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MAIN PLAYGROUND REPLACEMENT PLANS
LEGEND:
DESCRIPTION
EXISTING
PROPOSED
CENTERLINE
EDGE OF A.C. PAVEMENT
ELEVATION
OR
CONCRETE PAVEMENT
A.C. PAVEMENT
PROPERTY LINE
RIGHT-OF-WAY LINE
EASEMENT LINE
CONTOURS (MAJOR)
10
10
CONTOURS (MINOR)
12
12
BENCH MARK
TREE CANOPY
APPROX. SAW CUT LINE
LIMIT OF GRADING LINE
GB
GRADE BREAK LINE
FLOW LINE
FENCE
WATER
W
W
STORM DRAIN
SD
SD
GRADING AND PAVING SPECIFICATIONS:
A.
STANDARD SPECIFICATIONS:
1.
EXCEPT AS MODIFIED OR OTHERWISE SPECIFIED ON THE DRAWINGS OR HEREIN, CONSTRUCTION MATERIALS AND
METHODS SHALL CONFORM WITH THE STANDARD SPECIFICATIONS FOR PUBLIC WORKS CONSTRUCTION (SSPWC),
2018 EDITION, PUBLISHED BY BUILDING NEWS, INC.
B.
GEOTECHNICAL ENGINEER:
1.
A GEOTECHNICAL INVESTIGATION HAS NOT BEEN PERFORMED FOR THIS PROJECT.
C.
LICENSED LAND SURVEYOR:
1.
A LICENSED SURVEYOR SHALL LAY OUT THE WORK, SET GRADE STAKES, CHECK FORMS AND CHECK SURFACE OF
PAVEMENT BASE COURSES.
D.
EARTHWORK QUANTITIES:
1.
CONTRACTOR SHALL PERFORM AN INDEPENDENT EARTHWORK QUANTITY ANALYSIS ON WHICH TO BASE HIS BID.
CONTRACTOR SHALL NOT BE RELIEVED OF LIABILITY UNDER THE CONTRACT FOR ANY LOSS HE MAY SUSTAIN AS A
RESULT OF ANY VARIANCE BETWEEN HIS EARTHWORK ESTIMATES AND THE ACTUAL EARTHWORK QUANTITIES
REQUIRED TO ACCOMPLISH GRADING AS SPECIFIED HEREIN AND AS NECESSARY FOR CONSTRUCTION OF
IMPROVEMENTS TO THE FINISH GRADES OR PAVEMENT SUBGRADES CALLED FOR ON THE DRAWINGS.
E:
DUST CONTROL:
1.
CONTRACTOR SHALL BE RESPONSIBLE FOR CONTROL OF DUST DURING THE ENTIRE CONSTRUCTION PERIOD AND
FOR ANY DAMAGE CAUSED BY DUST RESULTING FROM CONTRACTOR'S OPERATIONS.
2.
EMPLOY LABOR, EQUIPMENT AND METHODS REQUIRED TO PREVENT CONSTRUCTION OPERATIONS FROM
PRODUCING DUST DAMAGING TO PERSONS, PROPERTY, VEGETATION AND ANIMALS OR CAUSING A NUISANCE TO
PERSONS OCCUPYING BUILDINGS IN THE VICINITY OF THE JOB SITE. CONTINUE DUST ABATEMENT MEASURES UNTIL
AUTHORIZED BY THE OWNER'S REPRESENTATIVE TO DISCONTINUE THEM.
3.
DURING TIMES OF EARTH DISTURBANCE OR MOVEMENT, MONITOR THE AMOUNT OF DUST RAISED BY THE ACTIVITY
AND WATER THE AREAS BEING DISTURBED AS NEEDED TO PREVENT DUST FROM LEAVING THE PROJECT SITE.
4.
ENSURE THAT TRUCKS TRANSPORTING MATERIAL FORM THE SITE ARE TARPED BEFORE LEAVING THE SITE WITH
TARPS SUFFICIENTLY SECURE TO REMAIN TARPED TO THE POINT OF DISPOSAL.
5.
COVER STOCKPILED SOIL MATERIALS AS REQUIRED TO PREVENT WIND-BLOWN DUST.
F:
EROSION AND SEDIMENTATION CONTROL:
1.
PROVIDE STORM WATER POLLUTION PREVENTION MATERIALS AND METHODS IN ACCORDANCE WITH THE
CONSTRUCTION BMP ONLINE HANDBOOK, JANUARY 2015 EDITION, AVAILABLE ONLINE FROM THE CALIFORNIA
STORMWATER QUALITY ASSOCIATION.
2.
CONTRACTOR SHALL BE RESPONSIBLE FOR CONTROL OF EROSION AND SEDIMENT TRANSPORT DURING THE ENTIRE
CONSTRUCTION PERIOD AND FOR ANY DAMAGE CAUSED BY EROSION OR SEDIMENT TRANSPORT RESULTING FROM
CONTRACTOR'S OPERATIONS.
G:
CLEARING AND GRUBBING:
1.
PRIOR TO COMMENCING GRADING OR TRENCHING OPERATIONS, CLEAR THE EXISTING GROUND SURFACE OF AREAS
TO BE GRADED OR TRENCHED OF ALL VEGETATION (EXCEPT TREES INDICATED ON THE DRAWINGS TO REMAIN),
WHETHER LIVING OR DEAD, INCLUDING ROOTS AND ROOT STRUCTURES, AS WELL AS ALL TRASH AND DEBRIS, UNDER
THE OBSERVATION OF THE GEOTECHNICAL ENGINEER.
2.
PRIOR TO COMMENCING GRADING OR TRENCHING OPERATIONS, EXCAVATE AND REMOVE FROM AREAS TO BE
GRADED OR TRENCHED ALL EXISTING UNDOCUMENTED OR NON-COMPLYING FILL AND SOIL CONTAINING DEBRIS,
ORGANICS, PAVEMENT AND OTHER UNSUITABLE MATERIAL, AS DETERMINED BY THE GEOTECHNICAL ENGINEER.
3.
IF, DURING THE REMOVAL AND SCARIFICATION PROCESS, EXCESSIVE ROOT STRUCTURES ARE ENCOUNTERED,
THESE AREAS SHALL BE DEEP RIPPED IN TWO DIRECTIONS TO THE DEPTH OF THE ROOT STRUCTURE AFTER WHICH
THE DISTURBED SOILS AND THE ROOTS SHALL BE COMPLETELY REMOVED AND THE RESULTING CAVITIES SHALL BE
SCARIFIED AND PROCESSED TO RECEIVE FILL IN ACCORDANCE WITH RECOMMENDATIONS OF THE GEOTECHNICAL
ENGINEER.
H:
GRADING:
1.
GRADING WORK INCLUDES, BUT IS NOT NECESSARILY LIMITED TO, THE FOLLOWING:
·
ALL EXCAVATION TO THE GRADES SHOWN ON OR INDICATED BY THE DRAWINGS AND AS SPECIFIED HEREIN.
·
ALL EARTH FILL TO THE GRADES SHOWN ON OR INDICATED BY THE DRAWINGS AND AS SPECIFIED HEREIN.
·
ALL IMPORT AND EXPORT OF EARTH MATERIAL AS REQUIRED TO ACCOMPLISH THE FINISH GRADES AND
PAVEMENT SUBGRADES SHOWN ON OR INDICATED BY THE DRAWINGS AND AS SPECIFIED HEREIN.
·
ALL CONDITIONING, PLACEMENT, COMPACTION AND RECOMPACTION OF EARTHWORK.
2.
ON-SITE SOILS FREE OF OVERSIZE ROCKS AND IRREDUCIBLE MATERIAL (OVER 3 INCHES IN LARGEST DIMENSION),
TRASH AND DEBRIS, ORGANICS AND DELETERIOUS MATERIALS MAY BE USED AS FILL, SUBJECT TO PRIOR REVIEW
AND APPROVAL BY THE GEOTECHNICAL ENGINEER. IF IMPORTED SOIL IS NECESSARY, THE MATERIAL SHALL BE
GRANULAR AND NON-EXPANSIVE, EQUAL OR SUPERIOR IN QUALITY TO THE ON-SITE SOILS, AS DETERMINED BY THE
GEOTECHNICAL ENGINEER PRIOR TO IMPORTATION OF THE FILL MATERIAL TO THE SITE.
3.
BEFORE PLACING ANY FILL MATERIAL, REQUEST REVIEW OF THE EXPOSED IN-PLACE SOILS BY, AND PREPARE THESE
SOILS TO RECEIVE FILL AS RECOMMENDED BY, THE GEOTECHNICAL ENGINEER, INCLUDING:
·
CORRECTING ANY SOFT, OVERWET OR PUMPING AREAS, AS RECOMMENDED
·
OVEREXCAVATING OR SCARIFYING, MOISTURE CONDITIONING, AND RECOMPACTING AS RECOMMENDED AND
AT LEAST THE UPPER 9 INCHES TO AT LEAST 90% OF MAXIMUM DENSITY.
4.
PLACE FILL MATERIAL IN LAYERS THAT CAN BE COMPACTED WITH THE EQUIPMENT BEING USED AND AS REQUIRED
BY THE GEOTECHNICAL ENGINEER BUT NOT MORE THAN 6 INCHES IN LOOSE THICKNESS. AFTER EACH LAYER HAS
CAMARILLO HEIGHTS ELEMENTARY SCHOOL
35 CATALINA DRIVE, CAMARILLO, CA 93010
SHEET NO. GENERAL DESCRIPTION
1
2
BEEN CONDITIONED AND PLACED, COMPACT THE MATERIAL TO THE FOLLOWING DENSITIES:
·
STRUCTURAL FILL NOT OTHERWISE SPECIFIED: MINIMUM 90% OF MAXIMUM DENSITY
·
UPPER 12" OF AREAS TO RECEIVE LANDSCAPING BUT NO OTHER SURFACE IMPROVEMENTS: 85% OF MAXIMUM
DENSITY
·
BASE COURSE AND UPPER 9" OF SUBGRADE SOIL BENEATH BASE COURSE IN PAVEMENT AND WALKWAY AREAS:
MINIMUM 95% OF MAXIMUM DENSITY
I:
ASPHALT CONCRETE PAVING:
1.
AGGREGATE BASE MATERIAL SHALL BE CRUSHED AGGREGATE BASE CONFORMING TO SECTION 200-2.4 OF THE
STANDARD SPECIFICATIONS (SSPWC).
2.
ASPHALT CONCRETE SHALL BE THE PRODUCT OF MIXING MINERAL AGGREGATE AND A MAXIMUM OF 15 PERCENT
RECLAIMED ASPHALT PAVEMENT (RAP) WITH PAVING ASPHALT, IN CONFORMANCE WITH SECTION 203-6 OF THE
STANDARD SPECIFICATIONS (SSPWC).
3.
PAVING ASPHALT SHALL BE PERFORMANCE GRADE PG 64-10, IN CONFORMANCE WITH SECTION 203-1 OF THE
STANDARD SPECIFICATIONS (SSPWC).
4.
ASPHALT CONCRETE DESIGNATED BY CLASS AND GRADE FOR VARIOUS APPLICATIONS SHALL BE AS FOLLOWS:
·
FINISH COURSE, TRAFFIC:
C2- PG 64-10-RAP
·
BASE COURSE, TRAFFIC:
B-PG 64-10-RAP
(IF MORE THAN ONE LAYER)
·
OVERLAY, TRAFFIC:
C2-PG 64-10-RAP
5.
PAINT BINDER FOR TACK COAT SHALL BE SS-1H EMULSIFIED ASPHALT CONFORMING TO SECTION 203-3 OF THE
STANDARD SPECIFICATIONS (SSPWC).
APPLY A PAINT BINDER OF ASPHALTIC EMULSION AT THE RATE OF 0.15
GALLONS PER SQUARE YARD OF SURFACE TO EXISTING VERTICAL SURFACES AGAINST WHICH PAVING WILL BE
PLACED AND BETWEEN PAVEMENT COURSES CONSTRUCTED MORE THAN 24 HOURS APART.
6.
MATERIALS FOR SEALCOAT SHALL CONFORM TO SECTION 203-9 OF THE STANDARD SPECIFICATIONS (SSPWC).
GUARDTOP IS ACCEPTED BY SCHOOL DISTRICT FOR USE IN SEALCOAT APPLICATIONS.
7.
BEFORE ORDERING DELIVERY OF A.C. PAVEMENT, CONFIRM BY SURVEY THAT THE FINISH SURFACE OF THE BASE
COURSE FOR PAVEMENTS AND FOR PAVEMENT-RELATED STRUCTURES SHALL NOT VARY MORE THAN ½ INCH (0.04
FOOT) FROM THE DESIGN ELEVATION, SLOPE AND CROSS-SECTION, ESTABLISHED WITH DUE ALLOWANCE FOR
THICKNESS OF SURFACING. VARIATIONS WITHIN THE SPECIFIED TOLERANCE SHALL BE COMPENSATING SUCH THAT
THE AVERAGE ELEVATION, SLOPE, AND CROSS-SECTION CONFORM TO THOSE SPECIFIED PER PLAN.
8.
AFTER CONSTRUCTION OF A.C. PAVEMENT AND APPURTENANT CONCRETE FEATURES BUT BEFORE SEAL COATING
AND PAINTING STRIPING AND MARKINGS, CONDUCT A FLOOD TEST TO REVIEW SURFACE DRAINAGE, AS FOLLOWS:
·
SUPPLY AND DISCHARGE WATER IN SUFFICIENT QUANTITY TO COMPLETELY WET AND COVER ALL A.C.
PAVEMENT AND CONCRETE GUTTER AREAS AND ALLOW TO DRAIN/DRY FOR ONE HOUR AT 70º F OR WARMER.
MARK THE OUTLINE LIMITS OF RESIDUAL STANDING WATER DEEP ENOUGH TO COVER A 5 CENT PIECE, OR
DEEPER.
·
REMOVE AND REPLACE A.C. PAVEMENT AND CONCRETE GUTTER IMPROVEMENTS AT NO ADDITIONAL COST TO
THE OWNER, AS NECESSARY TO PROVIDE POSITIVE SURFACE DRAINAGE AND TO PREVENT PONDING OF
WATER ON PAVEMENT SURFACES AND IN GUTTERS. SUBSTITUTION OF ASPHALT CONCRETE SKIN PATCH IN
LIEU OF REMOVAL AND REPLACEMENT OF PAVEMENT SHALL BE AT SOLE DISCRETION OF THE OWNER.
