Dorner AquaGard LP Installation, Maintenance, And Parts Manual
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Dorner AquaGard LP Installation, Maintenance, And Parts Manual

Sanitary end drive conveyors
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AquaGard
LP Sanitary
End Drive Conveyors
Installation, Maintenance and Parts Manual
For other service manuals visit our website at:
www.dornerconveyors.com/manuals-literature
Record Conveyor Serial Number Here
851-967 Rev. A

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Summary of Contents for Dorner AquaGard LP

  • Page 1 ® AquaGard LP Sanitary End Drive Conveyors Installation, Maintenance and Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-967 Rev. A...

  • Page 2: Table Of Contents

    Fully Adjustable Guides ..........35 Tool-Less Fully Adjustable Guides ....... 36 25 mm Cleated High Sides ..........37 75 mm Cleated High Sides ..........38 152 mm Cleated High Sides .......... 39 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 3: Introduction

    Introduction The Dorner Limited Warranty applies. CAUTION Dorner reserves the right to make changes at any time without notice or obligation. Some illustrations may show guards Dorner has convenient, pre-configured kits of Critical removed. DO NOT operate equipment without Service Parts for all conveyor products. These time saving guards.

  • Page 4: Warnings - General Safety

    Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing SEVERE HAZARD! serious injury. • Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. • When conveyors are used in conjunction with...

  • Page 5: Product Description

    Product Description Refer to (Figure 1) for typical conveyor components. Conveyor Gearmotor Controller Belt (Cleated Belt Shown) Support Stands End Drive Idler End Guides Figure 1 Figure 1 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 6: Specifications

    Support Type Return Rollers Idler Tail Type Drive Shaft Position Drive Tail Type V-Guide Options Conveyor Length (mm) Conveyor Width (mm) Document Language See “Engineering” Manual for details. AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 7: Conveyor Supports

    16 mm 38.0 Nm (335 in lbs) 5 mm 12.0 Nm (106 in lbs) M10 x 1.5 Dorner recommends FDA approved grease on all threaded stainless steel fasteners. AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 8: Installation

    Installation Conveyors Longer than 2998 mm NOTE (118") Dorner recommends cleaning all the “food Connecting Components zones” prior to placing conveyor into service. Insure adequate access is provided for Typical connecting components (Figure 4). cleaning and servicing equipment so that the required level of hygiene can be maintained.

  • Page 9: Belt Installation

    Loosen belt fastener (Figure 7) or tool-less fastener (Figure 8) on both sides of conveyor. Figure 7 Figure 9 CAUTION Pinch point occurs when rotating idler end. Use caution. Figure 7 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.
  • Page 10 Use caution. Tension conveyor belt, if required. See “Conveyor Belt Tensioning” on page 21. Track conveyor belt, if required. See “Conveyor Belt Tracking” on page 21. Figure 13 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 11: Stand Installation

    (Figure 16, item 2) and two carriage bolts screws (Figure 18, item 1) on each side. and nuts (Figure 16, item 3) on each side. Figure 18 Figure 16 Figure 18 Figure 16 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 12: Belt Returns

    (Figure 20, item 2), and a screw (Figure 20, item 3) on each side. Figure 20 Figure 21 Install carriage bolt (Figure 22, item 1) through square hole in conveyor frame. Figure 22 Figure 20 Tighten screws. Figure 22 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...
  • Page 13 Figure 24 Figure 27 Assemble spacer tube (Figure 25, item 1) and roller (Figure 25, item 2) onto shaft (Figure 25, item 3). Figure 25 Figure 25 Figure 27 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 14: Flat Belt Returns Over 152 Mm Wide

    (Figure 32, item 2) and carriage bolt. Secure with nut (Figure 32, item 3). Leave assembly loose. Do not tighten at this time. Repeat on opposite side of conveyor. Figure 32 Figure 29 Figure 32 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...
  • Page 15 Tighten nut (Figure 37, item 1). Figure 37 Figure 34 Raise clip bracket (Figure 35, item 1) from shaft bracket (Figure 35, item 2) on conveyor. Figure 35 Figure 37 Figure 35 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 16: Guide Installation

    The guide location notch (Figure 40, item 1) on the high sides (Figure 40, item 2) must be positioned at the infeed end of the conveyor (Figure 40, item 3). Figure 42 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 17: Adjustable Guides

    Tighten knob. Repeat, as needed for remaining guiding brackets. Drive Package Installation NOTE For detailed assembly instructions, please see Gearmotor Mounting Packages manual 851-968. Figure 45 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 18: Preventive Maintenance And Adjustment

    LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning.

  • Page 19: Conveyor Belt Replacement

    Figure 49 Figure 50 Remove drive package (Figure 51, item 1). See Gearmotor Mounting Packages manual 851-968 for details. Figure 51 Figure 49 Figure 51 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.
  • Page 20 Figure 56 Figure 53 Repeat steps 6-7 on idler end of conveyor. Rotate idler end (Figure 54, item 1) upward as shown. Figure 54 Figure 56 Figure 54 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 21: Conveyor Belt Tensioning

    LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. CAUTION Over-tensioning of conveyor may stretch conveyor belt and reduce bearing life. AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 22: Pulley Replacement

    Remove conveyor belt to access pulley(s). See “Conveyor Belt Replacement” on page 19. Remove the desired pulley following instructions: • A − Drive Pulley • B − Idler Pulley AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 23: B - Idler Pulley

