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Summary of Contents for Lissmac CC401 E
- Page 1 OPERATING MANUAL FLOOR SAW CC401 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/48...
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- Page 3 Imprint This operating manual is for: LISSMAC floor saw CC401 E Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach, Germany Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 Instructions to the operator The warning notices in this manual are not universally complete. Lissmac cannot foresee every potential hazard. Appropriate safety rules and precautions with respect to working methods and operation must be implemented, as with any other machine.
- Page 5 Warning and safety notices: Read the operating manual Wear hearing protection Wear safety goggles Wear gloves Wear a protective helmet Wear suitable work clothes and wash dusty clothes Remove the power plug before working on the machine Risk of cuts on rotating tool Wait for all parts to stop moving.
- Page 6 Only store and transport the unit in an upright position Sound power level of the machine Visual inspection Spray-on grease Grease gun 6/48...
- Page 7 A tool in the form of a saw blade is required to operate the floor saw. These tools can be purchased from the manufacturer. further documents LISSMAC does not assume responsibility or liability regarding the completeness of further documentation. Changes and reservations We strive to keep this operating manual correct and up to date.
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Page 8: Table Of Contents
1. Properties & advantages ....................9 Table of contents 2. General safety information .................... 10 2.1. Intended use policy......................10 2.2. Organizational measures ....................11 2.3. Choice of personnel and qualifications; fundamental obligations ........12 2.4. Safety notices regarding the operating phases ...............12 2.5. -
Page 9: Table Of Contents 1. Properties & Advantages
Due to the compact, easy-to-handle design, every corner of the construction site can be reached The LISSMAC electrical floor saws are low-noise and therefore particularly suited for work on and in buildings The COPMACTCUT 401 E can be quickly and easily dismantled into several parts. -
Page 10: General Safety Information
Intended use The LISSMAC floor saw is a floor angle grinder and is exclusively for cutting joints in concrete or asphalt with water. Cutting requires a tool in the form of a diamond saw blade. The floor saw may only be operated by one person. -
Page 11: Organizational Measures
2.2. Organizational measures This operating manual must be kept within easy reach for everybody at the place of use. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. Similar obligations may also arise in relation to e.g. -
Page 12: Choice Of Personnel And Qualifications; Fundamental Obligations
2.3. Choice of personnel and qualifications; fundamental obligations Operators must be at least 18 years of age and mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned, in writing by the employer, to operate the floor saw. - Page 13 2.4.2. Commissioning Protect hands from sharp edges when fitting the saw blade. Ensure that the ground/floor has adequate load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visually check the floor saw for damage and defects. Check the safety set-up in particular. Provide a water supply to cool the saw blade.
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Page 14: Note Relating To Special Types Of Danger
2.4.4. Relocating the floor saw The floor saw may only be relocated when the saw blade is stopped. Before leaving the floor saw’s operating position, the motor must be turned off and the saw blade must stop. A rotating saw blade poses a high risk of injury. The parking brake must always be activated when the machine is not in use. -
Page 15: Transport
2.5.2. Electrical energy Only use original fuses with the specified amperage. The floor saw must be immediately shut off in the event of malfunctions. Electrical work may only be carried out by certified qualified experts. The machine’s electrical equipment must be inspected and tested at regular intervals. Defects, such as loose connections or damaged cables, must be corrected immediately. -
Page 16: Packaging And Storage
2.7. Packaging and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components have been carefully packed. On receipt of the machine, it should be checked for damage. The device packaging consists of recyclable materials. Please place these into the appropriate collection containers, so that they can go for recycling. -
Page 17: Device Description