·
CONDUCT ADDITIONAL FLOOD TESTING TO CONFIRM SUCCESS OF CORRECTIVE MEASURES.
9.
NOT SOONER THAN 10 DAYS AFTER COMPLETION OF PAVING, CONSTRUCT SEALCOAT AT THE RATE OF 0.45 GALLONS
PER SQUARE YARD OF SURFACE ON ALL NEW AND EXISTING PAVEMENT WITHIN WORK SITE IN ACCORDANCE WITH
SECTION 302-8 OF THE STANDARD SPECIFICATIONS (SSPWC). A TACK COAT CONFORMING TO SECTION 302-8.2.1
SHALL BE APPLIED TO EXISTING PAVEMENT SURFACES IN ADVANCE OF SEALCOAT.
K:
SUBMITTALS:
PROVIDE SUBMITTALS DEMONSTRATING CONFORMANCE OF MATERIALS PROPOSED FOR USE IN THE PROJECT WITH
REQUIREMENTS SPECIFIED HEREIN OR ON THE PLAN, AS FOLLOWS:
·
AGGREGATE BASE
·
ASPHALT CONCRETE
·
CONCRETE
L:
CONCRETE:
1.
BASE MATERIAL
·
AGGREGATE BASE MATERIAL SHALL BE CRUSHED AGGREGATE BASE CONFORMING TO SECTION 200-2.2 OF THE
STANDARD SPECIFICATIONS (SSPWC).
2.
FORM MATERIALS
·
GENERAL: SHALL CONFORM TO CALIFORNIA BUILDING CODE, SECTION 1906, FORMWORK, EMBEDDED PIPES
AND CONSTRUCTION JOINTS.
·
PLYWOOD FORMS:
DOUGLAS FIR SPECIES; SOLID-ONE-SIDE, SOUND UNDAMAGED SHEETS.
UNLESS
OTHERWISE CALLED FOR ON PLANS, SURFACE OF FORM SIDE AGAINST CONCRETE SHALL PROVIDE A MEDIUM
DENSITY TEXTURE.
·
LUMBER: DOUGLAS FIR SPECIES; CONSTRUCTION GRADE WITH GRADE STAMP CLEARLY VISIBLE.
·
STEEL FORMS: MINIMUM 16 GAGE THICK, STIFFENED TO SUPPORT WEIGHT OF CONCRETE WITH MINIMUM
DEFLECTION.
·
FORM TIES: REMOVABLE METAL OF ADJUSTABLE LENGTH, CONE ENDS.
3.
REINFORCING STEEL
·
ALL REINFORCING SHALL BE FABRICATED FROM STEEL MANUFACTURED IN THE UNITED STATES.
SHEET INDEX
G-1 TITLE SHEET
C-1 SITE IMPROVEMENT PLAN
·
REINFORCING STEEL SHALL BE DEFORMED BILLET-STEEL FOR CONCRETE REINFORCEMENT CONFORMING TO
ASTM A-615, GRADE 60 FOR BAR SIZES NO. 4 AND LARGER, GRADE 40 FOR BAR SIZE NO. 3, GRADE 60
ACCEPTABLE FOR ALL SIZES.
·
WELDED BARS SHALL CONFORM TO THE MOST RECENT ISSUE OF ASTM STANDARD A-706, GRADE 60 FOR ALL
BAR SIZES.
4.
CONCRETE MATERIALS
·
CEMENT: SHALL BE TYPE II, LOW ALKALI (NO HIGHER THAN 0.4%), CONFORMING TO ASTM C-150.
·
AGGREGATES (COARSE AND FINE): ALL AGGREGATE USED IN CONCRETE SHALL CONFORM TO ASTM C-33.
AGGREGATE SHALL BE UNIFORMLY GRADED, WITH THE MAXIMUM AGGREGATE SIZE BEING ¾" TO 1", AND THE
RATIO OF COARSE AGGREGATE TO FINE AGGREGATE BEING APPROXIMATELY 60% TO 40% (BY WEIGHT),
RESPECTIVELY.
·
COARSE AND FINE AGGREGATE (SAND) ARE TO COME FROM A SOURCE PROVEN TO HAVE NON-REACTIVE
CHARACTERISTICS. COARSE AGGREGATE WHICH IS HEAVY MEDIA PROCESSED (SATICOY, SISQUOC), SANTA
MARGARITA ROCK, OR SAN GABRIEL ROCK WILL BE CONSIDERED AS MEETING THE CRITERIA OF
NON-REACTIVITY.
MOORPARK SAND (QUALITY, BEST, BLUE STAR) WILL BE CONSIDERED AS MEETING THE
REQUIREMENTS OF NON-REACTIVITY.
OTHER AGGREGATES MEETING OR EXCEEDING THE AGGREGATE
REACTIVITY CHARACTERISTICS OF THE AGGREGATES LISTED ABOVE ARE ACCEPTABLE UPON SUBMITTAL OF
ADEQUATE DOCUMENTATION (ASTM C-289 AND ASTM C-277 TEST RESULTS THAT ARE NOT MORE THAN 2 YEARS
OLD).
·
WATER: SHALL BE CLEAN, SUITABLE FOR HUMAN CONSUMPTION, AND NOT DETRIMENTAL TO CONCRETE.
5.
CURING COMPOUND
·
SHALL BE WATER-BASE LIQUID MEMBRANE-FORMING COMPOUND CONFORMING TO ASTM C309, 1100-CLEAR
SERIES MANUFACTURED BY W.R. MEADOWS, INC., OR EQUIVALENT, FOR USE ON EXTERIOR FLATWORK ONLY.
·
LIQUID MEMBRANE-FORMING COMPOUND SHALL BE APPLIED AT THE RATE OF 1 GALLON PER 200 SQUARE FEET,
IN 2 COATS, THE SECOND COAT APPLIED AT RIGHT ANGLES TO THE FIRST.
6.
BONDING AGENT
·
SHALL BE POLYVINYL ACETATE HIBOND MANUFACTURED BY LAMBERT CORPORATION, ORLANDO, FL, LOCK
BOND NO. 906 MANUFACTURED BY MACKLANBURG-DUNCAN CO., CITY OF INDUSTRY, CA, OR EQUIVALENT.
7.
CONCRETE MIX
·
MIX AND DELIVER CONCRETE IN ACCORDANCE WITH CALIFORNIA BUILDING CODE, SECTION 1905A.
·
HAVE MIX DESIGNED AND CERTIFIED BY A REGISTERED CIVIL ENGINEER, LICENSED IN CALIFORNIA.
·
SELECT PROPORTIONS FOR CONCRETE IN ACCORDANCE WITH THE APPROVED DESIGN MIX.
·
PROVIDE CONCRETE CONFORMING TO THE FOLLOWING CRITERIA:
MAX.
STRENGTH
MIN. CEMENT
WAT/CEM
ELEMENT
MAX SLUMP
ADMIXURES
AGG. SIZE
MIN. 28-DAY
CONTENT
RATIO
CURBS, GUTTERS,
5.5
RAMPS, WALKS &
3,000 PSI
3/4-INCH
4 INCHES
0.59
SEE BELOW
SACK/C.Y.
FLATWORK
DRAINAGE & STAIR
6.5
4,000 PSI
1-INCH
4 INCHES
0.50
SEE BELOW
STRUCTURES;
SACK/C.Y.
PAVEMENT
·
INCLUDE THE FOLLOWING ADMIXTURES:
-2% MAX. AIR ENTRAINMENT
-15% FLY ASH, CLASS N OR F ONLY
-WATER REDUCING ADMIXTURE: GRACE WRDA 64, OR EQUAL
·
THE USE OF A PEA GRAVEL MIX (ROUNDED 3/8" AGGREGATE) CONCRETE MIX IS EXPRESSLY PROHIBITED.
8.
EXPANSION JOINT
·
FILLER MATERIAL SHALL BE PREFORMED BITUMINOUS TYPE CONFORMING TO ASTM STANDARD D-1751.
·
DOWEL TUBING SHALL BE PLASTIC SPEED DOWEL SUPPLIED WITH SACRIFICIAL PLATE FOR ATTACHING TO
FORM, AS SUPPLIED BY AZTEC CONCRETE ACCESSORIES, OR APPROVED EQUIVALENT.
9.
REMOVABLE JOINT CAP
·
HIGH IMPACT POLYSTYRENE, DEPTH EQUAL TO WIDTH OF EXPANSION JOINT FILLER, SUPPLIED IN 10-FOOT
LENGTHS, AS MANUFACTURED BY CONCRETE TIE, OR EQUIVALENT.
·
WHERE POLYURETHANE SEALANT PRIMERS ARE USED, A BONDBREAKER TAPE SHALL BE APPLIED PRIOR TO
CAULKING.
10. JOINT SEALANT
·
FOR
CRACK-CONTROL
AND
EXPANSION
JOINTS
SHALL
BE
CHEMICAL-CURE,
TWO-COMPONENT,
POLYURETHANE-BASE, NON-SAG ELASTOMERIC SIKAFLEX-2CNS MANUFACTURED BY SIKA CORPORATION,
LYNDHURST, NJ, OR APPROVED EQUIVALENT. COLOR: LIMESTONE GREY.
11. EPOXY, FLATWORK DOWELS
·
EPOXY USED FOR GROUTING REBAR DOWELS TO MAINTAIN JOINT INTEGRITY BETWEEN SITE FLATWORK
COMPONENTS (CURBS, GUTTERS, WALKWAYS, RAMPS) SHALL BE SIMPSON SET-XP ADHESIVE, ICC NO.
ESR-2508, OR EQUIVALENT. PULL TESTS ARE NOT REQUIRED.
SITE
VICINITY MAP
NOT TO SCALE
USE OF PLANS
THIS DRAWING IS PROVIDED IN AN ELECTRONIC FORMAT (ON COMPUTER DISK) AS A COURTESY IF REQUESTED BY THE USER.
THE DELIVERY OF THE ELECTRONIC FILE DOES NOT CONSTITUTE THE DELIVERY OF OUR PROFESSIONAL WORK PRODUCT.
THE SIGNED HARD COPY PREPARED FOR THE PROJECT CONSTITUTES OUR PROFESSIONAL WORK PRODUCT AND THE HARD
COPY MUST BE REFERRED TO FOR THE CORRECT DESIGN INFORMATION. THESE PLANS HAVE BEEN PREPARED SOLELY FOR
USE FOR THE PROJECT SCOPE AND SITE SPECIFICALLY IDENTIFIED HEREON AT THE TIME THESE PLANS ARE SIGNED. THE
ENGINEER PREPARING THESE PLANS WILL NOT BE RESPONSIBLE FOR, OR LIABLE FOR, USE OF ANY PART OF THESE PLANS,
INCLUDING ANY NOTE OR DETAIL, FOR ANY UNAPPROVED OR REVISED PROJECT SCOPE, OR FOR ANY OTHER PROJECT AT
THIS OR ANY OTHER SITE. USER AGREES TO INDEMNIFY AND HOLD HARMLESS F&A FOR ALL COSTS AND DAMAGES IF USED.
USE OF ELECTRONIC INFORMATION
ELECTRONIC INFORMATION MAY BE PROVIDED BY THE ENGINEER FOR CONVENIENCE; UNDER NO CIRCUMSTANCES SHALL
DELIVERY OF ELECTRONIC FILES FOR USE BY OTHERS BE DEEMED A SALE BY THE ENGINEER AND THE ENGINEER MAKES NO
WARRANTIES, EITHER EXPRESS OR IMPLIED, OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE. IN NO
EVENT SHALL THE ENGINEER BE LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES AS A RESULT OF THE USE OR REUSE OF
THE ELECTRONIC FILES BY OTHERS.
ELECTRONIC INFORMATION IS INTENDED TO PROVIDE INFORMATION SUPPLEMENTAL AND SUBORDINATE TO THE
CONSTRUCTION CONTRACT DOCUMENTS. LAYOUT AND CONSTRUCTION OF PROJECT ELEMENTS SHALL BE BASED ON
DIMENSIONS AND INFORMATION INCLUDED ON THE SIGNED AND SEALED CONSTRUCTION CONTRACT DOCUMENTS WHICH
SHALL CONTROL OVER ELECTRONIC INFORMATION. USER IS RESPONSIBLE FOR CONFIRMING LOCATION OF PROPOSED
IMPROVEMENTS BASED ON DIMENSIONS AND INFORMATION INCLUDED ON THE CONSTRUCTION CONTRACT DOCUMENTS;
INCONSISTENCIES BETWEEN THE ELECTRONIC INFORMATION AND THE CONSTRUCTION CONTRACT DOCUMENTS SHALL BE
BROUGHT TO THE ATTENTION OF THE ENGINEER FOR RESOLUTION PRIOR TO CONSTRUCTION.
PROJECT ELEMENTS SUCH AS MANHOLES, CATCH BASINS, UTILITY VAULTS, VALVE ASSEMBLIES, STAIRS, RAMPS, WALLS, ETC.
ARE SHOWN SCHEMATICALLY IN THE ELECTRONIC INFORMATION AND CONSTRUCTION OF THESE ELEMENTS SHALL BE IN
ACCORDANCE WITH THE CONSTRUCTION NOTES AND DETAILS PRESENTED OR REFERENCED IN THE SIGNED AND SEALED
CONSTRUCTION CONTACT DOCUMENTS. IMPROVEMENTS CONSTRUCTED BASED ON ELECTRONIC INFORMATION AND IN
CONFLICT WITH THE DRAWING DIMENSIONS DETAILS, AND THE CONSTRUCTION CONTRACT DOCUMENTS SHALL BE REMOVED
AND CONSTRUCTED IN THE PROPER LOCATION AND DIMENSIONS AT CONTRACTOR'S SOLE EXPENSE.
DIGITAL DRAWINGS ARE TYPICALLY A COMPILATION OF DRAWINGS FROM A NUMBER OF SOURCES AND, AS SUCH, THERE IS
INFORMATION IN THE ELECTRONIC FILE ISSUED BY THE ENGINEER THAT WAS NOT DEVELOPED BY THE ENGINEER AND IS NOT
AUTHORIZED BY THE ENGINEER FOR USE BY OTHERS. ELECTRONIC INFORMATION PROVIDED BY THE ENGINEER SHALL ONLY
BE APPLICABLE FOR IMPROVEMENTS DESIGNED BY THE ENGINEER AND WHICH ARE SPECIFICALLY DESIGNATED BY
CONSTRUCTION NOTES AND/OR DETAILS ON THE SIGNED AND SEALED CONTRACT DOCUMENTS.
