Sony BKNW-116 Maintenance Manual
Sony BKNW-116 Maintenance Manual

Sony BKNW-116 Maintenance Manual

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DISK UNIT
BKNW-116
MAINTENANCE MANUAL
1st Edition (Revised 1)
Serial No. 10001 and Higher (SY)
Serial No. 30001 and Higher (J)

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Table of Contents
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Summary of Contents for Sony BKNW-116

  • Page 1 DISK UNIT BKNW-116 MAINTENANCE MANUAL 1st Edition (Revised 1) Serial No. 10001 and Higher (SY) Serial No. 30001 and Higher (J)
  • Page 2 ! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
  • Page 3: Table Of Contents

    In the Case of One Power-Cooling-Fan ......2-20 (E) 2-4. Replacement of Board ................. 2-26 (E) 2-4-1. IF-715 Board ..............2-26 (E) 2-4-2. SE-378 Board ..............2-29 (E) 2-4-3. CN-1667/1668 Boards ............2-32 (E) 2-4-4. FP-104 Board ..............2-34 (E) 2-4-5. CN-1753 Board ..............2-36 (E) 1 (E) BKNW-116...
  • Page 4 Frame ......................6-4 CN-1753 ....................6-4 FP-104 ....................6-5 CN-1667 ....................6-6 CN-1668 ....................6-6 7. Board Layouts CN-1667 ...................... 7-1 CN-1668 ...................... 7-1 CN-1753 ..................Not described FP-104 ......................7-1 IF-715 ......................7-2 SE-378 ......................7-4 2 (E) BKNW-116...
  • Page 5: Manual Structure

    BKNW-116..Operation manual (Supplied with BKNW-116.) This manual is necessary for application and operation of the BKNW-116..Installation manual (Supplied with BKNW-116.) This manual describes the information that is required to install.
  • Page 6 4 (E) BKNW-116...
  • Page 7: Caution For Handling The Unit With Built-In Hdd

    Pay careful attention to the following when handlings the HDD alone. Notes when carrying or keeping the HDD Pack the HDD using the specified packing materials when carrying or keeping the HDD. Moreover, choose the method which the HDD is not subject to the vibration when carrying. 5 (E) BKNW-116...
  • Page 8 Handle the HDD that is removed because of a trouble or failure in the same manner as a normal HDD following above precautions. Then pack the HDD using the specified packing materials, contact your local Sony Sales Office/Service Center. 6 (E)
  • Page 9: Service Overview

    Even if POWER switch is turned OFF, primary side voltage is applied to POWER switch. Therefore, in case of work which does not require electricity, turn off the POWER switch and then pull out the power cord before starting the work. 1-1 (E) BKNW-116...
  • Page 10: Main Parts Location

    HDD unit 3 HDD unit Hard disk drives CN-1667 boards CN-1668 boards SE-378 board All HDD units have the same configuration. * : CN-1753 board is applicable to only the units which serial No. is 10001 through 10052. 1-2 (E) BKNW-116...
  • Page 11: Led On Circuit Board

    Lights up when over current is detected in warm up circuit of HDD unit 3 (SE-378 board). D403 U4 INF Lights up when over current is detected in warm up circuit of HDD unit 4 (SE-378 board). 1-3 (E) BKNW-116...
  • Page 12: Switch On Circuit Board

    HDD CUT OFF ON: ERROR information notice to host is fixed as no error/alarm state (WARMUP=Hi and ERROR=Lo). (So that various investigations can be carried out while connected to the host.) OFF: Normal state * : S1, S3 and S4 are push switches. 1-4 (E) BKNW-116...
  • Page 13: Fixtures

    Parts No. Name Usage J-6323-430-A Torque driver’s bit (+3 mm, l = 90 mm) Tightening screws J-6523-060-A HDD cushion DF-006 Replacement work of HDD J-6530-070-A Schockless torque screwdriver 1.2 N.m (12 kgf.cm) DF-007 Tightening screws for installation HDD 1-5 (E) BKNW-116...
  • Page 14: Removal/Installation Of Cabinet