3. DEVICE DESCRIPTION 3.1. Machine part names Item 1 Rear tracking pointer Item 8 Guard mount Item 15 Handles, height-adjustable Item 2 GEKA water connection Item 9 Cutting depth indicator Item 16 Main switch Item 3 Cutting depth adjustment crank Item 10 Blade sprayer supply line Item 17... -
Page 18: Technical Data
3.2. Technical data COMPACTCUT 401 E max. cutting depth 320 mm / 13” max. saw blade diameter 800 mm / 31.5” Saw blade arbor 25.4 mm / 10” Saw blade rpm 1400 1/min (RPM) Left/right-hand cut Drive motor Electric motor Power (kW/HP) 7.5 kW Power consumption... -
Page 19: Sound Power Level
3.3. Sound power level WARNING Danger of hearing damage As from a sound power level of 85 dB (A), wearing ear protectors is mandatory. Where your personal hearing protection. This specification defines the volume of the noise relative to the operator's workplace and the sound power level of the floor saw. -
Page 20: Electrical Voltage
3.5. Electrical voltage WARNING Danger of electric shock The machine works with high voltages and currents. The user can suffer fatal electric shocks due to damaged lines or electrical components. Do no operate the machine with damaged electrical components Immediately replace defective cables or components ... -
Page 21: Transport
4. TRANSPORT 4.1. Transport position WARNING Risk of being crushed by an unsecured machine Injuries due to the machine unintentionally changing position or falling parts. Only transport the floor saw in the transport position Secure the machine via suitable attachment points. ... -
Page 22: Disassemble Into Individual Parts For Transport
4.2. Disassemble into individual parts for transport WARNING Crush hazard or electric shock hazard Improper assembly or damage during transport can result in personal injuries or property damage. Always perform assembly, disassembly and transport carefully. Check the machine for transport damage before assembly ... -
Page 23: Commissioning
5. COMMISSIONING 5.1. Operating materials Lubricant The grease used on the floor saw is called "Energrease LS2 BP". (Lithium-saponified multi-purpose grease from NLGI Grade 2 in accordance with DIN 51818 / NLGI GC – LB Grade 2) Water The water pressure in the supply line must not exceed 5 bar. If necessary, use a pressure reducer. V-belt Use full sets (4 pcs.) model XPZ950. -
Page 24: Parking Brake
5.4. Parking brake WARNING Risk of being crushed by an unsecured machine Injuries due to the machine unintentionally changing position. Always secure the floor saw with the parking brake when the machine is not in use. Procedure • The parking brake is activated and released using your foot 5.5. -
Page 25: Installing/Replacing The Saw Blade (Tool)
5.7. Installing/replacing the saw blade (tool) WARNING Risk of cuts and crushing injuries The rotating saw blade or flange can catch hold of clothing or body parts and sever them. Pull the plug All parts must have stopped moving before working on the machine may begin. ... - Page 26 NOTICE Installing the saw blade When installing the saw blade, make sure the surface of the blade is clean. The saw blade must lie directly against the flange. Match the rotational direction of the saw blade to the rotational direction arrow (down-cutting). Procedure To install/replace the saw blade, perform the following steps: ...
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Page 27: Switching From Right-Hand To Left-Hand Cutting
5.8. Switching from right-hand to left-hand cutting WARNING Risk of cuts and crushing injuries The rotating saw blade or flange can catch hold of clothing or body parts and sever them. Pull the plug. All parts must have stopped moving before working on the machine may begin. ... -
Page 28: Operation
6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General rules Banish other persons from the work area, or create a barrier. • The operator is not permitted to leave the machine while the motor is running. •... -
Page 29: Start Preparations
WARNING Fall hazard Injuries due to falling downward if the substrate cannot bear the load Ensure the substrate on which you are cutting has a sufficient load-bearing capacity. When cutting, make sure the floor saw and personnel are not on the side to be cut off. CAUTION Burn hazard Motor parts and tools become hot during operation and can cause burns... -
Page 30: Switching The Machine On And Off
6.3. Switching the machine on and off The main switch will be held in place if the unit is being supplied with power. If the switch does not remain in the I/ON position, the power is not connected. This is a safety function! The switch will automatically switch to the 0/OFF position in the event of a power failure to prevent the machine from starting up unintentionally when the power supply is re-established. -
Page 31: Check Rotational Direction