IF DIGITAL FILES ARE OBTAINED WITH THE INTENT TO USE THEM FOR PROJECT STAKING, THEY SHALL ONLY BE USED BY A
QUALIFIED ENGINEER OR LAND SURVEYOR REGISTERED IN THE STATE OF CALIFORNIA. DIGITAL INFORMATION SHALL ONLY BE
USED FOR STAKING HORIZONTAL LOCATION OF PROPOSED IMPROVEMENTS AFTER IT HAS BEEN CONFIRMED WITH THE
SIGNED AND SEALED CONSTRUCTION CONTRACT DOCUMENTS.
THE DIGITAL DRAWINGS ARE NOT INTENDED TO BE USED DIRECTLY FOR CONTROL OF CONTRACTOR'S GRADING OPERATIONS
WITHOUT STAKING BY ENGINEER OR LAND SURVEYOR. THE INTERSECTION OF PROPOSED CUT AND FILL SLOPES WITH
EXISTING GRADE IS APPROXIMATE WHERE SHOWN ON THE DRAWINGS AND SHALL BE CONFIRMED BY FIELD STAKING. IT IS
THE CONTRACTOR'S RESPONSIBILITY TO CONSTRUCT SLOPES IN CONFORMANCE WITH THE SPECIFIED AND DETAILED
REQUIREMENTS CONTAINED IN THE CONTRACT DOCUMENTS.
BENCHMARK:
HORIZONTAL BASIS OF COORDINATES ARE NAD83 PER CAMARILLO HEIGHTS ELEMENTARY CONTROL POINTS 1, 2, 3.
VERTICAL DATUM IS NAD88 PER CAMARILLO HEIGHTS ELEMENTARY CONTROL POINT 1.
ELEVATION = 270.05'
CAUTION! CONFIRM BENCHMARK DATA AND CONDITION WITH PROJECT SURVEYOR (WATERS CARDENAS LAND
SURVEYING, LLP) PRIOR TO USE.
TOPOGRAPHY:
EXISTING TOPOGRAPHY COMPILED BY FIELD SURVEY(S) BY WATERS CARDENAS LAND SURVEYING, LLP DATED MARCH, 2021 &
JANUARY, 2022.
SURVEY MONUMENT PROTECTION:
PROTECT AND PRESERVE, IN PLACE, ALL SURVEY MONUMENTS AND BENCHMARKS. DO NOT DISTURB, MOVE, OR RELOCATE
MONUMENTS OR BENCHMARKS WITHOUT THE PRIOR REVIEW AND APPROVAL BY THE AGENCY HAVING JURISDICTION OVER
THE MONUMENT OR BENCHMARK. THE CONTRACTOR SHALL CONTRACT WITH A LICENSED SURVEYOR FOR MONUMENTS
REQUIRING DISTURBANCE OR REMOVAL, AND THE SURVEYOR SHALL RESET THE MONUMENTS OR PROVIDE PERMANENT
WITNESS MONUMENTS AND FILE THE REQUIRED DOCUMENTATION WITH THE COUNTY SURVEYOR PURSUANT TO BUSINESS
AND PROFESSIONAL CODE SECTION 8771.
PLOTTED: Thursday, April 21, 2022 11:13:31 AM
2002_MAIN PLAYGROUND IMPROVEMENTS.DWG
G-1
DATE:
04/20/2022
SHT.
1
OF
2
W.O. 2002C

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Summary of Contents for Playcraft R5

  • Page 1 MAIN PLAYGROUND REPLACEMENT PLANS CAMARILLO HEIGHTS ELEMENTARY SCHOOL 35 CATALINA DRIVE, CAMARILLO, CA 93010 LEGEND: DESCRIPTION EXISTING PROPOSED CENTERLINE EDGE OF A.C. PAVEMENT SITE ELEVATION CONCRETE PAVEMENT A.C. PAVEMENT PROPERTY LINE RIGHT-OF-WAY LINE EASEMENT LINE CONTOURS (MAJOR) CONTOURS (MINOR) BENCH MARK TREE CANOPY APPROX.
  • Page 2 GENERAL CONSTRUCTION NOTES THIS SHEET: REFER TO LEGEND, LIST OF SYMBOLS AND OTHER PLAN USE INFORMATION ON SHEET G-1. PROTECT ALL EXISTING UTILITIES WITHIN WORK AREA WHETHER SHOWN ON PLAN OR NOT; NOTIFY UNDERGROUND SERVICE ALERT AT LEAST 2 WORKING DAYS IN ADVANCE OF BEGINNING EXCAVATION AT 1-500-422-4133. PROTECT EXISTING SCHOOL INFRASTRUCTURE WITHIN WORK AREA;...
  • Page 3: Table Of Contents

    Appropriate impact attenuating safety surfacing material is required under and around all play structures and must be maintained. If you have any questions during assembly, please contact your Playcraft Representative or: PlayCraft Systems...
  • Page 4: Construction Drawings R5

    CONSTRUCTION DRAWINGS R5 – 02 PLEASE NOTE: The pages enclosed in this section are the construction drawings for the specific job listed. WARNING: Read all instructions thoroughly before installation. Improperly assembled playground equipment can present a serious safety hazard. Appropriate impact attenuating safety surfacing material is required under and around all play structures and must be maintained.
  • Page 5: General Installation Guidelines R5

    Installation Manual. Refer to Section R5 - 04 for safe playground layout as well as the top view(s) and/or site plan included with your purchase for accurate information on equipment layout. Confirm that the equipment you purchased and its use zones will fit in your site.
  • Page 6 For replacement or additional warning labels, please contact customer service at 1-800-333-8519. (Refer to Sections R5 – 07.2 & 07.3 for label type and correct placement) WARNING: Never install play equipment over concrete, asphalt, or bare ground. Always use a resilient impact attenuating safety surfacing material.
  • Page 7: Site Safety Recommendations R5

    ASTM F 1487, Section 9.4) Please refer to the ASTM guidelines for additional (To-Fro Swings) information on swings. R5 - 04.1.3 TIRE SWINGS (Rotating Swings) The minimum use zone for rotating swings is Figure 4.2 determined as follows: Y = The vertical distance from the top of the Sitting Surface to the Pivot Point.
  • Page 8 Loose Fill Materials: Bark nuggets, Wood Mulch, Wood Chips, Pea Gravel and Sand. For the Loose Fill Materials listed, Playcraft recommends a minimum uncompressed depth of 12 in. (9 in. compacted) for equipment with fall heights up to 72 in.
  • Page 9 POSTS & HARDWARE R5 – 05 Tapped Blind Hole For Customer Service Call 7/2/2018 www.playcraftsystems.com 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 10: Concrete Footings R5

    IMPORTANT: The footing depth for support posts and other equipment must be adjusted to compensate for the depth/thickness requirements of the selected impact attenuating safety surfacing. (i.e. wood chips vs. rubber matting). R5 - 06.1 IMPORTANT ITEMS Use more concrete as required for supporting activities with movement such as the Track Rides, Traverses, Chinning Bars and Swings.
  • Page 11 In order to properly install the support posts on your play structure, refer to the Site Safety Recommendations in section R5 – 04 as well as the Top View and/or Site Plan drawings found in the Construction Drawings Step 1 section R5 - 02.
  • Page 12: General Safety & Warning Labels R5

    GENERAL SAFETY & WARNING LABELS R5 - 07 R5 - 07.1 CHILD SAFETY PRECAUTIONS - PLEASE READ CAREFULLY On-site adult supervision recommended while children are at play. Warn children not to climb or walk on top of playground equipment (framework) not intended for such use.
  • Page 13 GENERAL SAFETY & WARNING LABELS R5 – 07     ASTM LABELS        CSA LABELS        WARNING LABEL    For Customer Service Call 7/2/2018 www.playcraftsystems.com...
  • Page 14 GENERAL SAFETY & WARNING LABELS R5 – 07 R5 - 07.4 PROPOSITION 65 LABEL ATTACHMENT Some equipment may or may not contain materials that require labeling under California Proposition 65. To eliminate confusion all California customers will receive the labels shown.
  • Page 15 2 grease fittings to allow lubrication with a standard grease gun. Make sure warning labels are legible and in a conspicuous location. For further information or questions about maintenance or for replacement parts, please contact your Playcraft representative or Playcraft Systems customer service at 1-800-333-8519.
  • Page 16 R5-1100 DECK IDENTIFICATION Page 1 of 1 Note: Most walls require Decks w/ slots. APPLIES TO: Deck Deck Full Walls With Slots Half Walls Without Slots Transition Walls Sit-Down Walls Manufactured by Phone: 800.333.8519 Rev. B Krauss Craft, Inc.
  • Page 18 Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the equipment or consult your surfacing supply representative. FIGURE 1 Deck to Deck Assembly NOTE: R5 Square Deck to Square Deck Assembly shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com...
  • Page 19 DECK TO DECK ASSEMBLY 1100-2 INSTALLATION INSTRUCTIONS Page 2 of 2 Step 1 Refer to Top View drawing in the Playground Equipment Manual to locate the position(s) of decks on your play structure. Step 2 Attach Deck to Deck as shown in Figure 2. (See Note A) 3/8"...
  • Page 20 (F) Never allow the gap between decks to be between 3-1/2" [89mm] and 9" [229mm]. Deck fillers are provided for gaps between decks with 6" [152mm] and 12" [305mm] rise increments. FIGURE 1 Square Deck Assembly Figure 1.1 45" 1143mm See Installation Manual R5 ASSEMBLY Section 09 Collars Figure 1.1 42" 1067mm R3.5 ASSEMBLY www.playcraftsystems.com Rev F...
  • Page 21 Specifications SQUARE DECK: Part # DESCRIPTION Shall be fabricated from punched, formed, and CF-7008 R5 Deck 1 (Square Deck) welded 12 gauge sheet steel. The Square Deck GF-7006-B Mounting Block R5 Bottom shall be Play Tuff™ coated after fabrication. GF-7006-T...
  • Page 22 (E) Never allow the gap between decks to be between 3-1/2" [89mm] and 9" [229mm]. Deck fillers are provided for gaps between decks with 6" [152mm] and 12" [305mm] rise increments. FIGURE 1 Tri Deck Assembly Figure 1.1 45" See Installation Manual 1143mm R5 ASSEMBLY Section 09 Collars Figure 1.1 42" 1067mm R3.5 ASSEMBLY www.playcraftsystems.com Rev F...
  • Page 23 DESCRIPTION TRI DECK: Shall be fabricated from punched, formed, and CF-7009 Tri Deck R5 GF-7006-B Mounting Block R5 Bottom welded 12 gauge sheet steel. The Tri Deck shall be GF-7006-T Mounting Block R5 Top Play Tuff™ coated after fabrication. 9103112-TR Bolt Button Head 3/8"...
  • Page 24 FIGURE 1 Half Deck Assembly See Installation Manual " Section 09 Collars 1616mm 45" 45" 1143mm 1143mm Figure 1.2 Figure 1.1 R5 ASSEMBLY " 1509mm 42" 42" 1067mm 1067mm Figure 1.2 Figure 1.1 R3.5 ASSEMBLY www.playcraftsystems.com Rev E For Customer Service Call 7/15/2019 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 25 DESCRIPTION HALF DECK: CF-7013 Half Deck R5 Shall be fabricated from punched, formed, and GF-7006-A Mounting Block "A" R5 welded 12 gauge sheet steel. The Half Deck shall GF-7006-B Mounting Block R5 Bottom be Play Tuff™ coated after fabrication. GF-7006-T...
  • Page 26 Half Hex Deck 4-Post Assembly 90" 2286mm 39" 45" 990mm 1143mm " 45" Figure 1.1 1143mm 572mm See Installation Manual Section 09 Collars R5 ASSEMBLY 84" 2134mm " 42" 924mm 1067mm 42" 21" 1067mm 533mm Figure 1.1 R3.5 ASSEMBLY www.playcraftsystems.com...
  • Page 27 R5 Parts List Specifications Part # DESCRIPTION HALF HEX DECK 4-POST: CF-7052 Half Hex Deck 4-Post R5 Shall be fabricated from punched, formed, and GF-7006-B Mounting Block R5 Bottom welded 12 gauge sheet steel. The Half Hex Deck GF-7006-T Mounting Block R5 Top 4-Post shall be Play Tuff™...
  • Page 28 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) Refer to Installation Manual for R5-09 Collars and R5-11 Socket Clamps installation instructions. (C) An appropriate energy absorbing safety surface is required under and around all playground equipment.
  • Page 29 BALCONY DECK R5 R5-1109 INSTALLATION INSTRUCTIONS Page 2 of 3 Step 1 Elevation View Locate and attach collars as shown in Elevation View. (See Note B) * Height shown from top of deck to top of collar. 39" 991mm 3/8" x 1-1/4"...
  • Page 30 Washer Flat 3/8" x 1" O.D. x .100" thick steel tubing with welded 1.029" O.D. 14 gauge 9413002 Nut Lock 3/8" steel rails. Balcony Deck Wall R5 shall have a multi-stage baked-on powder coat finish. HARDWARE: Shall be stainless steel, zinc/nickel plated or galvanized as required to resist rust and corrosion.
  • Page 32 (B) Fillers must be installed where there is a space between 3-1/2" and 9" to prevent head entrapments. FIGURE 1 Vertical Deck Filler NOTE: 12" Vertical Deck Filler shown on R5 deck assembly. other configurations may vary slightly, but do not affect the assembly. For Customer Service Call Rev E Manufactured by Krauss Craft, Inc.
  • Page 33 1110-1117 VERTICAL DECK FILLER Page 2 of 3 3/8" Step 1 Lock Nut 3/8" x 1" O.D. Washer Attach the corresponding Vertical Deck Filler to the decks as shown in Figure 2 and 3. (See Note A) 3/8" x 1" O.D.
  • Page 34 1110-1117 VERTICAL DECK FILLER Page 3 of 3 Specifications Parts List VERTICAL DECK FILLERS: Part # DESCRIPTION QTY. Shall be fabricated from 12 gauge sheet steel. The Varies Vertical Deck Filler Vertical Deck Fillers have a multi-stage baked-on 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick powder coat finish.