    Loosen belt fastener (Figure 63) or tool-less fastener (Figure 64) on both sides of conveyor. Figure 63 Figure 65 CAUTION Pinch point occurs when rotating idler end. Use caution. Figure 63 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 24: Bearing Replacement For Drive Or Idler Pulley

    WARNING PUNCTURE HAZARD! Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing serious injury. Figure 67 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 25: Bearing Removal

    Figure 74 Slide bearing (part # 240338) (Figure 71, item 1) onto Repeat steps 1 through 5 for each bearing. spindle (Figure 71, item 2). Figure 71 Figure 71 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 26: Belt Return Maintenance

    Figure 78 Tighten nut (Figure 79, item 1). Figure 79 Figure 76 Remove roller assembly (Figure 76, item 3) from shaft Figure 79 bracket (Figure 76, item 2). AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 27: Flat Belt Returns Over 152 Mm Wide

    (Figure 82, item 3) from shaft (Figure 82, item 4). Figure 82 Figure 84 Install roller assembly (Figure 84, item 3) onto shaft brackets (Figure 84, item 2) on both sides of conveyor. Figure 82 AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.
  • Page 28 (Figure 85, item 3) over shaft and shaft bracket. Repeat on opposite side of conveyor. Figure 85 Figure 85 Tighten nut (Figure 86, item 1). Figure 86 Figure 86 AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 29: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner distributor or Dorner directly. Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol . Dorner recommends keeping these parts on hand.

  • Page 30: Idler Tail

    Handles for Tool-less Tip Up Tail only Service parts can be obtained through your distributor or directly 960570MSS Hex Head Cap Screw, from Dorner Mfg. Corp. (800) 397-8664 or M6-1.00 x 70 mm customerservice@dorner.com 960616MSSF Flanged Hex Head Cap Screw, M6-1.00 x 16 mm...

  • Page 31: Frame

    Hex Head Cap Screw, M6- 1.00 x 10 mm for Multi Piece Service parts can be obtained through your distributor or directly Frame only from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A...

  • Page 32: 25 Mm High Sides

    Example: Part length = 1000 mm LLLLL = 01000 See Specifications chart on page 7 for conveyor belt lengths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg.

  • Page 33: Mm High Sides

    Example: Part length = 1000 mm LLLLL = 01000 See Specifications chart on page 7 for conveyor belt lengths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev.

  • Page 34: 152 Mm High Sides

    See Specifications chart on page 7 for conveyor belt lengths. Piece Guides, Infeed, Right Hand Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or 531103-152-LLLLL-LH 152 mm High Side for Multi customerservice@dorner.com...

  • Page 35: Fully Adjustable Guides

    Example: Part length = 1000 mm LLLLL = 01000 See Specifications chart on page 7 for conveyor belt lengths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev.

  • Page 36: Tool-Less Fully Adjustable Guides

    Example: Part length = 1000 mm LLLLL = 01000 See Specifications chart on page 7 for conveyor belt lengths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg.

  • Page 37: 25 Mm Cleated High Sides

    See Specifications chart on page 7 for conveyor belt lengths. 531140-025-LLLLL-LH 25 mm Cleated High Side for Service parts can be obtained through your distributor or directly Infeed section, Infeed, Left from Dorner Mfg. Corp. (800) 397-8664 or Hand customerservice@dorner.com 531140-025-LLLLL-RH 25 mm Cleated High Side for...

  • Page 38: Mm Cleated High Sides

    See Specifications chart on page 7 for conveyor belt lengths. 531140-075-LLLLL-LH 75 mm Cleated High Side for Service parts can be obtained through your distributor or directly Infeed section, Infeed, Left from Dorner Mfg. Corp. (800) 397-8664 or Hand customerservice@dorner.com 531140-075-LLLLL-RH 75 mm Cleated High Side for...

  • Page 39: 152 Mm Cleated High Sides

    See Specifications chart on page 7 for conveyor belt lengths. 531140-152-LLLLL-LH 152 mm Cleated High Side Service parts can be obtained through your distributor or directly for Infeed section, Infeed, from Dorner Mfg. Corp. (800) 397-8664 or Left Hand customerservice@dorner.com 531140-152-LLLLL-RH 152 mm Cleated High Side...

  • Page 40: Return Rollers For Flat Belt Conveyors 70 Mm - 152 Mm & Cleated Belt Conveyors

    Carriage Bolt, M6 x 16 mm 990601MSS Nut, M6 FAFR-35 Roller Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 41: Return Rollers For Flat Belt Conveyors Over 152 Mm Wide

    305, 406, & 457 See Specifications chart on page 7 for conveyor belt lengths and widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A...
  • Page 42 M6-1.00 x 16 mm 990601MSS Nut, M6 (conveyor frame mount) 990601MSS Nut, M6 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...
  • Page 43 M6-1.00 x 16 mm 990601MSS Nut, M6 (conveyor frame mount) 990601MSS Nut, M6 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 44: Configuring Conveyor Belt Part Number

    “VG” for 06, 08, 57, 59, and 64 below. *Add “V” for v-guided belts. v-guided belt types. 72C-WWW LLLLL B SSSS V* 72-WWW LLLLL / BB V* 72C- (Fill In) (Fill In) AquaGard® LP Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-967 Rev. A...

  • Page 45: Notes

    Notes AquaGard® LP Sanitary End Drive Conveyors 851-967 Rev. A Dorner Mfg. Corp.

  • Page 46: Return Policy

    Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.

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