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Backyard Discovery 1804524 Owner's Manual & Assembly Instructions
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Backyard Discovery 1804524 Owner's Manual & Assembly Instructions

Backyard Discovery 1804524 Owner's Manual & Assembly Instructions

12x12 sonora gazebo
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12x12 SONORA GAZEBO
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 1804524
Owner's Manual & Assembly Instructions
800-856-4445
Before you begin
average 2 person assembly time
FOR QUICK &
EASY ASSEMBLY
FIND 3D INSTRUCTIONS
10
FOR THIS PRODUCT IN
DOWNLOAD THE FREE APP
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddisovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE
EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Para obtener instrucciones en español, visite www.backyarddiscovery.com
Made in China | INS-1804524-A-SONORA 12x12 GAZEBO-ENG 10-9-18

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Summary of Contents for Backyard Discovery 1804524

  • Page 1 SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Para obtener instrucciones en español, visite www.backyarddiscovery.com Made in China | INS-1804524-A-SONORA 12x12 GAZEBO-ENG 10-9-18...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...

  • Page 4: Limited Warranty

    Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...

  • Page 6: Instructions For Proper Maintenance

    About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 7: Assembly Tips

    Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. 1/8”...
  • Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.

  • Page 9: Tools Required For Installation

    Owner’s Manual Tools Required for Installation (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Phillips Screw Driver) (Rubber Mallet - Optional) (Tape Measure) (Drill Attachments: Phillips (3/16"...
  • Page 10 Basic Setup Dimensions Install unit on level ground. Check carefully for overhead lines and ensure there is at least 6ft (2m) clearance from the roof to any overhead lines. 12'- 3/16" 13'-1 3/16" 6'-0" 12'- 15/16" 12'-0" 6'-0" 12'- 15/16" 12'-0"...
  • Page 11 Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required.
  • Page 12 Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required.
  • Page 13 Parts Identification Hardware (22) - LAG SCREW WH 5/16x3 BLK - H100206 (246) - WASHER FLAT 1/2 BLK - H100755 - BOLT WH 5/16x1 1/2 BLK - H100407 - NUT BARREL WH 5/16x7/8 BLK - H100192 (96) - WASHER SPLIT 1/2 BLK - H100754 - SCREW PFH 8X3 BLK - H100362 (94) - NUT HEX 1/2 BLK - H100753...
