Expander Head and Flange Adapter ................5-1 Air Pump ........................5-2 Positioning ........................ 5-3 OPERATION How it Works ......................6-1 Operating the Ram Assembly ..................6-2 MAINTENANCE Spare Parts ........................ 7-1 www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
Unit repair procedures are not covered in this document. If this product cannot be made operational with the use of these instructions, contact Maxcess Customer Service CONTACT US 1.800.426.1000 www.maxcessintl.com...
The Heavy Duty Roll Restorer is for use with cores up to 8000 pounds or over 10 feet ∙ long. Before operating the Roll Restorer or using this procedure, we recommend that you watch the demonstration video on the Maxcess YouTube channel: https://www.youtube.com/@maxcessintl Specifications Standard Model...
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*For Use with Legacy Roll Restorer Part #27L793138 Heavy Duty Core ID Expander Head Adapter Flange 6 inch 27L860572 270021104 6.75 inch 27L783567 27L860464HD 8 inch 27L891715 27L891716 10 inch 27L860573 270018836 12 inch 27L787786 270020878 14 inch 270049177 www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
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PARTS IDENTIFICATION Standard Duty Pull Rod Adapter Flange (Sizes Vary) Bar Lock Assembly Expander Head (Sizes Vary) Air Pump Hydraulic Expander Housing Jack www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
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PARTS IDENTIFICATION Heavy Duty Pull Rod Adapter Flange (Sizes Vary) Bar Lock Assembly Expander Head (Sizes Vary) Air Pump Hydraulic Expander Housing Jack www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
Flange ID to be 3/16 over the Core ID Heavy Duty: Flange ID to be 1/8 over the Core ID Install an adapter flange, if needed. Place the adapter flange on housing Insert screw and tighten www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
Attach the hydraulic line from the pump to the female fitting on the hydraulic ram assembly. www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
Note: If you cannot determine the original centerline, position the core expander housing centerline slightly below the centerline of the core you are about to restore. This will help prevent the roll from lifting off the floor, which could damage the pull rod. www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
When you step on the pump, the hydraulic ram assembly pushes against the bar lock, pulling the rod with expander head through the crushed core. Cores must be at least 1 5/8" open in order to insert the pull rod and start the smallest expander head diameter (2 inches). www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
6. Move the Roll Restorer unit away from the roll. 7. Remove the expander head from the pull rod; remove the pull rod and place it back in storage on the cart. www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
As you insert the shaft, it will knock the plugs out of the previously crushed end of the core. Note: Badger Plug, Greenville, WI offers Heavy Duty and standard duty flanged steel knock-in plugs. 920-757-7300 BadgerPlug.com www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
Part Number See Page 3-1 for Adapter Flange (Sizes Vary) Part Numbers See Page 3-1 for Expander Head (Sizes Vary) Part Numbers 27L783012 Air Pump 27L783013 Air Pump Hose 27L783011 Jack 270048098 www.maxcessintl.com Tidland Roll Restorer MI 270049091 1...
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GLOBAL HEADQUARTERS EUROPE, MIDDLE EAST CHINA INDIA JAPAN KOREA, TAIWAN, AND AMERICAS AND AFRICA AND SE ASIA Tel +1.844.MAXCESS Tel +49.6195.7002.0 asia@maxcessintl.com Tel +86.756.881.9398 Tel +91.22.27602633 Tel +81.43.421.1622 Fax +1.360.834.5865 Fax +49.6195.7002.933 www.maxcess.asia Fax +86.756.881.9393 Fax +91.22.27602634 Fax +81.43.421.2895 sales@maxcessintl.com sales@maxcess.eu...
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