    Lens holder PWH3 x 6 B4 x 6 (Black) B4 x 6 B4 x 6 Front panel B4 x 6 PWH3 x 6 (Black) PWH3 x 5 PWH3 x 5 Bottom plate PWH3 x 5 PWH3 x 5 1-6 (E) BKNW-116...
  • Page 15 Pay sufficient attention to avoid subjecting the hard disk drive to shock. (1) Place the unit with the side facing downwards. (2) Remove the five screws (PWH3 x 5) and remove the bottom plate. Attach it in the reverse order of procedure for removal. 1-7 (E) BKNW-116...
  • Page 16: Periodic Check Of Filter

    (4) Attach the filter on the front panel. (5) Attach the front panel. 1-7-2. Replacement It is recommended to replace the filter if it is damaged. Remove the damaged filter and replace with the new one referring to Section 1-7-1. 1-8 (E) BKNW-116...
  • Page 17: Measures When Alarm Indicator Lights Up

    This error does not effect performance itself just after occurrence. However, if the unit is used continu- ously in this state, HDD might be damaged due to increase internal temperature. (1) Stop the operation of the hybrid recorder to abort the access to BKNW-116. (2) Turn off the power of this unit and the hybrid recorder.
  • Page 18 (1) Turn off the power of this unit and hybrid recorder. (2) Check the power supply line (power supply cable, POWER switch, supply power voltage, etc.). (3) Measure to recover from the error, then turn on the power again. 1-10 (E) BKNW-116...
  • Page 19: Notes On Repair Parts

    Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts.
  • Page 21: Replacement Of Main Parts

    -12 with the one of suffix -13 and higher. For the part No. of power supply unit, check the label affixed to the portion shown in the figure. RPS-5110A MODEL Check hear 1-468-134- PART NO. SER. NO. E73362 MADE IN JAPAN Power supply unit Label 2-1 (E) BKNW-116...
  • Page 22: Replacement Of Hard Disk Drive

    2-2-2. Removal/Installation of HDD Unit This section explains the methods for removal and installation of HDD unit in the BKNW-116. For the method for removal of the hard disk drive from HDD unit and replacement it, refer to “2-2-3. Removal/Installation of Hard Disk Drive”.
  • Page 23 26-pin 28-pin HDD unit 4 HDD unit 3 HDD unit 1 HDD unit 2 < Connection 2 > Connection of SCSI cable to HDD units HDD unit 4 HDD unit 3 HDD unit 1 HDD unit 2 2-3 (E) BKNW-116...
  • Page 24 Turn off the power and wait till a heat up device cools when replacing HDDs or its peripheral parts. Removal 1. Removal of upper lid Refer to Section 1-6. 2. Removal of bracket PWH3 x 5 (1) Unscrew the four screws and remove the bracket. PWH3 x 5 Bracket 2-4 (E) BKNW-116...
  • Page 25 IF-715 board (5) Disconnect the three harnesses shown in the figure from the IF-715 board. (6) Free SE harness and UNIT harness from wire holder 4. HDD unit 2 Wire holder4 2-5 (E) BKNW-116...
  • Page 26 Place the SCSI cable gently so that the hard disk drives do not receive any shock. (7) Remove the HDD unit by the same way as (5) to (8) of upper HDD unit removal. 4. Replacement of hard disk drive Refer to Section 2-2-3. 2-6 (E) BKNW-116...
  • Page 27 HDD unit is specified. Refer to “Connection 1” on page2-3 (E) and connect them properly. (4) Bundle the SE harness and UNIT harness with a wire holder. (5) Connect the two 68-pin connectors to the HDD unit. Wire holder 68-pin connectors 2-7 (E) BKNW-116...
  • Page 28 Refer to Section 1-6. To IF-715 board To HDD unit 3 HDD unit 3 To IF-715 board To SCSI connector To HDD unit 2 HDD unit 4 To IF-715 board To SCSI connector To IF-715 board To HDD unit 1 2-8 (E) BKNW-116...
  • Page 29: Removal/Installation Of Hard Disk Drive