  • Page 36 24" ADA Steps w/ Walls Figure 1.3 See Installation Manual Sections 09 Collars and 11 Clamps Figures 1.1 & 1.2 NOTE: R5 24" configuration shown. Other configurations will vary slightly, but does not affect the assembly. www.playcraftsystems.com Rev K For Customer Service Call 12/27/2018 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 37 ADA STEPS w/ WALLS 1206 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Attach ADA Steps to lower deck as shown in Figure 1.1. Repeat for upper deck. (See Note A) ADA STEPS 3/8" x 1-1/2" Button Head Bolt 3/8" x 1" O.D. 3/8"...
  • Page 38 Washer Flat 3/8" x 1" O.D. x .100" thick 9413002 Nut Lock 3/8" 9413002 Nut Lock 3/8" R5-1206-48 - 48" ADA Steps w/ Walls R5 R5-1206-24R45 - ADA Steps w/ Walls 24"H x 45"L R5 Part # DESCRIPTION QTY. QTY. Part #...
  • Page 39 ADA STEPS w/ WALLS 1206 INSTALLATION INSTRUCTIONS Page 4 of 4 R3.5 Parts List R3.5-1206-12 - 12" ADA Steps w/ Walls R3.5 R3.5-1206-42 - 42" ADA Steps w/ Walls R3.5 Part # DESCRIPTION QTY. Part # DESCRIPTION QTY. CE-4335 ADA Step 12-26 CE-0030 ADA Steps 42-26 FS-1206-12R35...
  • Page 40 Sections 09 Collars and 11 Clamps Figure 1.1 Figure 1.3 Figure 1.4 See Footing Detail NOTE: R5-1209-36 Configuration shown. Other configurations will vary slightly, but See Footing Detail does not affect assembly. For Customer Service Call Rev Q Manufactured by Krauss Craft, Inc.
  • Page 41 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 2 of 7 Step 1 Footing Detail Refer to Footing Layout and mark footing hole locations. Dig (4) Ø 12" footing holes and (1) 12" x 24" oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger Page 3 footings may be required.
  • Page 42 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 3 of 7 Step 2 Locate and attach collars to posts at height shown in Figure 2. (See Note C) NOTE: Collar height varies based on Transfer Station Hand Rail Type. (See Table) FIGURE 2 Transfer Station Hand Rail Identification and Collar Height RAIL...
  • Page 43 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 4 of 7 Step 3 (Factory Assembled) TRANSFER LEG TOP Attach Transfer Leg Top to Transfer Deck Support as shown in Figure 1.1. (See Note A) 1/4" x 3/4" Square Dr. Tek Screw TRANSFER DECK SUPPORT Figure 1.1 Step 4...
  • Page 44 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 5 of 7 Step 7 TRANSFER RAIL For Transfer Station to ADA STEPS 60" & 72" Decks Only Attach Transfer Rail to ADA Steps as shown in Figure 4. (See Note A) 3/8" x 1-1/4" Button Head Bolt 3/8"...
  • Page 45 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 6 of 7 Step 11 TRANSFER DECK Place Step Deck Legs into footing holes and attach Filler to Transfer Deck and Step Deck as shown in Figure 7. (See Note A) Step 12 STEP DECK Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 46 FS-1202 Step Deck Leg FS-1209-12 Transfer Station H Rail 24 FS-1209-36R Transfer Station H. Rail 48 HS-1001-R5 Socket Clamp Set R5 HS-1001-R5 Socket Clamp Set R5 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9103062-TR Bolt Button Head 3/8" x 1-1/4"...
  • Page 50 Grip Climber See Installation Manual Section 1309 Half Wall Figure 1.1 Figure 1.2 See Footing Detail NOTE: R5 4' deck height shown. Other configurations will vary slightly, but does not affect the assembly. www.playcraftsystems.com Rev K For Customer Service Call 6/15/2021 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 51 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 2 of 5 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) 12" x 24" x 18" deep oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 52 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 2 3/8" x 1-1/4" (Factory Assembled) DELUXE GRIP Button Head Bolt CLIMBER - RAMP FOR DELUXE GRIP CLIMBER ONLY 3/8" x 1" O.D. Washer DELUXE GRIP CLIMBER - Attach Deluxe Grip Climber Insert to Deluxe Grip INSERT Climber Ramp as shown in Figure 2.
  • Page 53 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 4 3/8" x 1" O.D. 3/8" x 1-1/4" Washer Button Head Bolt Attach Grip Ramp Feet to Grip Climb Wall as shown in Figure 3. (See Note A) GRIP CLIMB WALL 3/8"...
  • Page 54 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 5 of 5 Grip Climber Specifications DELUXE GRIP CLIMBER INSERT: 24" TO 30" DECK HEIGHT PARTS LIST Shall be formed from 12 gauge punched sheet Part # DESCRIPTION steel with a hole pattern to provide a variety of AE-4047 Grip Ramp Foot 3 attachment points for die-cast aluminum grips.
  • Page 56 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual for R5-1310 Transition Wall installation instructions (D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
  • Page 57 SPIRAL CLIMBER R5 R5-1223 INSTALLATION INSTRUCTIONS Page 2 of 3 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) Ø 12" footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 58 1.029" O.D. 14 gauge steel stand-offs, and 3/16" thick steel mounting tab. The Spiral 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick Climber R5 shall have a multi-stage baked-on 9345002 Washer Flat SAE 1/2" powder coat finish.
  • Page 60 Curved Rung Ladder See Installation Manual Section 1309 Half Walls Figure 1.1 See Footing Detail NOTE: R5 5' deck height shown. R3.5 will vary slightly but does not affect assembly. For Customer Service Call Rev A Manufactured by Krauss Craft, Inc.
  • Page 61 1282 CURVED RUNG LADDER Page 2 of 3 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) 12" x 32" x 18" deep oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 62 1282 CURVED RUNG LADDER Page 3 of 3 Step 2 Attach Half Walls to deck. (See Note C) Step 3 Place Curved Rung Ladder into footing hole and attach to deck as shown in Figure 1.1. (See Note A) 3/8" x 1" O.D. Washer Step 4 3/8"...
  • Page 64 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) Refer to Installation Manual for R5-09 Collars and R5-11 Socket Clamps installation instructions. FIGURE 1 Twister Entry Panel w/ Sit Down Hood Figure 1.3...
  • Page 65 *Height shown from top of deck to top of collar. 18" **Height shown from top of collar to top of collar. 457mm 21" 533mm SIT DOWN HOOD TOP RAIL SLIDE HOOD R5 1/4" x 1" OD Fender Washer 1/4"x 1-1/4" BH TR Tek Screw Step 2 (Factory Assembled) Attach Sit Down Hood Supports and Top Rail to Slide Hood as shown in Figure 2.
  • Page 66 Washer Washer Figure 1.2 Step 5 SIT DOWN HOOD TOP RAIL Attach Slide Hood to collars as shown in Figure 1.3. (See Note B) SLIDE HOOD R5 Figure 1.3 SIT DOWN HOOD SUPPORT 1/2" SAE Washer 3/8" x 1" O.D.
  • Page 67 DESCRIPTION QTY. Shall be fabricated using 1.315 O.D. 12 gauge EF-0218 Twister Entry Panel for Slide Hood R5 steel tubing with welded 1.029 O.D. 14 gauge GF-7007 Mounting Lug R5 steel tubing and a 10 gauge steel tab. The Sit...
  • Page 68 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11 Socket Clamps. (C) Collar Locations: The Collar is to be placed 39" from top of the collar to top of the deck.
  • Page 69 R5 - 1309 HALF WALL (HANDLE) ASSEMBLY Page 2 of 3 Figure 1 Half Wall to Deck Connection 3/8" x 1" O.D. Washer, 2 Pl. 3/8" x 1-1/4" Button Head Bolt 3/8" Lock Nut 3/8" x 1" O.D. Washer, 2 Pl.
  • Page 70 Support Posts. Refer to Elevation View for Collar -VARIES- Half Wall locations. See Note C. See also Assembly Page Socket Clamp Assembly See Pg. R5 - 09 Collars for hardware type and orientation. R5-11 9103062-TR Bolt Button Head 3/8" x 1-1/4" Step 2. 9333002 Washer Flat 3/8"...
  • Page 72 Transition Wall See Installation Manual Sections 09 Collars and 11 Clamps Figure 1.2 Figure 1.1 NOTE: R5 Single Tab Transition Wall shown. Other configurations will vary slightly but do not affect assembly. www.playcraftsystems.com Rev J For Customer Service Call 8/19/2020...
  • Page 73 * Height shown from top of deck to top of collar. COLLAR HEIGHT * See Table Version Standard Metric 1310-R35/R5 39" 991mm 1310-R5 JAPAN 45" 1143mm 3/8" x 1-1/4" Button Head Bolt 3/8" x 1" O.D. Washer Step 2 Place Transition Wall Tabs into Deck slots and loosely attach hardware as shown in Figure 1.1.
  • Page 74 Shall be stainless steel, zinc/nickel plated or galvanized as required to resist rust and corrosion. Varies Transition Wall R5 HS-1001-R5 Socket Clamp Set R5 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 9413002 Nut Lock 3/8"...
  • Page 76 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11 Socket Clamps. (C) Collar Locations: Deck Mount - Collar measures 39" from top of deck to top of collar. Ground Mount - Collars measure 33-5/8"...
  • Page 77 Mounting Lug Connection Socket Clamp Deck Mt. - 2 Pl. Assembly Pg. R5 - 11 Ground Mt. - 4 Pl. MOUNTING Collar Assembly Pg. R5 - 09 1/2" SAE Washer 3/8" x 1-3/8" Shoulder Bolt PANEL (front) For Customer Service Call Manufactured by Krauss Craft, Inc.
  • Page 78 -VARIES- Panel (HDPE) Support Posts. Refer to Elevation View for Collar 007007 Mounting Lug R5 locations. See Note C. See also Assembly Page R5 007118 Flat Panel Bracket - 09 Collars for hardware type and orientation. Socket Clamp Assy. See Pg.
  • Page 80 FIGURE 1 Clubhouse Assembly See Installation Manual Sections 09 Collars and 11 Clamps Figure 1.1 NOTE: R5 Clubhouse Assembly shown. Other configurations will vary slightly but See Footing Detail does not affect assembly. www.playcraftsystems.com Rev G...
  • Page 81 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 2 of 8 Step 1 Refer to Footing Layout and mark footing hole location. Dig (1) Ø 12" footing hole. Footing Detail Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 82 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 3 of 8 Step 2 (Factory Assembled) 3/8" NUTSERT Install Nutsert into Table Support as shown in Figure 2. (See Note A) TABLE SUPPORT FIGURE 2 Step 3 Locate and attach collars at heights shown in SOCKET Footing Detail.
  • Page 83 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 4 of 8 Step 4 Refer to Figure 4 for location and attach Store Panel Counter Brackets to Panels as shown in Figure 1.1. (See Note A) STORE PANEL COUNTER BRACKET 3/8" x 1" O.D.
  • Page 84 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 5 of 8 Step 6 Attach Seat Support to Store Panel Counter Brackets. Attach Store Panel Counter Bracket to Seat Support as shown in Figure 6. (See Note A) 3/8" x 3/4" 3/8" x 5/8" Barrel Nut Button Head Bolt 1/2"...
  • Page 85 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 6 of 8 Step 8 Place Table Support into footing hole. Attach Table to Store Panel Counter Brackets and Table Support as shown in Figure 8. (See Notes A & B) 3/8" x 1" O.D. 3/8"...
  • Page 86 BE-4285 Store Panel Counter Bracket BE-4285 Store Panel Counter Bracket EF-0057 Clubhouse Table Panel R5 EF-7102-EP Clubhouse Panels R5 - End Panel EF-7102-T Clubhouse Panels R5 - Table EF-7102-HW Clubhouse Panels R5 - Half Wall GG-8113 Mounting Lug R3.5 EF-7102-MP...
  • Page 87 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 8 of 8 Specifications CLUB HOUSE PANELS & TRIM: Shall be made from high density 3/4" thick hot extruded polyethylene sheet plastic specially formulated for optimum UV stability and color retention. CLUB HOUSE TABLE SUPPORT: Shall be fabricated using 1.660"...
  • Page 88 (B) Refer to Installation Manual for 09 Collars installation instructions. FIGURE 1 Composer Instrument Panel Figures 1.1 & 1.2 See Installation Manual Section 09 Collars NOTE: R5 Composer Instrument Panel shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com Rev A For Customer Service Call 7/23/2021...
  • Page 89 448mm (Finish Grade) Step 2 Attach Double Sit Down Brackets to Composer as shown in Figure 1.1. Note orientation of Brackets in R5 versus R35. (See Note A) 3/8" x 1" O.D. 3/8" x 1" O.D. Washer Washer DOUBLE SIT 3/8"...
  • Page 90 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 3 Attach Composer to Collar as shown in Figure 1.1. Note orientation of Composer in R5 versus R35. (See Note A). Step 4 Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 91 BG-8157 Sit Down Bracket Double R3.5 powder coat finish. FHP-COMP-48 Composer GF-7006-B Mounting Block R5 Bottom COMPOSER: GF-7006-T Mounting Block R5 Top Shall be an assembly consisting of a plastic 9103102-TR Bolt Button Head 3/8" x 2-1/4"...
  • Page 92 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual Section R5-1304 Slide Sit Down Wall, or R3.5-1304-CAN Sit Down Wall with Guards R3.5 installation instructions.
  • Page 93 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) 12" X 24" oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 94 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 2 Attach Slide Sit Down Wall to deck and posts. (See Note C) Step 3 Attach Poly Wave Slide Footing V2 to Poly Wave Slide V2 as shown in Figure 2. (See Note A) POLY WAVE SLIDE V2 3/8"...
  • Page 95 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 4 of 4 Parts List Specifications POLY WAVE SLIDE V2: 24" POLY WAVE SLIDE V2 Shall be constructed of UV-stabilized, rotationally Part # DESCRIPTION QTY. molded, linear, low density polyethylene with an 111240-2 2' Poly Wave Slide Vers2 average wall thickness of .250".
  • Page 96 TWISTER SLIDE 1710 INSTALLATION INSTRUCTIONS Page 1 of 5 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 97 TWISTER SLIDE 1710 INSTALLATION INSTRUCTIONS Page 2 of 5 Step 1 Elevation View - Footing Detail Refer to structure Top View and Step 5 to determine footing locations. Dig (1) Ø12" footing hole for each Slide Support and (1) 12"x24" oblong footing hole for each Exit Leg. Refer to Footing Detail for depth and details.
  • Page 98 TWISTER SLIDE 1710 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 3 ENTRY Attach Entry Section(s) to Entry Panel as shown in PANEL Figure 1.1. (See Note A) ENTRY SECTION Deck Step 4 For Entry Sections including all Triple Twister Entry Panels use the hardware shown in Figure 1.2.