  • Page 14 Parts Identification Hardware - T-40 TORX BIT - A100042 - T-40 TORX WRENCH - A100041 (22) - BOLT HEX 1/2x11 BLK - H100751 - BOLT HEX 1/2x9 1/2 BLK - H100756 (58) - BOLT HEX 1/2x4 BLK - H100752 - BOLT HEX 1/2x2-1/2 BLK - H100763 - LAG SCREW HEX 1/2x4 BLK - H100762 (52) - LAG SCREW HEX 1/2x2 BLK - H100758...
  • Page 15 Parts Identification Accessories (NOT TO SCALE) - "A" REVISION TAG - A100314 - BYD ID TAG (SMALL) WITHOUT AGES - A100241 - L.BRACKET 66x66x127 - BLK - A4M00946 - GAZEBO BRACKET - A4M00947 - GAZEBO BRACKET - A4M00948 - STEEL POST ANCHORING PLATE WITH FLANGE - A4M00949 - STEEL POST PLATE - A4M00950 - 7x7 POST FOOT - A6P00296 - GAZEBO BRACKET - A4M00969...
  • Page 16 Parts Identification Accessories (NOT TO SCALE) - 29 GA STEEL SHEETING - A4M00980 .014"x37.01"x77.75" (.34x940x1975) - DRIP EDGE 29 GA - A4M00956 - 6 X 6 HIP/RIDGE CAP 29 GA - A4M00954 - ROOF SPACER - A4M00975 - ROOF BRACKET - A4M00961 - 6 X 6 HIP/RIDGE CAP SPLICE - A4M00955 - DRIP EDGE 29 GA SPLICE - A4M00970...
  • Page 17 PT1 - POST - W2A02715 7"x7"x94 7/16" (178x178x2400) - 7x7 POST FOOT - A6P00296 PT2 - POST - W2A02716 7"x7"x94 7/16" (178x178x2400) STEP 1 TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3. NOTE: SCREW PFH (16) DO THESE STEPS TWICE.
  • Page 18 D1 - BEAM - W4L11976 1 3/8"x5 1/4"x134 1/8" (36x134x3408) D2 - BEAM - W4L11978 1 3/8"x5 1/4"x141 1/8" (36x134x3586) - GAZEBO BRACKET - A4M00969 D3 - BEAM - W4L11977 1 3/8"x5 1/4"x11 1/2" (36x134x292) - L.BRACKET 66x66x127 - BLK - A4M00946 STEP 2 •START ASSEMBLY ON BOLT HEX...
  • Page 19 D4 - BEAM - W4L11979 AB1 - ANGLE BRACE - W4L11988 1 3/8"x5 1/4"x124 3/4" (36x134x3168) 1 3/8"x6 7/16"x40 13/16" (34x163x1036) AB2 - ANGLE BRACE - W4L11989 1 3/8"x6 7/16"x40 13/16" (34x163x1036) - GAZEBO BRACKET - A4M00947 STEP 3 BOLT HEX 1/2x9 1/2 BLK BOLT HEX 1/2x4 BLK...
  • Page 20 PT2 - POST - W2A02716 7"x7"x94 7/16" (178x178x2400) - GAZEBO BRACKET - A4M00947 STEP 4 BOLT HEX 1/2x9 1/2 BLK MAKE SURE YOU'RE BUILDING ON LEVEL GROUND AND YOUR STRUCTURE STARTS OFF BOTH LAG SCREW SQUARE AND LEVEL. NUT HEX 1/2 WASHER HEX 1/2x2 BLK WASHER...
  • Page 21 PT1 - POST - W2A02715 7"x7"x94 7/16" (178x178x2400) - GAZEBO BRACKET - A4M00947 STEP 5 BOLT HEX 1/2x9 1/2 BLK LAG SCREW NUT HEX 1/2 WASHER HEX 1/2x2 BLK WASHER SPLIT 1/2 BLK FLAT 1/2 BLK NUT HEX 1/2 BLK (2 PLCS) WASHER SPLIT 1/2 BLK (2 PLCS)
  • Page 22 D1 - BEAM - W4L11976 1 3/8"x5 1/4"x134 1/8" (36x134x3408) D2 - BEAM - W4L11978 1 3/8"x5 1/4"x141 1/8" (36x134x3586) - GAZEBO BRACKET - A4M00969 D3 - BEAM - W4L11977 1 3/8"x5 1/4"x11 1/2" (36x134x292) - L.BRACKET 66x66x127 - BLK - A4M00946 STEP 6 BOLT HEX 1/2x11 BLK...