    Never use the former ratchet type torque driver. Preparation 1. Turn off the power and wait for more than 30 seconds. Removal 1. Removal of HDD unit Refer to procedure 1 to 3 in Section 2-2-2. 2-9 (E) BKNW-116...
  • Page 30 HDD cushion directly. (4) Disconnect the harness from the connector (8P) of the hard disk drive to be removed. (5) Unscrew the four unify screws. Connector(8P) HDD bracket Place the hard disk drives on the HDD cushion directly. 2-10 (E) BKNW-116...
  • Page 31 (7) Disconnect the harness from the connector of the removed hard disk drive. Harness HDD unit 3. Removal of CN-1667/1668 boards (1) Peel off the tape. (2) Remove the CN-1667/1668 boards from the Tape hard disk drive. Hard disk drive CN-1668 board CN-1667 board 2-11 (E) BKNW-116...
  • Page 32 (3) Fix the hard disk drive to HDD unit with the four unify screws. Tightening torque: 98 x 10 {10kgf.cm} (4) Connect the harness to the connector on the hard disk drive (8P). Hard disk drive Connector (8P) 2-12 (E) BKNW-116...
  • Page 33 (5) Place the HDD unit gently on the HDD cushion with the hard disk drive attached upside down. Wire holders (6) Bundle the harnesses with the wire holders. Wire holder Harness 6. Installation of HDD unit Refer to procedure 5 of Section 2-2-2. 2-13 (E) BKNW-116...
  • Page 34: Replacement Of Power Supply Unit

    1. Turn off the power and wait for more than 30 seconds. 2. Pull out the power cord from AC outlet. Turn off the power and wait till a heat up device cools when replacing HDDs or its peripheral parts. 2-14 (E) BKNW-116...
  • Page 35 3 Free the harness which is connected to FP- 104 board from clamper and disconnect this harness. 4 Disconnect the harness which is connected to AC inlet. 5 Disconnect the harness which is connected to the POWER switch. 4Harness to AC inlet 2Clampers 2-15 (E) BKNW-116...
  • Page 36 SW cover and IF-715 board unit. (4) Remove the SW cover with the IF-715 board. Pay attention to avoid catching on the harness. Power supply unit Do not remove the ventilation sheet affixed to the back of the SW cover. 2-16 (E) BKNW-116...
  • Page 37 2-3. Replacement of Power Supply Unit 5. Removal of power supply unit (1) Lift up the power supply unit and remove it. Power supply unit Pay attention to avoid catching on the harness. 2-17 (E) BKNW-116...
  • Page 38 Clampers Clampers Clampers IF-715 board . Connect the harnesses of fans 1, 2 and 3, FAN 1 FAN 2 FAN 3 then bundle them with clampers. Clamper Clamper Clampers Clampers IF-715 board 2-18 (E) BKNW-116...
  • Page 39 (8) Connect the harness 3 to the IF-715 board. IF-715 board (9) Fix the fan shield plate with two screws CN holder (PWH3 x 5). B3 x 30 Fan bracket Harnesses45 CN101 CN102 9. Attachment of upper lid Refer to Section 1-6. 2-19 (E) BKNW-116...
  • Page 40: In The Case Of One Power-Cooling-Fan

