT BARREL WH BLK (x42) 5/16x2-1/4 (x70) 5/16x7/8 H100407 BOLT WH BLK...
  • Page 14 Owner's Manual H100201 SCREW PFH BLK (x7) 8x2-1/2 H100630 WASHER FLAT BLK (x17) 8x19 H100391 SCREW PFH BLK (x86) H100198 WASHER LOCK EXT BLK (x92) 8x19 H100200 SCREW PFH BLK (x33) 8x1 1/2 H100536 SCREW PWH BLK (x33) 8x1 1/4 H100199 WASHER LOCK EXT BLK (x92)
  • Page 15 Owner's Manual A100241 A100314 BYD ID TAG (SMALL) WITHOUT AGES "A" REVISION TAG (x1) (x1) A4M00619 A4M00961 L BRACKET 66x66x127 - BLK ROOF BRACKET (x4) (x6) A4M00972 A4M00973 BRACKET BRACKET (x4) (x2) A4M00974 A4M00979 BRACKET BRACKET (x4) (x4)
  • Page 16 Owner's Manual A6P00308 A6P00312 6x6 POST FOOT PLASTIC BOX (x4) (x1) A6P00280 A4M00977 PLASTIC OUTLET POST ANCHORING PLATE (x1) (x8) A4M00983 A4M00978 ROOF EDGE TRIM SPLICE POST PLATE (x2) (x8) A6P00265 ELECTRICAL OUTLET KIT - PATENT PENDING...
  • Page 17 Owner's Manual A4M00980 29 GA STEEL SHEETING (x8) A4M00976 6 X 6 HIP/RIDGE CAP 29 GA (x1) A4M00981 6 X 6 HIP/RIDGE CAP 29 GA (x2) A4M00982 ROOF EDGE TRIM (x4)
  • Page 18 Phase 1 POST - W2A02607 6"x6"x92" (152x152x2338) A6P00308 POST - W2A020610 H100200 SCREW PFH BLK 6x6 POST FOOT (x4) 6"x6"x92" (152x152x2338) (x16) 8x1 1/2 COMPLETE THIS STEP TWICE FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3.
  • Page 19 Phase 1 2'-1" [636 mm] BEAM - W4L11745 A4M00619 A4M00972 L BRACKET 66x66x127 - BLK BRACKET 1 3/8"x5 1/4"x64 5/8" (36x134x1640) (x4) (x4) PILOT HOLE DOWN POST - W2A02611 A4M00974 BRACKET 6"x6"x33 1/4" (152x152x845) (x4) H100765 BOLT WH BLK (x24) 5/16x8 H100193 H100471...
  • Page 20 Phase 1 ANGLE BRACE - W2A02609 1 5/16"x6 7/16"x35 3/4" (34x163x908) H100206 LAG SCREW BLK H100205 BOLT WH BLK H100192 NUT BARREL WH BLK 5/16x3 (16) 5/16x2-1/4 (16) 5/16x7/8 H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (24) 8x19 (16) 12x19...
  • Page 21 Phase 1 H100468 BOLT WH BLK (x8) 5/16x1 H100192 NUT BARREL WH BLK H100199 WASHER LOCK EXT BLK BEAM - W4L11740 (x8) 1 3/8"x5 1/4"x102 3/8" (36x134x2600) (x8) 5/16x7/8 12x19 STEP 4...
  • Page 22 Phase 1 BEAM - W4L11744 H100354 BOLT WH BLK 1 3/8"x5 1/4"x111 1/8" (36x134x2824) (x2) (x16) 5/16x6 1/2 BEAM - W4L11737 H100193 NUT BARREL WH BLK H100199 WASHER LOCK EXT BLK A4M00979 BRACKET 1 3/8"x5 1/4"x11 1/2" (36x134x292) (x16) (x4) 5/16x1-1/2 (x16) (x4)
  • Page 23: Top View