  • Page 23 D5 - BEAM - W4L11980 1 3/8"x5 1/4"x105 7/8" (36x134x2740) STEP 7 BOLT HEX 1/2x2-1/2 BLK (8 PLCS) BOLT HEX 1/2x2-1/2 BLK WASHER FLAT 1/2 BLK (16 PLCS) WASHER SPLIT 1/2 BLK WASHER (8 PLCS) WASHER SPLIT 1/2 BLK (16) FLAT 1/2 BLK NUT HEX 1/2 BLK (8 PLCS)
  • Page 24 AB1 - ANGLE BRACE - W4L11988 1 3/8"x6 7/16"x40 13/16" (34x163x1036) STEP 8 NUT HEX 1/2 BLK (12 PLCS) BOLT HEX (12) 1/2x4 BLK WASHER SPLIT 1/2 BLK NUT HEX 1/2 (12 PLCS) (12) WASHER WASHER (24) (12) FLAT 1/2 BLK SPLIT 1/2 BLK BOLT HEX 1/2x4 BLK (12 PLCS)
  • Page 25 AB2 - ANGLE BRACE - W4L11989 1 3/8"x6 7/16"x40 13/16" (34x163x1036) STEP 9 BOLT HEX (12) 1/2x4 BLK BOLT HEX 1/2x4 BLK (12 PLCS) NUT HEX 1/2 (12) WASHER FLAT 1/2 BLK WASHER WASHER (12 PLCS) (12) (24) SPLIT 1/2 BLK FLAT 1/2 BLK WASHER SPLIT 1/2 BLK (12 PLCS)
  • Page 26 PT3 - POST - W2A02718 7"x7"x32 1/2" (178x178x826) - GAZEBO BRACKET - A4M00968 STEP 10 LAG SCREW LAG SCREW HEX 1/2x4 BLK HEX 1/2x2 BLK WASHER (12) FLAT 1/2 BLK NOTE PILOT HOLES WASHER FLAT 1/2 BLK (12 PLCS) LAG SCREW HEX 1/2x2 BLK (4 PLCS) LAG SCREW HEX 1/2x4 BLK (8 PLCS)
  • Page 27 RP1 - END RAFTER - W2A02719 2 13/16"x5 1/4"x80 5/8" (72x134x2048) RP2 - END RAFTER - W2A02720 2 13/16"x5 1/4"x80 5/8" (72x134x2048) STEP 11 WASHER FLAT 1/2 BLK (4 PLCS) LAG SCREW HEX 1/2x2 BLK LAG SCREW HEX 1/2x2 BLK (4 PLCS) WASHER FLAT 1/2 BLK...
  • Page 28 D7 - ANGLE BRACE - W4L11987 1 3/8"x5 1/4"x29 5/8" (36x134x751) STEP 12 BOLT HEX 1/2x4 BLK NUT HEX 1/2 WASHER WASHER SPLIT 1/2 BLK (16) FLAT 1/2 BLK LAG SCREW WASHER WH 5/16x3 BLK LOCK EXT 8x19 BLK BOLT HEX 1/2x4 BLK (8 PLCS) WASHER FLAT 1/2 BLK (8 PLCS)
  • Page 29 H2 - FASCIA - W4L11985 1"x3 3/8"x141" (24x86x3582) NOTE ORIENTATION E1 - OUTSIDE RAFTER - W4L11982 1 3/8"x3 3/8"x76 3/8" (36x86x1948) H1 - RAFTER - W4L11983 1"x3 3/8"x127 1/16" (24x86x3228) E2 - RAFTER - W4L11981 1 3/8"x3 3/8"x76 3/4" (36x86x1948) STEP 13 SQUARE YOUR ROOF PANEL BY MAKING SURE YOU GET THE SAME MEASUREMENT...
  • Page 30 E3 - SHEATHING BOARD - W4L11984 1 3/8"x3 3/8"x141" (36x86x3582) STEP 14 • DO THESE STEPS SCREW PFH TWICE FOR BOTH (48) 8x2 BLK ROOF PANELS SCREW PFH 8X2 BLK (24 PLCS)
  • Page 31 NOTE : USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS STEP 15 (PREPARATION) • The following pages will show only one side of the roof panel being built. You will follow these same steps to build the opposite side.
  • Page 32 - ROOF SPACER - A4M00975 - 29 GA STEEL SHEETING - A4M00980 .014"x37.01"x77.75" (.34x940x1975) STEP 15 • ROOF PANEL MUST BE SQUARE BEFORE YOU START THIS STEP. • WITH A SQUARE ROOF PANEL PLACE BOTH SHEETS ON ROOF PANEL #10-16 X 1 1/4" AND ALIGN THEM AS SHOWN.
  • Page 33 STEP 16 •FOLLOW THIS STEP WITH BOTH ROOF PANELS #10-16 X 1 1/4" WOODGRIP (32) SCREW MAKE SURE THE ROOF PANEL & STEEL SHEETS STAY SQUARE WHILE ASSEMBLING. #10-16 X 1 1/4" WOODGRIP SCREW (16 PLCS) NOTE SCREW PLACEMENT TIP: IT CAN BE HELPFUL TO MARK THE SCREW LOCATIONS USING THE DIMENSIONS SHOWN AND...