Switch off 1. Move the saw blade until it is free (lift the blade completely from the kerf) Activate the parking brake Selection switch in the Y position Selection switch in the 0 position Main switch in the 0/OFF position Let the blade run until it stops Pull the plug before leaving the machine. -
Page 32: Lower/Raise The Saw Blade And Set The Depth
6.5. Lower/raise the saw blade and set the depth WARNING Ejected parts hazard The saw blade may be damaged if it is lowered too quickly. Segments can break out and be ejected in an uncontrolled manner. Slowly lower the saw blade into the cutting surface ... -
Page 33: Relocating The Floor Saw
6.6. Relocating the floor saw WARNING Cut hazard at rotating saw blade When touching the rotating saw blade, clothing and limbs can be pulled in and severed. The machine may not be maneuvered while the blade is spinning. During relocation, the operator may not leave the intended working position behind the handle ... -
Page 34: Cutting With The Saw Blade Guard Open
6.7. Cutting with the saw blade guard open WARNING Lacerations and ejected parts hazard Severe injuries when coming into contact with the rotating saw blade or from ejected material when cutting without the saw blade guard. Keep the machine’s cutting area free ... -
Page 35: Cutting Special Forms
6.8. Cutting special forms Flush with the wall A separately available blade guard for sawing flush with a wall can be attached to the floor saw. Flush-with-wall flange To this end, the normal drive pin on the saw flange must be replaced with a shorter pin. •... -
Page 36: Switch Off The Floor Saw
6.9. Switch off the floor saw WARNING Crush hazard Personal and property damage can result from uncontrolled machine movement. When work has been complete, always secure the floor saw using the parking brake. Procedure 1. Put the machine down on a level, weight-bearing surface 2. -
Page 37: Servicing
7. SERVICING 7.1. Maintenance WARNING Cut and crush hazard Serious injuries when coming into contact with a rotating saw blade or belt drive. Maintenance and repairs may only take place when the machine is switched off Maintenance and repairs may only be carried out by trained personnel. The machine must be secured against anyone else switching it on. -
Page 38: Lubrication Points
7.2. Lubrication points The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally reactivated. Maintenance and service work may only be carried out by qualified technical personnel. Secure the machine with a crane. daily 38/48... -
Page 39: Check The Drive Belt Tension
7.3. Check the drive belt tension WARNING Cut and crush hazard Body parts and clothing can be pulled in if they come into contact with the belt drive. Risk of cuts and crushing injuries through to amputations. Removing or opening the belt cover or reaching into the rotating belt drive is prohibited ... -
Page 40: Replace Drive Belts
7.4. Replace drive belts Procedure: Disconnect the power supply. Remove the flange cover and flange. Loosen the 4 mounting screws and remove the belt cover. Evenly loosen the tensioning screws on the motor slide in turns and relax the belts. ... -
Page 41: Troubleshooting
7.5. Troubleshooting The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally switched back on. Maintenance and service work may only be carried out by qualified technical personnel. NOTICE The following points must be checked first in the event of cutting problems: ... -
Page 42: Maintenance Plan
7.6. Maintenance plan This section is intended to serve as evidence of maintenance work carried out and service log book. All maintenance work and services must be logged as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance work or servicing completed Date/signature 42/48... -
Page 43: Tools
The parameters must be correct in order to achieve the best results. The optimal cutting performance can be determined with this diagram. The prices of the tools can be determined in the LISSMAC sales booklet. This sales booklet can be obtained from the manufacturer at any time. -
Page 44: Warranty
9. WARRANTY The warranty for this machine is 12 months. For the wear parts listed below, the warranty is only valid for wear that is not due to operation. Wear parts are those parts that are subject to operational wear when the machine is used as intended. The wear time cannot be defined in a uniform manner, it differs according to the usage intensity. - Page 45 Lanzstrasse 4 D-88410 Bad Wurzach The technical documentation is archived by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach, Germany Documentation Officer Head of design / technical documentation Machine description: The floor saw is solely intended for wet cutting joints in concrete or asphalt with a diamond- tipped tool.
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Page 46: Circuit Diagram
10. CIRCUIT DIAGRAM 46/48... - Page 47 47/48...
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