    1. Turn off the power and wait for more than 30 seconds. 2. Pull out the power cord from AC outlet. Turn off the power and wait till a heat up device cools when replacing HDDs or its peripheral parts. 2-20 (E) BKNW-116...
  • Page 41 3 Free the harness which is connected to FP- 104 board from clamper and disconnect this harness. 4 Disconnect the harness which is connected to AC inlet. 5 Disconnect the harness which is connected to the POWER switch. 4Harness to AC inlet 2Clampers 2-21 (E) BKNW-116...
  • Page 42 Power supply unit (3) Move the SW cover with the power supply unit. SW cover and IF-715 board (4) Remove the SW cover with the IF-715 board. Pay attention to avoid catching on the harness. Power supply unit 2-22 (E) BKNW-116...
  • Page 43 2-3. Replacement of Power Supply Unit 5. Removal of power supply unit (1) Lift up the power supply unit and remove it. Power supply unit Pay attention to avoid catching on the harness. 2-23 (E) BKNW-116...
  • Page 44 Clampers Clampers Clampers IF-715 board . Connect the harnesses of fans 1, 2 and 3, FAN 1 FAN 2 FAN 3 then bundle them with clampers. Clamper Clamper Clampers Clampers IF-715 board 2-24 (E) BKNW-116...
  • Page 45 (4) Bundle the harnesses 1 and 2 in the How to bundle harnesses IF-715 board clampers 1 and 2 as shown in the figure. Harness2 of Clampers power-cooling-fan Power-cooling-fan Harness1 of power supply unit 9. Attachment of upper lid Refer to Section 1-6. 2-25 (E) BKNW-116...
  • Page 46: Replacement Of Board

    -12 and higher, disconnect the two harnesses of power-cooling-fan. 4. When the board No. suffix of the IF-715 IF-715 board board is -11, disconnect the harness (4P) 3Clampers from the connector on the CN-1753 board. 5Harnesses of power-cooling-fan CN-1753 board 2-26 (E) BKNW-116...
  • Page 47 CN102 6. Disconnect the harnesses from CN1 and CN3 on the CN-1753 board, connect them to CN101 and CN102 on the IF-715 board. 7. Attach the upper lid (Refer to Section 1-6). CN-1753 board 2-27 (E) BKNW-116...
  • Page 48 PWH3 x 5 Install in the reverse order of removal. However, for connection of harnesses of fans 1 to 6, refer to IF-715 board installation procedure 8 in “2-3. Replacement of Power Supply Unit” and connect it properly. 2-28 (E) BKNW-116...
  • Page 49: Board

    5. Unsolder and remove the SE harness from the SE-378 board. Never unbind the clampers on the HDD Connector bracket. Connector 6. Unscrew the eight stepped screws. Stepped screws 7. Lift up the HDD bracket and remove it. HDD bracket Stepped screws 2-29 (E) BKNW-116...
  • Page 50 Transisitors Transisitors SE-378 board HDD sub bracket B2.6 x 5 Hard disk drives Installation 1. When installing the new SE-378 board, unsolder and remove the harness. The removed harness here is not re-used. Harness SE-378 board Unsolder 2-30 (E) BKNW-116...
  • Page 51 5 on SE-378 board. Connector 4. Connect the harnesses which was disconnect- ed in removal step 4 to the connectors. (Three HDD unit portions) 5. Install the HDD unit referring to “Installa- tion” in Section 2-2-2. Solder Clampers Connector Connector 2-31 (E) BKNW-116...
  • Page 52: Cn-1667/1668 Boards

    ..In the case of CN-1668 board CN-1667 board 4. Peel off the tape. 5. Disconnect the harness from the connector (CN3) on the CN-1667 board. 6. Remove the CN-1668 board from the hard HDD unit disk drive. 7. Peel off the cushion. 2-32 (E) BKNW-116...
  • Page 53 CN-1668 board, align to pin 1 side of each connector. When fixing the harness with new tape, use the following tape with cutting it in 2.5 cm. Pin 1 side of J2 connector Scotch electrical tape, flame-resistant film No.10 (or equivalent) 2-33 (E) BKNW-116...
  • Page 54: Board

    Connector 5. Disconnect the harness from the connector. Stepped screw Harness Retainer 6. Unscrew the two screws on B side of the FP- 104 board and remove the lens holder. FP-104 board Screws Lens holder 2-34 (E) BKNW-116...
  • Page 55 . As shown in the figure, fit a stepped screw in screw hole of the FP-104 board. . Check that the board moves as clearance FP-104 board between screw and stepped screw hole. Connector Stepped screw Harness Retainer 2-35 (E) BKNW-116...
  • Page 56: Cn-1753 Board

