Maxcess MAGPOWR C1 Instruction Manual

Magnetic particle clutch

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This product contains rotating parts which could cause injury at time of installation.
Appropriate protective guards should be installed by the user according to his use of
this product.
All of the information herein is the exclusive proprietary property of Maxcess International, and is
disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor
copied in whole or in part nor be used for any purpose other than for which disclosed.
Copyright 2004, all rights reserved.
Periodically there will be updates to this manual. The latest version is available on our website or by
calling your regional office listed on the back page of this publication.
Theory of Operation
The clutch consists of stators, a rotor, drive cylinder, coil, magnetic powder, and bearings which
support the drive cylinder and rotor in the stators. The magnetic powder occupies the space
between the drive cylinder and rotor, and functions as the adjustable bond or link between them.
It is the medium for the transmission of torque.
A current in the coil creates a magnetic field (flux) which passes through the stators, drive
cylinder, magnetic powder and rotor. The flux aligns the powder, forming links or bonds
between the rotor and drive cylinder. The strength of the bonding action (torque) is proportional
to the amount of current in the coil.
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www.maxcessintl.com
Magnetic Particle Clutch
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Magnetic Particle Clutch
Instruction Manual
1
3
2
3
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5
6
7
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9
10 Magnetic powder
11 Spacers
*
9
MI 850A171 J
Rotor
Coil
Drive cylinder
Left stator
Right stator
Bearings *
Seal
End bell
Snap rings
Inside bearings are high
temperature bearings,
P/N 29L30A40
Page 1 of 6

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Summary of Contents for Maxcess MAGPOWR C1

  • Page 1 Appropriate protective guards should be installed by the user according to his use of this product. All of the information herein is the exclusive proprietary property of Maxcess International, and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed.
  • Page 2: Installation

    Installation Prior to installation, check the rotation by hand and observe that it is smooth and free of binding or scraping. Mount the clutch to a base using four suitable bolts. The rotor shaft centerline must be mounted within 30° of the horizontal plane. The outer rotating member is the input, since heat dissipation is related to outer rotating member speed.
  • Page 3: Maintenance

    CURRENT RATINGS Note: The clutch coil system has been changed from Class A to Class F. Refer to the nameplate on your unit to determine which insulation class you have. If you have Class F insulation, the nameplate will denote Class F. If you have Class A, there will be no notation on the nameplate.
  • Page 4: Troubleshooting

    Troubleshooting PROBLEM POSSIBLE CAUSE ACTION Load has slowed down due to Power supply voltage output low Replace or repair power supply insufficient torque transmitted between motor and load Magnetic powder has deteriorated Overhaul clutch using repair kit or is partially lost Load has stopped and clutch Coil is open Replace coil...
  • Page 5 Assembly Assembly of the clutch should be performed in a clean area. The clutch components must have all old powder scraped or sanded from OD of rotor and ID of drive cylinder, then cleaned with solvent and be totally free of any grease or oil. Discard all bearings and magnetic powder from disassembled clutch.
  • Page 6 AND AFRICA AND SE ASIA Tel +1.405.755.1600 Tel +86.756.881.9398 Tel +91.22.27602633 Tel +81.43.421.1622 Tel +49.6195.7002.0 asia@maxcessintl.com Fax +1.405.755.8425 Fax +86.756.881.9393 Fax +91.22.27602634 Fax +81.43.421.2895 Fax +49.6195.7002.933 www.maxcess.asia sales@maxcessintl.com info@maxcessintl.com.cn india@maxcessintl.com japan@maxcessintl.com sales@maxcess.eu www.maxcessintl.com www.maxcessintl.com.cn www.maxcess.in www.maxcess.jp www.maxcess.eu © 2018 Maxcess...

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