  • Page 34 - 29 GA STEEL SHEETING - A4M00980 .014"x37.01"x77.75" (.34x940x1975) STEP 17 NOTE: KEEP SHEETS ALIGNED & SQUARE AS YOU GO #10-16 X 1 1/4" WOODGRIP (88) •FOLLOW THIS STEP WITH BOTH ROOF PANELS SCREW • PLACE SCREWS AS SHOWN #10-16 X 1 1/4" WOODGRIP SCREW (44 PLCS) TIP: IT CAN BE HELPFUL TO MARK...
  • Page 35 - DRIP EDGE 29 GA - A4M00956 - DRIP EDGE 29 GA SPLICE - A4M00970 STEP 18 •FOLLOW THIS STEP WITH BOTH ROOF PANELS 1/4-14 x 3/4" SELF (18) DRILLING SCREW 1/4-14 x 3/4" SELF DRILLING SCREW (9 PLCS) DRIP EDGE 29 GA (2 PLCS) DRIP EDGE 29 GA SPLICE (1 PLCS)
  • Page 36 STEP 19 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANELS AND SLIDE THEM INTO THE TRACKS ON THE GAZEBO. •FOLLOW THIS STEP WITH BOTH ROOF PANELS T T T T W W W W O O O O P P P P E E E E R R R R S S S S O O O O N N N N L L L L I I I I F F F F T T T T TIP: A THIRD PERSON IS HELPFUL TO ATTACH...
  • Page 37 - GAZEBO BRACKET - A4M00948 STEP 20 BOLT HEX 1/2x11 BLK • USING A HELPER, HOLD AND ATTACH ROOF PANELS AS SHOWN. BOLT WH NUT BARREL 5/16x1 1/2 BLK LAG SCREW WH 5/16x7/8 HEX 1/2x2 BLK WASHER (10) FLAT 1/2 BLK WASHER LOCK EXT WASHER...
  • Page 38 - ROOF BRACKET - A4M00961 STEP 21 SCREW PWH ROOF BRACKET (40) 8x1-1/4 BLK (8 PLCS) SCREW PWH 8x1-1/4 BLK (40 PLCS) NOTE BRACKET LOCATIONS. CENTER ON THE RAFTERS ON EACH ROOF PANEL AND ATTACH.
  • Page 39 D6 - ANGLE BRACE - W4L11986 1 3/8"x5 1/4"x31 3/4" (36x134x805) STEP 22 WASHER FLAT 1/2 BLK (16 PLCS) BOLT HEX 1/2x4 BLK WASHER (8 PLCS) (32) FLAT 1/2 BLK BOLT HEX (16) 1/2x4 BLK WASHER (16) SPLIT 1/2 BLK NUT HEX 1/2 (16) WASHER SPLIT 1/2 BLK...
  • Page 40 - 6 X 6 HIP/RIDGE CAP SPLICE - A4M00955 - 6 X 6 HIP/RIDGE CAP 29 GA - A4M00954 STEP 23 #10-16 X 1 1/4" WOODGRIP SCREW (16 PLCS) #10-16 X 1 1/4" WOODGRIP (16) CAUTION SCREW METAL CAN BE VERY SLICK. 22 1/2 DO NOT STAND ON METAL WHEN DAMP.
  • Page 41 - STEEL POST PLATE - A4M00950 - STEEL POST ANCHORING PLATE WITH FLANGE - A4M00949 STEP 24 LAG SCREW (32) HEX 1/2x2 BLK WASHER (32) FLAT 1/2 BLK STEEL POST PLATE (8 PLCS) STEEL POST ANCHORING PLATE WITH FLANGE (8 PLCS) WASHER FLAT 1/2 BLK (32 PLCS) LAG SCREW HEX 1/2x2 BLK...

  • Page 42: Front View

    - "A" REVISION TAG - A100314 - BYD ID TAG (SMALL) WITHOUT AGES - A100241 STEP 25 FRONT VIEW SCREW PFH 8x1-1/2 BLK SCREW PFH 8X1-1/2 BLK (2 PLCS) REAR VIEW BYD ID TAG (SMALL) WITHOUT AGES (1 PLC) SCREW PFH 8X1-1/2 BLK (2 PLCS) "A"...
  • Page 43 NOTE: MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. STEP 26 WASHER (16) FLAT 8x19 BLK CONCRETE ANCHOR 1/4" x (16) 2"...