    CN-1753 board. 5. Unscrew the five screws and remove the fan Harnnesses2 shield plate. 6. Move the CN-1753 board in the direction of the arrow and remove it. 3 x 5 Harnness3 CN-1753 board IF-715 board Connector(4P) Clamper1 2-36 (E) BKNW-116...
  • Page 57 Section 2-4-1.) (3) Disconnect the harness 3 from CN1 on the IF-715 board. This harness is not need. (4) Connect the harness of power supply unit (Harness 1 in the figure) to CN1 on the IF- 715 board. 2-37 (E) BKNW-116...
  • Page 59: Spare Parts

    Section 3 Spare Parts 3-1. Exploded Views Title Page Cabinet, front side IF-715 board, power supply unit HDD unit assembly (1) (4) HDD unit assembly (2) (3) Rear side 3-10 Screws 3-12 BKNW-116...
  • Page 60 B4 x 6 PWH3 x 5 B4 x 6 BVTP 3 x 10 PWH3 x 5 PS4 x 14 PWH3 x 5 PS4 x 14 P3 x 6 3 x 6 PWH3 x 5 PWH3 x 5 PWH3 x 6 BKNW-116...
  • Page 61 3-681-054-11 s POWER SW GUARD 3-686-159-01 o SHIELD FINGERS (B) 3-687-263-01 s SCREW, STEP 3-688-102-01 o SPACER, M4 3-688-814-31 s CAP, SWITCH 3-697-443-02 o CABINET(R) 3-697-444-02 o CABINET(L) 7-624-102-04 s STOP RING 1.5, TYPE-E 2-353-825-03 o CUSHION 3-615-985-01 o SIDEPANEL PAD BKNW-116...
  • Page 62 HDD unit assembly(2) PWH3 x 5 3 x 5 PWH3 x 5 3 x 5 PWH3 x 5 PWH3 x 5 PSW4 x 8 B3 x 30 PSW4 x 8 B3 x 30 HDD unit assembly(4) HDD unit assembly(3) 3-4 (b) BKNW-116...
  • Page 63 SP Description A-8318-791-A o MOUNTED CIRCUIT BOARD, IF-715 1-468-134-13 s REGULATOR, SWITCHING 1-958-651-11 o HARNESS, SUB (GROUND 1) 1-958-652-11 o HARNESS, SUB (GROUND 2) 3-686-073-01 o CLAMP, HARNESS 4-617-314-01 o CLAMP 1-698-840-21 s FAN, DC (60 SQUARE) 3-5 (b) BKNW-116...
  • Page 64 PWH3 x 5 3 x 5 PWH3 x 5 3 x 5 PWH3 x 5 PWH3 x 5 B3 x 30 PSW4 x 8 PSW4 x 8 B3 x 30 HDD unit assembly(4) B3 x 30 HDD unit assembly(3) 3-4 (a) BKNW-116...
  • Page 65 1-468-134-13 s REGULATOR, SWITCHING 1-958-651-11 o HARNESS, SUB (GROUND 1) 1-958-652-11 o HARNESS, SUB (GROUND 2) 3-686-073-01 o CLAMP, HARNESS 4-617-314-01 o CLAMP 1-698-840-21 s FAN, DC (60 SQUARE) 3-615-983-01 o CN HOLDER 3-615-984-01 o PLATE, FAN SHIELD 3-5 (a) BKNW-116...
  • Page 66 HDD unit assembly (1) (4) B2.6 x 5 B2 x 3 B2.6 x 5 B2 x 3 B2 x 3 BKNW-116...
  • Page 67 3-606-424-02 o SHEET, PROTECTION 3-609-748-01 s SCREW (M3) 3-613-796-02 o AEROPLATE L 3-613-802-02 o BRACKET, HDD 3-646-076-00 o CLIP, CABLE (7R) 3-660-815-01 o CLIP, CABLE 4-316-015-00 o HOLDER, WIRE 4-613-955-11 s SCREW +B6-32 (UNC) A-8319-932-A s HDD ASSY (RP) BKNW-116...
  • Page 68 HDD unit assembly (2) (3) B2.6 x 5 B2 x 3 B2.6 x 5 B2 x 3 BKNW-116...
  • Page 69 3-606-424-02 o SHEET, PROTECTION 3-609-748-01 s SCREW (M3) 3-613-795-02 o AEROPLATE R 3-613-802-02 o BRACKET, HDD 3-646-076-00 o CLIP, CABLE (7R) 3-660-815-01 o CLIP, CABLE 4-316-015-00 o HOLDER, WIRE 4-613-955-11 s SCREW +B6-32 (UNC) A-8319-932-A s HDD ASSY (RP) BKNW-116...
  • Page 70 Rear side B3 x 8 B3 x 30 B3 x 30 B3 x 30 B3 x 30 B3 x 30 3-10 BKNW-116...
  • Page 71 X-2068-004-0 s TERMINAL ASSY 1-424-451-11 s FILTER, NOISE (GL-2060M) "AC INLET" 1-698-812-21 s FAN, DC (80 SQUARE) 1-783-552-11 o CABLE ASSEMBLY, FLAT 68P SCSI 2-068-008-00 s WASHER 2-990-241-02 s HOLDER (A), PLUG X-3604-653-1 o COVER, FAN ASSY 3-696-798-01 s SCREW 3-11 BKNW-116...
  • Page 72 7-682-560-04 o SCREW +B 4X6 7-682-664-01 s SCREW +PS 4X14 7-682-903-01 s SCREW +PWH 3X5 7-682-903-19 s SCREW +PWH 3X6, BLACK 7-682-948-01 s SCREW +PSW 3X8 7-682-961-09 s SCREW +PSW 4X8 7-685-647-79 s SCREW +BVTP 3X10 TYPE2, IT-3 3-12 BKNW-116...
  • Page 73: Electrical Parts List

