Flow Rate Detection; Cavitation Protection (With Hydraulic Module Option); Supplementary Electric Resistance Heaters; Frost Protection - Carrier 30RB-170R Installation, Operation And Maintenance Instructions

Air-cooled liquid chillers reversible heat pumps
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8 - WATER CONNECTIONS

8.3 - Flow rate detection

Standard unit
All units are equipped as standard with a factory-set flow switch. 
It cannot be adjusted on site.
The energy transfer fluid pump must be servo-controlled by the 
unit: dedicated terminals are provided for installing the energy
transfer fluid pump servo control (auxiliary operation switch of the 
pump to be wired on site).
Unit with hydraulic module option
The "flow rate detection" functionality is handled by the option via 
the pressure sensors.
8.4 - Cavitation protection (with hydraulic
module option)
To ensure the durability of pumps fitted on the built-in hydraulic 
modules, the control algorithm of units in the range includes
protection against cavitation.
It is therefore necessary to ensure a minimum pressure of 60 kPa
(0.6  bar)  at  the  pump  inlet  both  when  shut  down  and  during 
operation.
A pressure below 60 kPa will prevent unit start-up, or will cause
an alarm and shut-down.
A pressure below 100 kPa will trigger an alert on the user interface.
To obtain an adequate pressure, it is recommended:
- To pressurise the hydraulic circuit between 100 kPa (1 bar) 
and 400 kPa (4 bar) maximum at the pump inlet;
- To clean the hydraulic circuit during water filling or after any 
modifications are made;
- To regularly clean the screen filter.
8.5 - Auxiliary electrical heaters
Specific data 30RQ/30RQP
To compensate for the decrease in the heat pump's output at low
ambient temperatures, which changes significantly as shown in 
the graph below, it is possible to install backup electric heaters on
the unit's water outlet.
These heaters (not supplied) can be controlled via option 156.
Four outputs are available to control the switches (not supplied) 
on the heaters, allowing gradual compensation of the heat pump
output reduction.
These outputs can be configured to obtain two, three or four stages 
(as required), the last stage only being activated in the event of a 
default shut-down of the heat pump (safety).
Example of additional heaters
In the graph, the power of the four heaters equals the capacity of
the heat pump at an outdoor air temperature of 7 °C.
120
100
1
80
1
2
60
2
3
4
40
20
0
-15
-10
-5
Outdoor air (°C)
Operating range for which the heat pump output is less than the building
heat load
Operating range for which the heat pump output is greater than the building
heat load
1
Stage 1
2
Stage 2
3
Stage 3
4 
Stage 4 (safety)
A
Variation of the heat pump output with air temperature
B
Building heat load
C
Equilibrium point between the heat pump output and the building heat load

8.6 - Frost protection

IMPORTANT: Damage caused by frost is not covered by the
warranty.
The plate heat exchanger, the pipes and the hydraulic module
pump(s) can be damaged by frost. The components of the unit 
(heat  exchanger,  pipes,  hydraulic  module)  are  protected  by 
following the recommendations below. Protection of the remainder
of the system is the responsibility of the installer.
The plate heat exchanger and all the components of the hydraulic
circuit can be protected against freezing by draining the entire
machine completely, checking that there are no retention points.
If this is not possible, the plate heat exchanger and all the
components of the water circuit can be protected against freezing:
- Down to -20 °C by heaters and heat trace cables (fitted as 
an option on the exchanger and internal pipe system) supplied 
automatically (for units without the hydraulic module)
- Down to -20 °C by heaters and heat trace cables (fitted as 
an option on the water type heat exchanger and internal pipe
system)  supplied  automatically  and pump on/off activation 
(for units with hydraulic module)
Never power off the heaters for the water type heat exchanger 
and the hydraulic circuit or pump, as they will no longer be
providing frost protection.
To ensure they continue to receive power, the main disconnect
switch for the unit or the customer's circuit and the auxiliary circuit
breaker for the heaters must be left closed (see the wiring diagram 
for the location of these components).
To protect units with a hydraulic module from freezing, water must
be circulated in the water circuit by the pump, which is activated
at regular intervals.
A
1
C
B
0
5
10
15
37

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