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FIFE GUIDING SOLUTIONS
Fife-200 Web Guiding System
Installation and Service Manual
EN
MI 1-918 1 C

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Summary of Contents for Maxcess Fife-200

  • Page 1 FIFE GUIDING SOLUTIONS Fife-200 Web Guiding System Installation and Service Manual MI 1-918 1 C...
  • Page 3: Table Of Contents

    Installing cables ..................... 3-10 Controller connection diagrams ................. 3-14 Controller assembly mounting ................3-17 Power connection ....................3-18 Digital inputs/outputs ..................3-19 MAINTENANCE MODEL NUMBER KEY SPECIFICATIONS SERVICE AND REPLACEMENT PARTS www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 4: Introduction

    All of the information herein is the exclusive proprietary property of Maxcess International, and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed.
  • Page 5: Product Overview

    1–2 INTRODUCTION Product overview The Fife-200 Web Guiding System is a small web guide and controller that consists of three parts: an offset pivot guide and sensor, a controller capable of controlling four guides and sensors, and an operator interface. The Fife-200 Web Guiding System has an IP40 ingress protection rating.
  • Page 6: Safety Instructions

    2–1 SAFETY INSTRUCTIONS Instructions for use To ensure safe and problem free installation of the Fife-200 Web Guiding System, it must be properly transported and stored, professionally installed, and placed in operation. Proper operation and maintenance will ensure a long service life of the device.
  • Page 7: Symbols Used

    WARNING/CAUTION – Danger due to voltage, electric shock Reference to danger of injury caused by electric shock due to voltage. WARNING/CAUTION – Danger due to hot surfaces Reference to risk of injury caused by burning. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 8: Basic Safety Information

    2–3 SAFETY INSTRUCTIONS Basic safety information Proper use The Fife-200 Web Guiding System is intended to be used on machines or systems to guide a web of material. Indoor operation: see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex-area or intrinsically safe area Operation as a safety component.
  • Page 9 WARNING – Death or injury can result from unexpected movement. Protect against unexpected movement by removing electrical power from the Fife-200 Web Guiding System and the machine into which it is being installed. Operation WARNING – The Fife-200 Web Guiding System contains rotating and moving parts which could cause injury due to crushing.
  • Page 10: Installation

    WARNING – Death or injury can result from unexpected movement. Protect against unexpected movement by removing electrical power from the Fife-200 Web Guiding System and the machine into which the Fife-200 Web Guiding System is installed. WARNING – Danger of injury from crushing.
  • Page 11: Installing The Web Guide

    Mount the guide(s) in the web path on a rigid support frame using four M8 bolts through the 9 mm [0.35 in] diameter holes in the guide support frame. Inside type (actuator is between mounting surface and guide) Figure 1. Guide installation drawing, actuator mounting inside type www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 12 3–3 INSTALLATION Outside type (actuator is NOT between mounting surface and guide) Figure 2. Guide installation drawing, actuator mounting outside type www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 13: Mounting Dimensions

    [6.417] 50 [1.969] 11.811] 135 to 300 25 [0.984] 81 mm/s 103.5 191.5 [5.315 to [7.874] [3.937] [3.189 in/s] [4.075] [7.539] 50 [1.969 11.811] Table 2. Dimensions for actuator mounting outside. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 14: Wrap Styles

    Wrap styles Allowed wrap styles Mount the guide and thread the web using one of the allowed wrap styles, indicated by a checkmark in Figure 3. Figure 3. Allowed wrap styles www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 15: Sensor Installation

    Fiber cutting tool Fiber locking latch Holder Open Gland Locked Figure 4. Inserting fibers in cutting tool. Figure 5. Installing fibers into SE-47 amplifier. ▶▶ See next page for sensor position adjustment. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 16: Sensor Position Adjustment

    This section only applies when using other standard Fife sensors, including the SE-11, SE-22, SE-44R, SE-31, and SE- 26A. Mount the sensors in the web path on a customer-supplied support frame. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 17: Installing The Operator Interface

    124 [4.882] R4 [0.157] MAX (4X)      Operator interface Panel Mounting bracket Panel jack screws Installation cut-out Figure 7. Operator interface panel mount kit installation. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 18: Wall Mount Model