  • Page 99 TWISTER SLIDE 1710 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 5 Attach sections together as shown in Figure 1.4. Refer to structure Top View for configuration and support location. For section joints where Support Bracket is attached, see Figure 1.5. (See Note A) Determine footing center location by dropping plumb bob from Support Bracket(s).
  • Page 100 TWISTER SLIDE 1710 INSTALLATION INSTRUCTIONS Page 5 of 5 Step 8 Parts List Fully tighten all fasteners according to the TWISTER SLIDE ROTO "TIGHTENING TORQUE FOR HARDWARE" Part # DESCRIPTION section of the Installation Manual. DE-4339-ENT Twister Slide - Entry Varies Step 9 DE-4339-EXT...
  • Page 102 Shade Canopy Square Roof Figure 1.3 Figures 1.1 & 1.4 Figure 1.2 NOTE: R5 14' Shade Canopy Square Roof shown. Other configurations will vary slightly, but does not affect assembly. For Customer Service Call Rev B Manufactured by Krauss Craft, Inc.
  • Page 103 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 2 of 6 Elevation View (See Note B) Top View (X)* Dimension taken from center of bolt to center of bolt. * Dimension indicated should be equal on all sides. For Customer Service Call Rev B Manufactured by Krauss Craft, Inc.
  • Page 104 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 3 of 6 Step 1 (Factory Assembled) Assemble Canopy Jack Screws. Apply grease to Canopy Jack Screws and attach to Rafters as shown in Figure 1.1. (See Note A) 3/8" x 3/4" Button Head Bolt NOTE: Do not use liquid thread lock (such as Locktite®) on 1/4"...
  • Page 105 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 4 of 6 Step 4 Set Rafters into Canopy Support Legs and center above deck. Secure Rafters to Canopy Support Legs as shown in Figure 4. RAFTER NOTE: Insure all lower ends of Rafters are level and at same height after attached to Canopy Support Legs.
  • Page 106 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 5 of 6 Step 7 3/8" x 3/4" Button Head Bolt Attach Canopy to Rafter Hub as shown in Figure 1.3. NOTE: Do not use liquid thread lock (such as Locktite®) on 3/8" x 3/4" Button Head Bolt and Rafter Hub in this step.
  • Page 107 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 6 of 6 Parts List Specifications ROOF CANOPY JACK SCREW: Part # QTY. DESCRIPTION Shall be fabricated using 2" O.D. 10 gauge steel FS-18022-LEG Roof Canopy Support Leg tube with welded 3/16" thick steel plugs, welded 1" FS-18021-HUB Roof Canopy Square Rafter Hub O.D.
  • Page 108 Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the equipment or consult your surfacing supply representative. FIGURE 1 Driver Wheel to Post NOTE: R5 Driver Wheel to Post shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com...
  • Page 109 Locate Driver Wheel height and attach Steering Wheel Bracket as shown in Figure 3. (See Note A) 1/2" Washer x .116 Thick 1/2" Lock Nut R5 SPLIT COLLAR HALF 1/2" Washer x .116 Thick 1/2" x 1-1/2" Button Head Bolt...
  • Page 110 DRIVER WHEEL TO POST 1812 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 3 Secure Steering Wheel Bracket to post as shown in Figure 4. (See Note A) 1/4"x 1-1/4" BH TR Tek Screw STEERING WHEEL BRACKET FIGURE 4 3/8" x 1" Button Step 4 Head Bolt 3/8"...
  • Page 111 DRIVER WHEEL TO POST 1812 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 5 Attach Ships Wheel to Steering Wheel Bracket as shown in Figure 6. (See Note A) Step 6 Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE" section of the Installation Manual.
  • Page 112 S-1812-R coat finish. Part # DESCRIPTION QTY. BF-7068 Split Collar Half R5 WHEEL HUB: Shall be machined from Ø 3-3/4" high strength FS-1812-R Steering Wheel to Post Bracket aluminum alloy. The Wheel Hub shall have a GE-4728 Driver Wheel Casting multi-staged baked-on powder coat finish.
  • Page 114 Figure 1.3 See Installation Manual Sections 09 Collars and 11 Clamps Underground piping not included Figure 1.2 NOTE: R5 Talk Tube shown. Other configurations will vary slightly. www.playcraftsystems.com Rev F For Customer Service Call 9/30/2019 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 115 Page 2 of 5 Step 1 * Height shown from top of deck to top of collar. For R5/R35 Versions: Locate and attach ** Height shown from top of collar to top of collar. collars at heights shown in Elevation Views *** Height shown from finish grade to top of collar.
  • Page 116 Page 3 of 5 * Height shown from top of deck to top of collar. Elevation View R5/R35 12"/24" Deck Heights ** Height shown from top of collar to top of collar. *** Height shown from finish grade to top of collar.
  • Page 117 Assembly TALK TUBE Figure 1.2 MOUNTING INSERT Step 5 3/8" x 1" O.D. For R5/R35 Versions Only Washer 3/8" x 1-1/2" Button Head Attach Talk Tube to Collars as shown in Figure 1.3. Bolt (See Notes A & C) Figure 1.3...
  • Page 118 1910 INSTALLATION INSTRUCTIONS Page 5 of 5 Parts List Specifications TALK TUBE: R5/R35 GROUND & 12"/24" DECK HEIGHTS Shall be fabricated using 1.900" O.D. 11 gauge Part # DESCRIPTION steel tubing with a welded 14 gauge thick steel GE-7015 Mounting Insert screen and 1/4"...
  • Page 120 Figure 1.5 Figure 1.3 Figures 1.1 & 1.2 Figure 1.6 Figure 1.4 See Footing Detail NOTE: 3 Bay R5 Arch Swing shown. Other configurations will vary slightly, but does not affect the assembly. www.playcraftsystems.com Rev Q For Customer Service Call 7/31/2019...
  • Page 121 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 2 of 8 Step 1 Footing Detail Refer to Footing Layout and mark footing hole locations. Dig Ø 18" footing holes. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 122 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 3 of 8 Top View - Footing Layout Single Seat Swing Bay NOTE: Footing distance is the same for additional bays. 93" 18" 2362mm 457mm 48" 1219mm Top View - Footing Layout...
  • Page 123 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 4 of 8 Use Zone NOTE: Configuration shown is for illustration of use zones. Your configuration may vary slightly. Refer to CPSC for corresponding single-axis swing use zones. IMPORTANT: Front to Rear Use Zones cannot overlap while End Use Zones may 72"...
  • Page 124 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 5 of 8 Step 2 Install footing pins into Swing Arches as shown in Figure 2. (See Note A) SWING ARCH 3/8" x 5-1/2" Hex Bolt 3/8" Hex Nut 1/2" x 5-3/4"...
  • Page 125 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 6 of 8 Step 5 SWING BEAM 1/2" Lock Nut For Additional Bay Only 2 Plcs 1/2" SAE Washer Attach additional Arch Swing Beam to 2 Plcs Swing Arch as shown in Figure 1.3.
  • Page 126 ARCH SWING ASSEMBLY R5 PC-2120 INSTALLATION INSTRUCTIONS Page 7 of 8 Step 8 Apply Warning and 5 -12 Age Appropriate Label to Swing Arch where visible to users as shown in Figure 1.6. (Dimension shown indicates suggested placement) 5-12 Years Age App. Label Warning Label 48"...
  • Page 127 DESCRIPTION Part # DESCRIPTION Varies 5" Swing Beam HE-0008-68 7 Ft. Swing Chain (68 Links) GF-4424-B Arch Swing Casting (R5) - BELT HE-31301 Belt Seat GF-4427 Arch Swing Washer (R5) 451161-SS Swing Shackle - Stainless Steel LF-4351 Swing Arch R5...
  • Page 128: (A) Use Liquid Thread Lock (Such As Loctite

    Figure 1.6 Figure 1.4 Figure 1.7 Figure 1.8 See Installation Manual Sections R5-1847 Tree Top or R5-1848 Oak Tree Top Figure 1.5 See Footing Detail See Installation Manual NOTE: 3 Bay 8' Height shown. Other Section PC-131410 configurations will vary slightly, but Inclusive Swing Seat does not affect the assembly.
  • Page 129 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 2 of 11 Step 1 Footing Detail Refer to Footing Layout and mark footing hole locations. Dig Ø 24" footing holes. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 130 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 3 of 11 Top View - Footing Layout Single Seat Swing Bay NOTE: Footing distance is the same for additional bays. 93" 24" 2362mm 610mm Top View - Footing Layout Two Seat Swing Bay NOTE: Footing distance is the same for additional bays.
  • Page 131 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 4 of 11 Use Zone NOTE: Configuration shown is for illustration of use zones. Your configuration may vary slightly. Refer to CPSC for corresponding single-axis swing use zones. IMPORTANT: Front to Rear Use Zones cannot overlap while End Use Zones may overlap other swing End Use Zones.
  • Page 132 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 5 of 11 Step 2 (Factory Assembled) For Standard Single Post Swing Only DOME POST Attach Post Caps to Posts as shown in Figure 1.1. Rivet Rivet POST Figure 1.1 Step 3 POST Install footing pins into Posts as shown in Figure 2.
  • Page 133 1/2" x 7" Hex Bolt 2 Plcs 1/2" SAE Washer 2 Plcs Place Posts into footing holes and attach Arch ARCH SWING WASHER (R5) Swing Beam to Post as shown in Figure 1.3. 2 Plcs (See Notes A & G) 1/2" SAE...
  • Page 134 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 7 of 11 Step 8 For Belt, Bucket, and Inclusive Seats Only Attach Swing Chains to Swing Beam as SWING BEAM shown in Figure 1.6. (See Notes A, D & E) Shackle Pendulum Upper Bolt Shackle Pendulum Upper Lock Nut...
  • Page 135 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 8 of 11 Step 10 Apply Warning and 5 - 12 Age Appropriate Label to Swing Post where visible to users as shown in Figure 1.8. (Dimension indicates suggested placement) Step 11 Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 136 3.5" Swing Beam Varies 3.5" Swing Beam GE-0009 Single Post Swing Casting GE-0009 Single Post Swing Casting GF-4427 Arch Swing Washer (R5) 372017 Top of Surfacing Label 372010 ASTM 5-12 Years Age App. Label 9105182 Bolt Button Head 1/2" x 4-1/4" 372016...
  • Page 137 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 10 of 11 8' Swing Seat Parts Lists 10' Swing Seat Parts Lists BELT SEAT BELT SEAT Part # DESCRIPTION Part # DESCRIPTION HE-0008-68 7 Ft. Swing Chain (68 Links) HE-0008-88 9 Ft. Swing Chain (88 Links) HE-31301 Belt Seat HE-31301...
  • Page 138 SINGLE POST SWINGS PC-2181 INSTALLATION INSTRUCTIONS Page 11 of 11 Specifications 8' SINGLE POST SWING POST: Shall be fabricated using 5" O.D. 11 gauge galvanized steel tubing. The 8' Single Post Swing Post shall have a multi-stage baked-on powder coat finish. 10' SINGLE POST SWING POST: Shall be fabricated using 5"...
  • Page 140 PC 1305 / 6 / 7 / 8 / 9 SIGN ROTO WELCOME OPTIONS Page 1 of 3 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure"...
  • Page 141 PC 1305 / 6 / 7 / 8 / 9 SIGN ROTO WELCOME OPTIONS Page 2 of 3 Figure 1 Sign Assembly 1/4" x 1" O.D. Fender Washer 4 Pl. 1/4" x 1-1/4" Tek Screw, 4 Pl. SIGN ROTO WELCOME SIGN ROTOMOLDED POST...
  • Page 142 PC 1305 / 6 / 7 / 8 / 9 SIGN ROTO WELCOME OPTIONS Page 3 of 3 Parts List Installation Step 1. Attach Sign Roto to Post. Refer to Figure 1 for -VARIES- Sign Roto Welcome hardware type and orientation. Assembled Parts List Step 2.
  • Page 144 R5-1100 DECK IDENTIFICATION Page 1 of 1 Note: Most walls require Decks w/ slots. APPLIES TO: Deck Deck Full Walls With Slots Half Walls Without Slots Transition Walls Sit-Down Walls Manufactured by Phone: 800.333.8519 Rev. B Krauss Craft, Inc.
  • Page 146 Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the equipment or consult your surfacing supply representative. FIGURE 1 Deck to Deck Assembly NOTE: R5 Square Deck to Square Deck Assembly shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com...
  • Page 147 DECK TO DECK ASSEMBLY 1100-2 INSTALLATION INSTRUCTIONS Page 2 of 2 Step 1 Refer to Top View drawing in the Playground Equipment Manual to locate the position(s) of decks on your play structure. Step 2 Attach Deck to Deck as shown in Figure 2. (See Note A) 3/8"...
  • Page 148 (F) Never allow the gap between decks to be between 3-1/2" [89mm] and 9" [229mm]. Deck fillers are provided for gaps between decks with 6" [152mm] and 12" [305mm] rise increments. FIGURE 1 Square Deck Assembly Figure 1.1 45" 1143mm See Installation Manual R5 ASSEMBLY Section 09 Collars Figure 1.1 42" 1067mm R3.5 ASSEMBLY www.playcraftsystems.com Rev F...
  • Page 149 Specifications SQUARE DECK: Part # DESCRIPTION Shall be fabricated from punched, formed, and CF-7008 R5 Deck 1 (Square Deck) welded 12 gauge sheet steel. The Square Deck GF-7006-B Mounting Block R5 Bottom shall be Play Tuff™ coated after fabrication. GF-7006-T...
  • Page 150 (E) Never allow the gap between decks to be between 3-1/2" [89mm] and 9" [229mm]. Deck fillers are provided for gaps between decks with 6" [152mm] and 12" [305mm] rise increments. FIGURE 1 Tri Deck Assembly Figure 1.1 45" See Installation Manual 1143mm R5 ASSEMBLY Section 09 Collars Figure 1.1 42" 1067mm R3.5 ASSEMBLY www.playcraftsystems.com Rev F...
  • Page 151 DESCRIPTION TRI DECK: Shall be fabricated from punched, formed, and CF-7009 Tri Deck R5 GF-7006-B Mounting Block R5 Bottom welded 12 gauge sheet steel. The Tri Deck shall be GF-7006-T Mounting Block R5 Top Play Tuff™ coated after fabrication. 9103112-TR Bolt Button Head 3/8"...