    Phase 1 H100205 BOLT WH BLK H100206 LAG SCREW BLK (x16) 5/16x2-1/4 H100192 NUT BARREL WH BLK 5/16x3 (x16) 5/16x7/8 ANGLE BRACE - W2A02608 1 5/16"x6 7/16"x35 3/4" (34x163x908) H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x24) (x16) 8x19 12x19...
  • Page 24 Phase 1 END RAFTER - W2A02606 ANGLE BRACE - W4L11736 A4M00973 END RAFTER - W2A02612 BRACKET (x2) 2 7/8"x5 1/4"x80 5/8" (72x134x2048) 1 3/8"x5 1/4"x30 1/4" (36x134x769) 2 7/8"x5 1/4"x80 5/8" (72x134x2048) H100194 BOLT WH BLK H100206 LAG SCREW BLK H100407 BOLT WH BLK 5/16x2 1/2...
  • Page 25 STEP 8 Phase 1 H100200 SCREW PFH BLK OUTSIDE RAFTER - W4L11741 RAFTER - W4L11738 (10) 8x1 1/2 1 3/8"x3 3/8"x77 3/8" (36x86x1965) 1 3/8"x3 3/8"x77 3/8" (36x86x1965) FASCIA - W4L11743 RAFTER - W4L11742 H100391 SCREW PFH BLK 1"x3 3/8"x59 3/8" (24x86x1507) 1"x3 3/8"x105 1/8"...
  • Page 26 Phase 1 H100379 T-NUT BLK SHEATHING BOARD - W4L11746 H100198 WASHER LOCK EXT BLK (16) 5/16 1 3/8"x3 3/8"x27 1/4" (36x86x692) (16) 8x19 H100459 BOLT WH BLK SHEATHING BOARD - W4L11739 H100391 SCREW PFH BLK (16) 5/16x1 1/4 1 3/8"x3 3/8"x91 3/4" (36x86x2330) (40) COMPLETE THIS STEP TWICE...
  • Page 27 Phase 2 NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. • Due to the roof panels mirroring each other you will start the first roof panel working from left to right and the second roof panel working from right to left as shown.
  • Page 28 Phase 2 H100760 WOOD GRIP SCREW (16) 10x1 1/4 A4M00980 29 GA STEEL SHEETING (x4) SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS. SHEATHING BOARD AFTER MARKING SCREW LOCATIONS, IT IS (x4) HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EASIER INSTALLATION OF THE SCREWS.
  • Page 29 Phase 2 H100760 WOOD GRIP SCREW (48) 10x1 1/4 COMPLETE THIS STEP TWICE SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS.
  • Page 30 Phase 2 H100760 WOOD GRIP SCREW (72) 10x1 1/4 A4M00980 29 GA STEEL SHEETING (x4) SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS. AFTER MARKING SCREW LOCATIONS, IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EASIER INSTALLATION OF THE SCREWS.
  • Page 31 Phase 2 H100760 WOOD GRIP SCREW (16) 10x1 1/4 A4M00980 29 GA STEEL SHEETING (x4) COMPLETE THIS STEP TWICE SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS.
  • Page 32 Phase 2 H100760 WOOD GRIP SCREW (48) 10x1 1/4 SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS. COMPLETE THIS STEP TWICE SCREWS SHOULD HIT THE BOTTOM OF THE RIBS.
  • Page 33 Phase 2 H100760 WOOD GRIP SCREW (72) 10x1 1/4 A4M00980 29 GA STEEL SHEETING (x4) SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN. ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS. COMPLETE THIS STEP TWICE AFTER MARKING SCREW LOCATIONS, IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL 1/8"...
  • Page 34: Side View

    Phase 2 H100759 SCREW TAPPING A4M00982 A4M00983 (16) 1/4x3/4 ROOF EDGE TRIM ROOF EDGE TRIM SPLICE (x4) (x2) COMPLETE THIS STEP TWICE SCREWS GO THROUGH EDGE TRIM AND THEN THE TOP OF THE RIBS. IN THE APPROXIMATE LOCATIONS SHOWN. SIDE VIEW DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8"...
  • Page 35 Phase 2 H100765 BOLT WH BLK (18) 5/16x8 H100391 SCREW PFH BLK H100193 NUT BARREL WH BLK H100199 WASHER LOCK EXT BLK (x4) (x4) (x4) 5/16x1-1/2 12x19 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE.
  • Page 36 Phase 2 H100407 BOLT WH BLK H100192 NUT BARREL WH BLK H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x4) (x4) (x4) (x4) 5/16x1 1/2 5/16x7/8 8x19 12x19...
  • Page 37 Phase 2 H100194 H100205 H100192 BOLT WH BLK BOLT WH BLK NUT BARREL WH BLK (x8) (x8) 5/16x2-1/4 (x16) 2-1/2 5/16x7/8 ANGLE BRACE - W4L11748 1 3/8"x5 1/4"x32 3/8" (36x134x823) H100199 WASHER LOCK EXT BLK H100198 WASHER LOCK EXT BLK (x16) 12x19 (x8)
  • Page 38 Phase 2 H100536 SCREW PWH BLK (x30) 8x1 1/4 A4M00961 ROOF BRACKET (x6) CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH.
  • Page 39 Phase 2 H100759 SCREW TAPPING (12) 1/4x3/4 A4M00976 A4M00981 6 X 6 HIP/RIDGE CAP 29 GA 6 X 6 HIP/RIDGE CAP 29 GA (x1) (x2) SHORT LONG SHORT DUE TO MULTIPLE LAYERS OF METAL ON THE RIDGE CAP, IT IS RECOMMENDED THAT A 1/8"...
  • Page 40 Phase 3 H100201 SCREW PFH BLK (x2) 8x2-1/2 CORD COVER - W4L11749 CORD COVER - W4L11750 1"x5 1/4"x43 5/8" (24x134x1109) 1"x2 3/8"x7 7/8" (24x60x201) H100391 SCREW PFH BLK A6P00265 ELECTRICAL OUTLET KIT - PATENT PENDING (x8) PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE G5 CORD COVER, AS SHOWN.
  • Page 41 Phase 3 A4M00977 A4M00978 H100471 LAG SCREW WH BLK POST ANCHORING PLATE POST PLATE (x8) (x8) (x32) 5/16x1 1/2...
  • Page 42 Phase 3 A100241 A100314 H100200 SCREW PFH BLK BYD ID TAG (SMALL) WITHOUT AGES "A" REVISION TAG (x1) (x1) (x4) 8x1 1/2 FRONT (x1) REAR...
  • Page 43 Phase 3 H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (x16) 1/4x2 (x16) 8x19 MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. PRE-DRILL HOLES FOR CONCRETE ANCHORS USING A 3/16"...

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1806528