    1-783-552-11 o CABLE ASSEMBLY, FLAT 68P SCSI J1-DC 1-508-424-11 o HOUSING, AC 4P 4pcs 1-535-714-11 o CONTACT, AC, FEMALE *1: Serial No. 10001 through 10052 only (for SY model) Serial No. 30001 through 30005 only (for J model) 3-13 BKNW-116...
  • Page 74 1-561-514-00 o HOUSING, IL-G 2P 2pcs 1-560-372-00 o CONTACT, IL-G, FEMALE, AWG22-28 CN101*b 1-569-196-11 o HOUSING, 3P 3pcs 1-569-193-11 o CONTACT, FEMALE, AWG24-30 CN102*b 1-569-196-11 o HOUSING, 3P 3pcs 1-569-193-11 o CONTACT, FEMALE, AWG24-30 b: BOARD No. suffix -12 3-14 BKNW-116...
  • Page 75: Each Board

    1-216-085-00 s METAL, CHIP 33K 5% 1/10W (2012) 1-216-073-00 s METAL, CHIP 10K 5% 1/10W (2012) 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012) 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012) 1-216-073-00 s METAL, CHIP 10K 5% 1/10W (2012) 3-15 BKNW-116...
  • Page 76 1-163-251-11 s CERAMIC, CHIP 100pF 5% 50V (2012) C102 1-163-038-00 s CERAMIC, CHIP 0.1uF 25V (2012) C103 1-163-038-00 s CERAMIC, CHIP 0.1uF 25V (2012) C104 1-163-038-00 s CERAMIC, CHIP 0.1uF 25V (2012) *a: BOARD No.suffix -11 *b: BOARD No.suffix -12 3-16 BKNW-116...
  • Page 77 1-580-542-11 o CONNECTOR, LY 26P, MALE IC102 8-759-242-78 s IC TC7W02FU CN23 1-560-356-00 o CONNECTOR, IL-G 2P, MALE IC103 8-759-035-93 s IC SC7S32F CN31 1-778-249-11 o CONNECTOR, 10P, MALE IC104 8-759-035-93 s IC SC7S32F *a: BOARD No.suffix -11 *b: BOARD No.suffix -12 3-17 BKNW-116...
  • Page 78 1-216-009-00 s METAL, CHIP 22 5% 1/10W (2012) 1-216-089-00 s METAL, CHIP 47K 5% 1/10W (2012) 1-216-049-00 s METAL, CHIP 1.0K 5% 1/10W (2012) 1-216-089-00 s METAL, CHIP 47K 5% 1/10W (2012) 1-216-073-00 s METAL, CHIP 10K 5% 1/10W (2012) *b: BOARD No.suffix -12 3-18 BKNW-116...