  • Page 152 FIGURE 1 Half Deck Assembly See Installation Manual " Section 09 Collars 1616mm 45" 45" 1143mm 1143mm Figure 1.2 Figure 1.1 R5 ASSEMBLY " 1509mm 42" 42" 1067mm 1067mm Figure 1.2 Figure 1.1 R3.5 ASSEMBLY www.playcraftsystems.com Rev E For Customer Service Call 7/15/2019 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 153 DESCRIPTION HALF DECK: CF-7013 Half Deck R5 Shall be fabricated from punched, formed, and GF-7006-A Mounting Block "A" R5 welded 12 gauge sheet steel. The Half Deck shall GF-7006-B Mounting Block R5 Bottom be Play Tuff™ coated after fabrication. GF-7006-T...
  • Page 154 Half Hex Deck 4-Post Assembly 90" 2286mm 39" 45" 990mm 1143mm " 45" Figure 1.1 1143mm 572mm See Installation Manual Section 09 Collars R5 ASSEMBLY 84" 2134mm " 42" 924mm 1067mm 42" 21" 1067mm 533mm Figure 1.1 R3.5 ASSEMBLY www.playcraftsystems.com...
  • Page 155 R5 Parts List Specifications Part # DESCRIPTION HALF HEX DECK 4-POST: CF-7052 Half Hex Deck 4-Post R5 Shall be fabricated from punched, formed, and GF-7006-B Mounting Block R5 Bottom welded 12 gauge sheet steel. The Half Hex Deck GF-7006-T Mounting Block R5 Top 4-Post shall be Play Tuff™...
  • Page 156 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) Refer to Installation Manual for R5-09 Collars and R5-11 Socket Clamps installation instructions. (C) An appropriate energy absorbing safety surface is required under and around all playground equipment.
  • Page 157 BALCONY DECK R5 R5-1109 INSTALLATION INSTRUCTIONS Page 2 of 3 Step 1 Elevation View Locate and attach collars as shown in Elevation View. (See Note B) * Height shown from top of deck to top of collar. 39" 991mm 3/8" x 1-1/4"...
  • Page 158 Washer Flat 3/8" x 1" O.D. x .100" thick steel tubing with welded 1.029" O.D. 14 gauge 9413002 Nut Lock 3/8" steel rails. Balcony Deck Wall R5 shall have a multi-stage baked-on powder coat finish. HARDWARE: Shall be stainless steel, zinc/nickel plated or galvanized as required to resist rust and corrosion.
  • Page 160 24" ADA Steps w/ Walls Figure 1.3 See Installation Manual Sections 09 Collars and 11 Clamps Figures 1.1 & 1.2 NOTE: R5 24" configuration shown. Other configurations will vary slightly, but does not affect the assembly. www.playcraftsystems.com Rev K For Customer Service Call 12/27/2018 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 161 ADA STEPS w/ WALLS 1206 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Attach ADA Steps to lower deck as shown in Figure 1.1. Repeat for upper deck. (See Note A) ADA STEPS 3/8" x 1-1/2" Button Head Bolt 3/8" x 1" O.D. 3/8"...
  • Page 162 Washer Flat 3/8" x 1" O.D. x .100" thick 9413002 Nut Lock 3/8" 9413002 Nut Lock 3/8" R5-1206-48 - 48" ADA Steps w/ Walls R5 R5-1206-24R45 - ADA Steps w/ Walls 24"H x 45"L R5 Part # DESCRIPTION QTY. QTY. Part #...
  • Page 163 ADA STEPS w/ WALLS 1206 INSTALLATION INSTRUCTIONS Page 4 of 4 R3.5 Parts List R3.5-1206-12 - 12" ADA Steps w/ Walls R3.5 R3.5-1206-42 - 42" ADA Steps w/ Walls R3.5 Part # DESCRIPTION QTY. Part # DESCRIPTION QTY. CE-4335 ADA Step 12-26 CE-0030 ADA Steps 42-26 FS-1206-12R35...
  • Page 164 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual for R5-09 Collars assembly instructions. (D) An appropriate energy absorbing safety surface is required under and around all playground equipment. Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction.
  • Page 165 RAMP R5 R5-1208 INSTALLATION INSTRUCTIONS Page 2 of 7 Step 1 Refer to Footing Layout and mark footing hole locations. Dig (2) Ø 12" footing holes. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 166 RAMP R5 R5-1208 INSTALLATION INSTRUCTIONS Page 3 of 7 Step 2 (Factory Assembled) For Sensory Ramp and Platform Only INSERT Attach Insert to Wall as shown in Figure 2. (See Note A) SENSORY WALL DECK 3/8" x 2-1/2" 1/4" x 1-3/8"...
  • Page 167 Figure 1.5 into footing holes. Allow at least 72 hours to cure before using this equipment. (See Note B) Step 11 Place required protective surfacing under and around Ramp R5. (See Note D) www.playcraftsystems.com Rev H For Customer Service Call 2/22/2022...
  • Page 168 9413002 Nut Lock 3/8" 9443092-TR Nut Barrel 3/8" x 2" BH 9443092-TR Nut Barrel 3/8" x 2" BH RAMP w/ RAILS R5 - GROUND TO DECK RAMP w/ WALLS R5 - GROUND TO DECK Part # Part # DESCRIPTION DESCRIPTION...
  • Page 169 9443092-TR Nut Barrel 3/8" x 2" BH FS-1208-SR12-L Sensory Ramp Wall - Left FS-1208-SR12-R Sensory Ramp Wall - Right SENSORY RAMP R5 - GROUND TO DECK 9103032-TR Bolt Button Head 3/8" x 3/4" Part # DESCRIPTION 9333042 Washer Flat 3/8" x 7/8" O.D.
  • Page 170 Play-Tuff™ coated after fabrication. RAIL SET R5: Shall consist of a 1.660" O.D. 11 gauge top rail welded to 1/4" steel mounting clevises with 1.315" O.D. 12 gauge bottom rails, vertical rails and handrails.
  • Page 172 Sections 09 Collars and 11 Clamps Figure 1.1 Figure 1.3 Figure 1.4 See Footing Detail NOTE: R5-1209-36 Configuration shown. Other configurations will vary slightly, but See Footing Detail does not affect assembly. For Customer Service Call Rev Q Manufactured by Krauss Craft, Inc.
  • Page 173 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 2 of 7 Step 1 Footing Detail Refer to Footing Layout and mark footing hole locations. Dig (4) Ø 12" footing holes and (1) 12" x 24" oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger Page 3 footings may be required.
  • Page 174 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 3 of 7 Step 2 Locate and attach collars to posts at height shown in Figure 2. (See Note C) NOTE: Collar height varies based on Transfer Station Hand Rail Type. (See Table) FIGURE 2 Transfer Station Hand Rail Identification and Collar Height RAIL...
  • Page 175 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 4 of 7 Step 3 (Factory Assembled) TRANSFER LEG TOP Attach Transfer Leg Top to Transfer Deck Support as shown in Figure 1.1. (See Note A) 1/4" x 3/4" Square Dr. Tek Screw TRANSFER DECK SUPPORT Figure 1.1 Step 4...
  • Page 176 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 5 of 7 Step 7 TRANSFER RAIL For Transfer Station to ADA STEPS 60" & 72" Decks Only Attach Transfer Rail to ADA Steps as shown in Figure 4. (See Note A) 3/8" x 1-1/4" Button Head Bolt 3/8"...
  • Page 177 TRANSFER STATION 1209 INSTALLATION INSTRUCTIONS Page 6 of 7 Step 11 TRANSFER DECK Place Step Deck Legs into footing holes and attach Filler to Transfer Deck and Step Deck as shown in Figure 7. (See Note A) Step 12 STEP DECK Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 178 FS-1202 Step Deck Leg FS-1209-12 Transfer Station H Rail 24 FS-1209-36R Transfer Station H. Rail 48 HS-1001-R5 Socket Clamp Set R5 HS-1001-R5 Socket Clamp Set R5 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9103062-TR Bolt Button Head 3/8" x 1-1/4"...
  • Page 180 Vertical Ladder See Installation Manual Section 1309 Half Wall Figure 1.1 See Footing Detail NOTE: R5 5' Vertical Ladder shown. Other configurations will vary slightly, but does not affect assembly. For Customer Service Call Rev E Manufactured by Krauss Craft, Inc.
  • Page 181 VERTICAL LADDER 1210 INSTALLATION INSTRUCTIONS Page 2 of 3 Step 1 Footing Detail Refer to Footing Layout and mark footing hole locations. Dig (2) Ø 12" footing holes. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 182 VERTICAL LADDER 1210 INSTALLATION INSTRUCTIONS Page 3 of 3 Step 2 Attach Half Walls to Deck. Place Vertical Ladder into footing holes and attach to deck as shown in Figure 1.1. (See Notes A & C) DECK Step 3 Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 186 Grip Climber See Installation Manual Section 1309 Half Wall Figure 1.1 Figure 1.2 See Footing Detail NOTE: R5 4' deck height shown. Other configurations will vary slightly, but does not affect the assembly. www.playcraftsystems.com Rev K For Customer Service Call 6/15/2021 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 187 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 2 of 5 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) 12" x 24" x 18" deep oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 188 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 2 3/8" x 1-1/4" (Factory Assembled) DELUXE GRIP Button Head Bolt CLIMBER - RAMP FOR DELUXE GRIP CLIMBER ONLY 3/8" x 1" O.D. Washer DELUXE GRIP CLIMBER - Attach Deluxe Grip Climber Insert to Deluxe Grip INSERT Climber Ramp as shown in Figure 2.
  • Page 189 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 4 3/8" x 1" O.D. 3/8" x 1-1/4" Washer Button Head Bolt Attach Grip Ramp Feet to Grip Climb Wall as shown in Figure 3. (See Note A) GRIP CLIMB WALL 3/8"...
  • Page 190 GRIP CLIMBER 1216 INSTALLATION INSTRUCTIONS Page 5 of 5 Grip Climber Specifications DELUXE GRIP CLIMBER INSERT: 24" TO 30" DECK HEIGHT PARTS LIST Shall be formed from 12 gauge punched sheet Part # DESCRIPTION steel with a hole pattern to provide a variety of AE-4047 Grip Ramp Foot 3 attachment points for die-cast aluminum grips.
  • Page 192 DISC CLIMBER 1233 INSTALLATION INSTRUCTIONS Page 1 of 5 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 193 DISC CLIMBER 1233 INSTALLATION INSTRUCTIONS Page 2 of 5 Step 1 Footing Detail Dig (1) Ø 24" footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required. " * Footing depth must be adjusted to compensate 468mm for the depth/thickness requirements of selected...
  • Page 194 DISC CLIMBER 1233 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 2 (Factory Assembled) DOME POST CAP Attach Dome Post Cap to Disc Climber Post as shown in Figure 2. Rivet DISC CLIMBER POST FIGURE 2 3/8" x 3/4" Button Head Bolt Step 3 (Factory Assembled) 3/8"...
  • Page 195 DISC CLIMBER 1233 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 5 (Factory Assembled) DISC CLIMBER DISC FOR EACH ADDITIONAL DISC Attach Disc Climber Disc to Disc Climber Disc as shown in Figure 1.1. (See Note A) 3/8" x 1-1/4" Button Head Bolt 3/8"...
  • Page 196 DISC CLIMBER 1233 INSTALLATION INSTRUCTIONS Page 5 of 5 Assembled Parts List 1 DISC ASSEMBLY 6 DISC ASSEMBLY Part # DESCRIPTION Part # DESCRIPTION DE-4373 Disc Climber Disc DE-4373 Disc Climber Disc EG-4442 Disc Climber Cap EG-4442 Disc Climber Cap FS-1233-1 Disc Climber Post 12"...
  • Page 198 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual for R5-1310 Transition Wall installation instructions. (D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
  • Page 199 SPIRAL STEP CLIMBER R5 R5-1234 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) Ø 12" footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 200 SPIRAL STEP CLIMBER R5 R5-1234 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 2 (Factory Assembled) Attach Spiral Step Climber Treads to Spiral Step Climber 3/8" x 1-1/4" Button Head Bolt as shown in Figure 1.1. (See Note A) 3/8" x 7/8" O.D.
  • Page 201 Washer Flat 3/8" x 1" O.D. x .100" thick EE-4420 Spiral Step Climber Tread 9345002 Washer Flat SAE 1/2" FS-1234-2R Spiral Step Climber 24" R5 9443022-TR Nut Barrel 3/8" x 5/8" BH 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9333042 Washer Flat 3/8"...
  • Page 202 09 Collars and 11 Socket Clamps Figure 1.2 Figure 1.4 Figure 1.1 Figure 1.3 NOTE: R5 72" Canada Configuration shown. Other Configurations will vary slightly, but does not affect the assembly. For Customer Service Call Rev E Manufactured by Krauss Craft, Inc.
  • Page 203 1237 VERTICAL ROCK CLIMBER Page 2 of 5 39" 991mm 39" 991mm " " 625mm 321mm 18" 18" 457mm 457mm FIGURE 2 FIGURE 3 36" Vertical Rock Climber 48" Vertical Rock Climber * Top of Collar to Top of Collar ** Top of Deck to top of Collar 39"...
  • Page 204 1237 VERTICAL ROCK CLIMBER Page 3 of 5 Step 1 (Factory Assembled) Attach the Vertical Rock Climb Grips to their corresponding slot on the Vertical Rock Climber Panel as shown in Figure 1.1. (See Note A) 1/2" SAE Washer VERTICAL VERTICAL ROCK 3/8"...
  • Page 205 Part # DESCRIPTION QTY. EE-8197-G1 Vertical Rock Climb Grip - 1 FS-1237 Vertical Rock Climber Handle HS-1001-R5 Socket Clamp Set R5 EE-8197-G2 Vertical Rock Climb Grip - 2 Varies Mounting Lug EE-8197-G3 Vertical Rock Climb Grip - 3 Varies Vertical Rock Climb Entry...
  • Page 206 Part # DESCRIPTION QTY. EE-8197-G1 Vertical Rock Climb Grip - 1 FS-1237 Vertical Rock Climber Handle HS-1001-R5 Socket Clamp Set R5 EE-8197-G2 Vertical Rock Climb Grip - 2 Varies Mounting Lug EE-8197-G3 Vertical Rock Climb Grip - 3 Varies Vertical Rock Climb Entry...