    Always provide mechanical support of wiring with either clamps or flexible or rigid conduit. 111 [4.370] M4 x 0.7 (4X) 87.7 [3.453]    Operator interface Operator interface shroud Wall Figure 8. Operator interface wall mount kit installation www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 19 The controller can control four guides; however, when using the SE-26A sensor it will only control two guides. See Figure 10 on next page. Figure 9. System connection overview for sensors types SE-47, SE-11, SE-22, SE-44R, or SE-31. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 20: Installing Cables

    3–11 INSTALLATION Installing cables (continued) Figure 10 shows the system connection overview for sensor type SE-26A. Figure 10. System connection overview for sensor type SE-26A. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 21 Lock nut for sensor cable bushing Power supply cable opening Flat head screw and nut for ground wire connection End plate, parallel I/O entry Figure 11. Controller cable installation components. continued www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 22 It must be connected to the inside of the power entry end plate and secured with the supplied flat head screw and nut. Figure 13. Connecting the PE wire to the end plate. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 23: Controller Connection Diagrams

    SE-26A (Line Sensor). - When using the SE-26A (Line Sensor) only two guides can be controlled — Guides 1 and 2. - Refer to drawing 220712 for a complete list of cables. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 24 3–15 INSTALLATION Figure 14. Controller connections for guides and sensor types SE-47, SE-11, SE-22, SE-44R, or SE-31. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 25 3–16 INSTALLATION Figure 15. Controller connections for guides and sensor type SE-26A. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 26: Controller Assembly Mounting

    M3 flat head screws. 3. Mount the assembled controller to a rigid frame with four M6 bolts in the controller mounting holes shown in Figure 16. Figure 16. Controller mounting dimensions www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 27: Power Connection

    All wiring must comply with the essential requirements of the appropriate standard(s) and is the responsibility of the installer. Wiring to the Fife-200 Web Guiding System must be insulated copper wire with a temperature rating of at least 80⁰C. The wire size should be 0.82 mm^2 (18 AWG).
  • Page 28: Digital Inputs/Outputs

    Switching to Auto mode can cause unexpected movement of the guide. Table 4. Digital output matrix default configuration for each guide. OUTPUT* ACTIVE STATUS IGNORE LOSS OF NULL (AUTOMATIC MODE) Digital outputs are active low www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 29: Maintenance

    WARNING – Death or injury can result from unexpected movement. Protect against unexpected movement by removing electrical power from the Fife-200 Web Guiding System and the machine into which the Fife-200 Web Guiding Systemis installed. WARNING – Danger of injury from crushing.
  • Page 30 Model number key Fife-200 Web Guiding Controller Model number: FB-C Part number: 220544-001 Fife-200 Web Guiding Operator Interface Model number: OI-FB Part number: 220490-xxx xxx specifies the length of the cable in 0.1 meter increments. Fife-200 Web Guiding Web Guide...
  • Page 31: Model Number Key

    (125 to 350 currently) Actuator mounting type 1 = Actuator mounting between wall and guide 2 = Actuator mounting outside the guide jj = Motor and sensor cable length in 0.1 meter increments. www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 32: Specifications

    60 x 60 2.5 kg [5.5 lb] 110 x 110 3.6 kg [8.0 lb] 140 x 140 4.4 kg [9.8 lb] 200 x 200 5.7 kg [12.65 lb] Motor 24 VDC brushless www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 33 55 mA at 1.6V saturation Maximum +30 VDC applied to output +12 V available to port for input reference Supply to accessories +12 V +/-5%, 600 mA maximum -12 V +/-5%, 80 mA maximum www.maxcessintl.com Fife-200 Web Guiding System MI 1-918 1 C...
  • Page 34 When ordering replacement parts, please indicate, where possible, part number, drawing number and model description. If it is necessary to return the Fife-200 Web Guiding System for service, care must be taken to properly package the unit to prevent damage during shipment. If possible, use the original shipping containers.
  • Page 36 Tel +86.756.881.9398 Fax +1.405.755.8425 Fax +49.6195.7002.933 Fax +86.756.881.9393 sales@maxcessintl.com sales@maxcess.eu info@maxcessintl.com.cn www.maxcessintl.com www.maxcess.eu www.maxcessintl.com.cn INDIA JAPAN KOREA, TAIWAN, AND SE ASIA Tel +91.22.27602633 Tel +81.43.421.1622 Tel +65.9620.3883 Fax +91.22.27602634 Fax +81.43.421.2895 Fax +65.6235.4818 india@maxcessintl.com japan@maxcessintl.com asia@maxcessintl.com www.maxcess.in www.maxcess.jp © 2015 Maxcess...

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