  • Page 208 3-1/2" [89mm] or greater than 9" [229mm]. (D) Collar heights will vary with different walls. Use wall to locate collar heights. (E) These instructions apply for all configurations of R5 Walls, Short Walls, and Upper Walls. FIGURE 1 Steel Bar Wall Assembly UPPER WALL Figure 1.2...
  • Page 209 R5-1301 STEEL BAR WALL ASSEMBLY Page 2 of 3 Step 1 ELEVATION VIEW Use the Wall to locate and attach collars. Refer to Elevation View for notes. Varies (See Note D) (See Note C) Varies (See Note D) (See Note C)
  • Page 210 Socket Clamp Set R5 steel horizontal rails. Ground and Upper walls will Varies R5 Steel Bar Wall have a 1.029" O.D. 14 gauge top rail. The R5 Steel Bar Wall will have a multi-stage baked-on powder 9103062-TR Bolt Button Head 3/8" x 1-1/4"...
  • Page 212 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) Refer to Installation Manual for R5-09 Collars, R5-11 Socket Clamps, and 1705 Double Slide assembly instructions. FIGURE 1 Double Sit Down R5 Figure 1.1...
  • Page 213 SOCKET CLAMP TOP SIDE VIEW Step 3 SIT DOWN BAR DBL. (R5) Insert ends of Double Sit Down into Double Slide as shown in Figure 1. Attach Double Sit Down to collars as shown in Figure 1.1. (See Note B)
  • Page 214 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11 Socket Clamps. (C) Collar Locations: The Collar is to be placed 39" from top of the collar to top of the deck.
  • Page 215 R5 - 1309 HALF WALL (HANDLE) ASSEMBLY Page 2 of 3 Figure 1 Half Wall to Deck Connection 3/8" x 1" O.D. Washer, 2 Pl. 3/8" x 1-1/4" Button Head Bolt 3/8" Lock Nut 3/8" x 1" O.D. Washer, 2 Pl.
  • Page 216 Support Posts. Refer to Elevation View for Collar -VARIES- Half Wall locations. See Note C. See also Assembly Page Socket Clamp Assembly See Pg. R5 - 09 Collars for hardware type and orientation. R5-11 9103062-TR Bolt Button Head 3/8" x 1-1/4" Step 2. 9333002 Washer Flat 3/8"...
  • Page 218 Transition Wall See Installation Manual Sections 09 Collars and 11 Clamps Figure 1.2 Figure 1.1 NOTE: R5 Single Tab Transition Wall shown. Other configurations will vary slightly but do not affect assembly. www.playcraftsystems.com Rev J For Customer Service Call 8/19/2020...
  • Page 219 * Height shown from top of deck to top of collar. COLLAR HEIGHT * See Table Version Standard Metric 1310-R35/R5 39" 991mm 1310-R5 JAPAN 45" 1143mm 3/8" x 1-1/4" Button Head Bolt 3/8" x 1" O.D. Washer Step 2 Place Transition Wall Tabs into Deck slots and loosely attach hardware as shown in Figure 1.1.
  • Page 220 Shall be stainless steel, zinc/nickel plated or galvanized as required to resist rust and corrosion. Varies Transition Wall R5 HS-1001-R5 Socket Clamp Set R5 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 9413002 Nut Lock 3/8"...
  • Page 222 180° CRAWL TUBE R5 R5-1500-180 INSTALLATION INSTRUCTIONS Page 1 of 5 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 223 180° CRAWL TUBE R5 R5-1500-180 INSTALLATION INSTRUCTIONS Page 2 of 5 Step 1 Refer to Footing Layout and mark footing hole location. Dig (1) Ø 18" footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger Elevation View - Footing Detail footings may be required.
  • Page 224 180° CRAWL TUBE R5 R5-1500-180 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 2 Attach Crawl Tube sections as shown in Figure 2. (See Note A) 90° CRAWL TUBE ELBOW MM 90° CRAWL TUBE ELBOW MF 3/8" Lock Nut 3/8" x 1" O.D.
  • Page 225 (See Note B) FIGURE 3 Step 10 Place required protective surfacing under and around 180° Crawl Tube R5. (See Note D) www.playcraftsystems.com Rev E For Customer Service Call 12/20/2021 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 226 Part # DESCRIPTION DE-1509-MF 90° Crawl Tube Elbow MF DE-1509-MM 90° Crawl Tube Elbow MM EF-4451-CAN Tube Panel Offset 1.5" R5 Canada FS-1500-BK180CAN 180 Deg. Crawl Tube Entrapment Blocker Canada GG-8113 Mounting Lug R3.5 HS-1001-R5 Socket Clamp Set R5 S-1708-STRT...
  • Page 230 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual 1708 Tube Support, R5-1601 Panel Type 1 assembly instructions for R5 installation and R3.5-1600 for R3.5 installation.
  • Page 231 1613 TUBE PANEL Page 2 of 5 Step 1 Refer to Footing Layout and mark footing hole locations. Dig (1) Ø 12" footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 232 1613 TUBE PANEL Page 3 of 5 Step 2a (Factory Assembled) For R5 installation, atttach Tube Straight 24 to Roto Panel Round as shown in Figure 2. (See Note A) ROTO PANEL 3/8" x 1" ROUND O.D. Washer 3/8" x 1"...
  • Page 233 1613 TUBE PANEL Page 4 of 5 Step 3 Attach panel to deck and collars. Place Straight 3/8" x 1" Tube Support in footing hole. If attaching Window O.D. Washer and Trim, do so as shown in Figure 4. If not, attach Straight Tube Support to Straight Tube 24 3/8"...
  • Page 234 Panel Round R3.5 9103062-TR Bolt Button Head 3/8" x 1-1/4" S-1708-STRT Straight Tube Support 9103062-TR Bolt Button Head 3/8" x 1-1/4" S-1613-12R5 - R5 Tube Panel on 12" Deck 9103102-TR Bolt Button Head 3/8" x 2-1/4" Part # DESCRIPTION QTY. 9333002 Washer Flat 3/8"...
  • Page 236 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11 Socket Clamps. (C) Collar Locations: Deck Mount - Collar measures 39" from top of deck to top of collar. Ground Mount - Collars measure 33-5/8"...
  • Page 237 Figure 3 Pipe to Collar Connection Deck Mt. - 2 Pl. Socket Clamp Ground Mt. - 4 Pl. Assembly Pg. R5 - 11 Collar Assembly Pg. R5 - 09 PANEL (front) Pre-Assembled Pipe Pre-Assembled Collar For Customer Service Call Manufactured by Krauss Craft, Inc.
  • Page 238 See Pg. Socket Clamp Assy. Support Posts. Refer to Elevation View for Collar R5 - 11 locations. See Note C. See also Assembly Page R5 - 09 Collars for hardware type and orientation. 9103062-TR Bolt Button Head 3/8" x 1-1/4"...
  • Page 240 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11 Socket Clamps. (C) Collar Locations: Deck Mount - Collar measures 39" from top of deck to top of collar. Ground Mount - Collars measure 33-5/8"...
  • Page 241 Mounting Lug Connection Socket Clamp Deck Mt. - 2 Pl. Assembly Pg. R5 - 11 Ground Mt. - 4 Pl. MOUNTING Collar Assembly Pg. R5 - 09 1/2" SAE Washer 3/8" x 1-3/8" Shoulder Bolt PANEL (front) For Customer Service Call Manufactured by Krauss Craft, Inc.
  • Page 242 -VARIES- Panel (HDPE) Support Posts. Refer to Elevation View for Collar 007007 Mounting Lug R5 locations. See Note C. See also Assembly Page R5 007118 Flat Panel Bracket - 09 Collars for hardware type and orientation. Socket Clamp Assy. See Pg.
  • Page 244 FIGURE 1 Clubhouse Assembly See Installation Manual Sections 09 Collars and 11 Clamps Figure 1.1 NOTE: R5 Clubhouse Assembly shown. Other configurations will vary slightly but See Footing Detail does not affect assembly. www.playcraftsystems.com Rev G...
  • Page 245 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 2 of 8 Step 1 Refer to Footing Layout and mark footing hole location. Dig (1) Ø 12" footing hole. Footing Detail Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 246 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 3 of 8 Step 2 (Factory Assembled) 3/8" NUTSERT Install Nutsert into Table Support as shown in Figure 2. (See Note A) TABLE SUPPORT FIGURE 2 Step 3 Locate and attach collars at heights shown in SOCKET Footing Detail.
  • Page 247 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 4 of 8 Step 4 Refer to Figure 4 for location and attach Store Panel Counter Brackets to Panels as shown in Figure 1.1. (See Note A) STORE PANEL COUNTER BRACKET 3/8" x 1" O.D.
  • Page 248 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 5 of 8 Step 6 Attach Seat Support to Store Panel Counter Brackets. Attach Store Panel Counter Bracket to Seat Support as shown in Figure 6. (See Note A) 3/8" x 3/4" 3/8" x 5/8" Barrel Nut Button Head Bolt 1/2"...
  • Page 249 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 6 of 8 Step 8 Place Table Support into footing hole. Attach Table to Store Panel Counter Brackets and Table Support as shown in Figure 8. (See Notes A & B) 3/8" x 1" O.D. 3/8"...
  • Page 250 BE-4285 Store Panel Counter Bracket BE-4285 Store Panel Counter Bracket EF-0057 Clubhouse Table Panel R5 EF-7102-EP Clubhouse Panels R5 - End Panel EF-7102-T Clubhouse Panels R5 - Table EF-7102-HW Clubhouse Panels R5 - Half Wall GG-8113 Mounting Lug R3.5 EF-7102-MP...
  • Page 251 CLUBHOUSE ASSEMBLY 1639 INSTALLATION INSTRUCTIONS Page 8 of 8 Specifications CLUB HOUSE PANELS & TRIM: Shall be made from high density 3/4" thick hot extruded polyethylene sheet plastic specially formulated for optimum UV stability and color retention. CLUB HOUSE TABLE SUPPORT: Shall be fabricated using 1.660"...
  • Page 252 (B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be allowed to cure completely before using the equipment (at least 72 hours). (C) Refer to Installation Manual Section R5-1304 Slide Sit Down Wall, or R3.5-1304-CAN Sit Down Wall with Guards R3.5 installation instructions.
  • Page 253 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Footing Detail Refer to Footing Layout and mark footing hole location. Dig (1) 12" X 24" oval footing hole. Refer to Footing Detail for depth and details. IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 254 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 2 Attach Slide Sit Down Wall to deck and posts. (See Note C) Step 3 Attach Poly Wave Slide Footing V2 to Poly Wave Slide V2 as shown in Figure 2. (See Note A) POLY WAVE SLIDE V2 3/8"...
  • Page 255 POLY WAVE SINGLE SLIDE V2 1704-V2 INSTALLATION INSTRUCTIONS Page 4 of 4 Parts List Specifications POLY WAVE SLIDE V2: 24" POLY WAVE SLIDE V2 Shall be constructed of UV-stabilized, rotationally Part # DESCRIPTION QTY. molded, linear, low density polyethylene with an 111240-2 2' Poly Wave Slide Vers2 average wall thickness of .250".
  • Page 256 (at least 72 hours). (C) Refer to Installation Manual Section R5-1305 Double Sit Down Bar and R3.5-1305 Double Sit Down Panel. (D) Exit height must be between 7" [180mm] and 15" [380mm] from finish grade for slides with an elevation greater than 48".
  • Page 257 1702 DOUBLE SLIDE Page 2 of 7 Step 1 Refer to corresponding Footing Layout and mark footing hole locations. Dig (2) Ø 12" and (1) 12" x 24" footing hole(s). Refer to Footing Detail for depth and details. Note: For 36" Double Slide dig only (2) Ø 12" footing holes.
  • Page 258 1702 DOUBLE SLIDE Page 3 of 7 R5 Top View - Footing Layouts " 36" Double Slide 1456mm " 466mm " 233mm " 2099mm " 48" Double Slide " 884mm 466mm " 233mm " 2570mm 46" 60" Double Slide 1168mm "...
  • Page 259 1702 DOUBLE SLIDE Page 4 of 7 R3.5 Top View - Footing Layouts " 36" Double Slide 1494mm " 466mm " 233mm " 2137mm 48" Double Slide " " 922mm 466mm " 233mm " 2609mm 60" Double Slide " 1207mm "...
  • Page 260 For R5 Double Slide only Place the Double Slide Leg and Supports into the footing holes and attach the face of the double slide to the face of the R5 deck as shown in Figure 1.3. (See Note A) DOUBLE SLIDE For R3.5 Double Slide only...
  • Page 261 1702 DOUBLE SLIDE Page 6 of 7 36" Double Slide Step 5 R5 Parts List Part # DESCRIPTION QTY. DE-4224 Double Slide 36-42 Fully tighten all fasteners according to the FS-1702 Double Slide Leg "TIGHTENING TORQUE FOR HARDWARE" 9103082-TR Bolt Button Head 3/8" x 1-3/4"...
  • Page 262 1702 DOUBLE SLIDE Page 7 of 7 60" Double Slide 72" Double Slide R5 Parts List R5 Parts List Part # DESCRIPTION QTY. Part # DESCRIPTION QTY. DE-4806 60" Doulbe Slide DE-4324 72" Double Slide FS-1702 Double Slide Leg FS-1702...
  • Page 264 Sections 09 Collars Figure 1.1 Figure 1.4 Figures 1.3 & 1.5 Figure 1.7 Figure 1.2 NOTE: R5 Spiral Slide 72" configuration shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com Rev B For Customer Service Call 5/19/2021...
  • Page 265 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 2 of 12 Step 1 Refer to Footing Layout and mark footing hole locations. Dig 2 Ø12" footing holes and 1 x 12" x 24" oval footing hole. Refer to Footing Detail for depth and details. Elevation View - Footing Detail IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 266 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 3 of 12 Top View - Footing Layout 84" 18" " 457mm 2 Plcs 1361mm 24" 610mm " " 1122mm " 859mm 595mm 12" " 305mm 230mm " 1225mm " 2306mm " 2458mm Top View - Footing Layout 96"...
  • Page 267 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 4 of 12 Step 2 HOOD Attach Side Guard to Hood as shown in Figure 1.1. (See Note A) 3/8" x 1" O.D. Washer 3/8" x 1" Button Head Bolt SIDE GUARD 3/8"...
  • Page 268 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 5 of 12 Step 5 Attach Spiral Slide Deck to Deck as shown in 3/8" Lock Nut Figure 2. (See Note A) 3/8" x 1" O.D. Washer DECK SPIRAL SLIDE DECK 3/8" x 1" O.D. Washer 3/8"...
  • Page 269 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 6 of 12 Step 8 HOOD Attach Wall to Hood as shown in Figure 1.6. (See Note A) 1/4" x 1" OD Fender Washer NOTE: Repeat Steps 6-7 for other side before WALL securing with Tek screw.
  • Page 270 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 7 of 12 Step 11 3/8" x 1" O.D. Washer HOOD Secure Curved Entry to Hood as shown in 3/8" x 2-1/4" Button Head Bolt Figure 4. (See Note A) CURVED ENTRY WALL CURVED ENTRY...
  • Page 271 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 8 of 12 Step 14 3/8" x 1" O.D. 3/8" x 1" O.D. Washer Place Slide Support in footing hole and attach to Washer Support Bracket as shown in Figure 7. (See Note A) 3/8"...
  • Page 272 Twister Sit Down Side Guard Canada FS-1701 Single Slide Leg FS-1701 Single Slide Leg FS-1706-S-ENT-R5-L Sectional Spiral Slide Wall R5 - Left FS-1706-S-ENT-R35-L Sectional Spiral Slide Wall R35 - Left FS-1706-S-ENT-R5-R Sectional Spiral Slide Wall R5 - Right FS-1706-S-ENT-R35-R Sectional Spiral Slide Wall R35 - Right...
  • Page 273 Twister Sit Down Side Guard Canada FS-1701 Single Slide Leg FS-1701 Single Slide Leg FS-1706-S-ENT-R5-L Sectional Spiral Slide Wall R5 - Left FS-1706-S-ENT-R35-L Sectional Spiral Slide Wall R35 - Left FS-1706-S-ENT-R5-R Sectional Spiral Slide Wall R5 - Right FS-1706-S-ENT-R35-R Sectional Spiral Slide Wall R35 - Right...
  • Page 274 Twister Sit Down Side Guard Canada FS-1701 Single Slide Leg FS-1701 Single Slide Leg FS-1706-S-ENT-R5-L Sectional Spiral Slide Wall R5 - Left FS-1706-S-ENT-R35-L Sectional Spiral Slide Wall R35 - Left FS-1706-S-ENT-R5-R Sectional Spiral Slide Wall R5 - Right FS-1706-S-ENT-R35-R Sectional Spiral Slide Wall R35 - Right...
  • Page 275 SECTIONAL SPIRAL SLIDE ASSEMBLY 1706-S INSTALLATION INSTRUCTIONS Page 12 of 12 Specifications SPIRAL SLIDE DECK: Shall be precision cut, formed, and welded using 12 gauge thick steel and shall be Play-Tuff™ coated after fabrication. TWISTER SLIDE SECTIONS & HOOD: Shall be constructed of UV-stabilized, rotationally molded, linear, low density polyethylene with an average wall thickness of .250".
  • Page 276 (at least 72 hours). (C) Refer to Installation Manual for R5-1349 Portal Slide Entry, 1708 Tube Supports Assembly, 1710 Twister Slide, 1710-SUP Twister Slide Support Assembly and 1709-(YOUR SLIDE) Portal Slide Configuration installation instructions.
  • Page 277 PORTAL SLIDE 1709 INSTALLATION INSTRUCTIONS Page 2 of 6 Step 1 Refer to Footing Layout and mark footing hole locations. Dig the appropriate number of Ø 18" footing holes and one 12" x 24" footing hole. Refer to Footing Detail for depth and details. Elevation View - Footing Detail IMPORTANT: For areas with soft soil conditions, larger footings may be required.
  • Page 278 PORTAL SLIDE 1709 INSTALLATION INSTRUCTIONS Page 3 of 6 Step 2 TRANSITION Assemble Portal Slide Entry to Deck. EXTENSION (See Note C) Step 3 Attach Tube to Transition Extension as shown in Figure 2. (See Note A) Step 4 3/8" x 1-1/4" Button Head Attach remaining Tube sections as Bolt...
  • Page 279 PORTAL SLIDE 1709 INSTALLATION INSTRUCTIONS Page 4 of 6 Step 5 3/8" x 1" O.D. Washer Attach Tube onto Tube to Twister Transition Assembly 3/8" x 1-1/4" as shown in Figure 5. For Tube connections with Tube Button Head Bolt TUBE Support refer to Figure 6.
  • Page 280 PORTAL SLIDE 1709 INSTALLATION INSTRUCTIONS Page 5 of 6 Step 7 Place Single Slide Leg into footing hole and attach Single Slide Leg to Exit Section as shown in Figure 9. (See Note A) Step 8 EXIT SECTION Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE"...
  • Page 281 GENERAL SLIDE LAYOUT TUBE TO TWISTER JUNCTION Part # Part # DESCRIPTION DESCRIPTION S-1349-R5 Portal Slide Entry R5 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick Varies Tube MF Section Varies...
  • Page 282 FIGURE 1 Steel Quad Roof Figures 1.2 & 1.3 Figure 1.1 NOTE: R5 Steel Quad Roof shown. Other configurations will vary slightly, but does not affect assembly. For Customer Service Call Rev E Manufactured by Krauss Craft, Inc.
  • Page 283 STEEL QUAD ROOF 18011 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 Attach the Left Side Roof Section to the Right Side 3/8" x 1" O.D. Washer Roof Section as shown in Figure 2. (See Note A) 3/8" Black Cap 3/8"...
  • Page 284 STEEL QUAD ROOF 18011 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 3 3/8" x 1" O.D. Washer 3/8" x 1" Button Attach Quad Roof Cap to Roof Sections as shown Head Bolt in Figure 4. (See Note A) QUAD ROOF 3/8"...
  • Page 285 9103062-TR Bolt Button Head 3/8" x 1-1/4" 9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 9413162-BLK Nut Lock 3/8" w/ Black Cap R5 LARGE STEEL QUAD ROOF Part # DESCRIPTION BE-0053 Roof Seam Support Bracket BE-7233 Steel Roof Skirt Connector...
  • Page 286 Shade Canopy Square Roof Figure 1.3 Figures 1.1 & 1.4 Figure 1.2 NOTE: R5 14' Shade Canopy Square Roof shown. Other configurations will vary slightly, but does not affect assembly. For Customer Service Call Rev B Manufactured by Krauss Craft, Inc.
  • Page 287 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 2 of 6 Elevation View (See Note B) Top View (X)* Dimension taken from center of bolt to center of bolt. * Dimension indicated should be equal on all sides. For Customer Service Call Rev B Manufactured by Krauss Craft, Inc.
  • Page 288 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 3 of 6 Step 1 (Factory Assembled) Assemble Canopy Jack Screws. Apply grease to Canopy Jack Screws and attach to Rafters as shown in Figure 1.1. (See Note A) 3/8" x 3/4" Button Head Bolt NOTE: Do not use liquid thread lock (such as Locktite®) on 1/4"...
  • Page 289 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 4 of 6 Step 4 Set Rafters into Canopy Support Legs and center above deck. Secure Rafters to Canopy Support Legs as shown in Figure 4. RAFTER NOTE: Insure all lower ends of Rafters are level and at same height after attached to Canopy Support Legs.
  • Page 290 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 5 of 6 Step 7 3/8" x 3/4" Button Head Bolt Attach Canopy to Rafter Hub as shown in Figure 1.3. NOTE: Do not use liquid thread lock (such as Locktite®) on 3/8" x 3/4" Button Head Bolt and Rafter Hub in this step.
  • Page 291 SHADE CANOPY SQUARE ROOF 18021 INSTALLATION INSTRUCTIONS Page 6 of 6 Parts List Specifications ROOF CANOPY JACK SCREW: Part # QTY. DESCRIPTION Shall be fabricated using 2" O.D. 10 gauge steel FS-18022-LEG Roof Canopy Support Leg tube with welded 3/16" thick steel plugs, welded 1" FS-18021-HUB Roof Canopy Square Rafter Hub O.D.
  • Page 292 Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the equipment or consult your surfacing supply representative. FIGURE 1 Driver Wheel to Post NOTE: R5 Driver Wheel to Post shown. Other configurations will vary slightly, but does not affect assembly. www.playcraftsystems.com...
  • Page 293 Locate Driver Wheel height and attach Steering Wheel Bracket as shown in Figure 3. (See Note A) 1/2" Washer x .116 Thick 1/2" Lock Nut R5 SPLIT COLLAR HALF 1/2" Washer x .116 Thick 1/2" x 1-1/2" Button Head Bolt...
  • Page 294 DRIVER WHEEL TO POST 1812 INSTALLATION INSTRUCTIONS Page 3 of 5 Step 3 Secure Steering Wheel Bracket to post as shown in Figure 4. (See Note A) 1/4"x 1-1/4" BH TR Tek Screw STEERING WHEEL BRACKET FIGURE 4 3/8" x 1" Button Step 4 Head Bolt 3/8"...
  • Page 295 DRIVER WHEEL TO POST 1812 INSTALLATION INSTRUCTIONS Page 4 of 5 Step 5 Attach Ships Wheel to Steering Wheel Bracket as shown in Figure 6. (See Note A) Step 6 Fully tighten all fasteners according to the "TIGHTENING TORQUE FOR HARDWARE" section of the Installation Manual.
  • Page 296 S-1812-R coat finish. Part # DESCRIPTION QTY. BF-7068 Split Collar Half R5 WHEEL HUB: Shall be machined from Ø 3-3/4" high strength FS-1812-R Steering Wheel to Post Bracket aluminum alloy. The Wheel Hub shall have a GE-4728 Driver Wheel Casting multi-staged baked-on powder coat finish.
  • Page 298 "thread seizure" in stainless steel hardware by serving as a lubricant during assembly. (B) Refer to Installation Manual for 09 Collars and R5-11 Socket Clamps installation instructions. (C) The maximum height of rungs (at grasping point) from the top of the protective surfacing varies by age group: Ages 2-5: 60"...
  • Page 299 1937 INSTALLATION INSTRUCTIONS Page 2 of 3 Step 1 For R5 and R3.5 Versions, locate and attach Collars at height designated on the Assembly View. (See Notes B & C) Step 2 Attach Crunch Handle to Post as shown in Figure 2.
  • Page 300 Part # DESCRIPTION steel tubing with a welded 0.625" H.R. round bar FS-1937-R5 Crunch Handle R5 crossbar. The Crunch Handle R5 shall have a HS-1001-R5 Socket Clamp Set R5 multi-stage baked-on powder coat finish. R3.5 CRUNCH HANDLE CRUNCH HANDLE R35:...
  • Page 302 For replacement parts, additional maintenance supplies or information, please contact your Playcraft representative or customer service at: Playcraft Systems ● 123 North Valley Drive ● Grants Pass, OR 97526 Tel: 541-955-9199 Fax: 541-955-6130 Rev. 1.2b...
  • Page 303 Packing and parts lists will be required when ordering replacement parts. Read This Document First Prior to performing required maintenance on any play structures or play accessories supplied by Playcraft Systems, it is imperative that this document be read and fully understood by all persons responsible for maintaining your new playground equipment.
  • Page 304 Playground Equipment Maintenance Guidelines Risk Management Liability exposure concerns us all. Your role in decreasing this exposure begins with careful site selection, proper play surface preparation, and correct equipment installation. Once your playground is put into service your obligation continues with an ongoing maintenance program. ln-service training of your maintenance staff, a systematic and documented program for inspection of the site and equipment, procedures for immediate maintenance and repair, plus meaningful recordkeeping are indispensable steps in providing a safe playground environment for the users.
  • Page 305 Playground Equipment Maintenance Guidelines Safety Surfacing (Continued) Climate, supervision, budget, and maintenance considerations can each be a factor for choosing the correct material for your site. Safety surfacing materials must be maintained at a depth or thickness sufficient to meet ASTM Standard F-1292, "Standard Specification for lmpact Attenuation Systems Under and Around Playground Equipment."...
  • Page 306 Playground Equipment Maintenance Guidelines Inspection After Installation The following inspection steps should be taken immediately following the installation of play equipment. Check to see that each concrete footing meets all specifications. ● Compare the “as-built" structure with the manufacture’s drawings and specifications to verify that the ●...
  • Page 307 Playground Equipment Maintenance Guidelines Scheduling Maintenance (Continued) Monitor changing patterns of use and/or changing site and equipment conditions. Be prepared to increase routine safety inspections as required. Expect the frequency of more detailed playground ● inspections to vary due to changes of season, climate, history of vandalism, intensity of use, type of equipment and behavioral patterns of the playground users.
  • Page 308 Playground Equipment Maintenance Guidelines Inspection Points Suggested DAILY Playground Maintenance Safety Inspection Points The Site The safety surfacing material is clean and free of debris and is suitable for play. ● lf the safety surfacing material is loose fill, check for rocks, tree roots, animal feces, glass, nails, food ●...
  • Page 309 Playground Equipment Maintenance Guidelines Inspection Points (Continued) Plastic Surfaces Plastic surfaces are smooth, with no sharp protrusions. ● Plastic shows no signs of unacceptable wear or vandalism. ● Protective Barriers Wire Mesh Wall Panels or Steel Pipe Walls Connecting hardware is secure and intact. ●...
  • Page 310 Playground Equipment Maintenance Guidelines Moving Accessories (Continued) Track Ride Safety surfacing material around and beneath Track Ride path is acceptable. ● Supporting beam is firmly attached to structural supports. ● All attachment hardware is in place and secure. ● Track is free of obstructions and foreign objects and bearings of track assembly roll freely from one ●...
  • Page 311 Playground Equipment Maintenance Guidelines Stationary Accessories Spiral Slide Safety surfacing material around and beneath Spiral Slide is acceptable. ● All connecting hardware is in place and secure. ● Bedway is smooth, clean, and free of foreign objects between sections and/or against support post. ●...
  • Page 312 Equipment Repair Playcraft Systems uses only the finest and most durable materials available in the manufacture of its equipment. Occasionally components, because of damage through vandalism, normal wear and tear and various other reasons, need minor repair. Simple repairs can be made and should be expected over the useful life of your equipment.
  • Page 313 (B) When replacing hardware, refer to assembly instructions provided with the original equipment or component. For replacement parts, additional maintenance supplies or information, please contact your Playcraft representative or customer service at: Playcraft Systems ● 123 North Valley Drive ● Grants Pass, OR 97526 Tel: 541-955-9199 Fax: 541-955-6130 Page 12 of 13...
  • Page 314 Playground Equipment Maintenance Guidelines NOTES: Page 13 of 13...

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