  • Page 79 1-220-246-11 s METAL, CHIP 1.5 10% 1/2W (4532) 1-692-271-31 s SWITCH, DIP 8-CKT 1-216-679-11 s METAL, CHIP 15K 0.5% 1/10W (2012) 1-220-246-11 s METAL, CHIP 1.5 10% 1/2W (4532) 1-216-679-11 s METAL, CHIP 15K 0.5% 1/10W (2012) *a: BOARD No.suffix -11 *b: BOARD No.suffix -12 3-19 BKNW-116...
  • Page 80: Packing Materials And Supplied Accessories List

    J-6530-070-A o SHOCKLESS TORQUE SCREWDRIVER 1-216-627-11 s METAL, CHIP 100 0.5% 1/10W (2012) 1.2 N.m (12 kgf.cm) 1-807-796-11 s THERMISTOR S-10K 1-807-796-11 s THERMISTOR S-10K 1-807-796-11 s THERMISTOR S-10K 1-807-796-11 s THERMISTOR S-10K 1-807-796-11 s THERMISTOR S-10K 1-807-796-11 s THERMISTOR S-10K 3-20 BKNW-116...
  • Page 81 MTZJ-T-77-5.6B ....4-2 TC7S66F ......4-5 TC7S66F(TE85R) ..... 4-5 RD10MB ......4-2 TC7W00F(TE12R) .... 4-5 RD16ESB ......4-2 TC7W02F ......4-5 RD24ESB ......4-2 TC7W02F(TE12R) .... 4-5 RD5.1ES-B2 .....4-2 TLC27M2CPS ....4-5 RD5.1ESB ......4-2 TLC27M2CPS-E05 ... 4-5 RD5.6MB ......4-2 BKNW-116...
  • Page 82 2SC1623-T1-L5L6 1SS120 2SC4177-L6 AG01Z 2SC4177-T1L5L6 EG01C EG01CV0 GMA01 GMA01-BT —TOP VIEW— GMB01-AT1 HZM10NB HZM5.6NBT1 HZM5.6NBTL RD10MB TYPE NO. RD5.6MB PRINTED 2SC2785-FEK D10XB60 HZS13NB1 HZS16NB1 2SJ143 2SK1572S IRFIBC20 D24ESB HZS24NB1 HZS5.1NB1 EC10QS-04 MTZJ-T-77-5.6B EC10QS04-TE12L5 RD16ESB RD24ESB RD5.1ES-B2 RD5.1ESB 2SK2698 ESAD83M-006 BKNW-116...
  • Page 83 AN1431T (MATSUSHITA) HA17431PA ADJUSTABLE PRECISION SHUNT REGULATOR —TOP VIEW— DTC144EKA-T146 ANODE CATHODE (R1, R2=47 K) MB3761PF (FUJITSU) MB3761PF-ER (FUJITSU) MB3761PF-T2 VOLTAGE DETECTOR —TOP VIEW— IRFP450 1.2 V NJM2119M(TE1) (JRC) DUAL OPERATIONAL AMPLIFIERS (SINGLE-SUPPLY TYPE) —TOP VIEW— SI4953DY SI4953DY-T1 SI9947DY-T1 BKNW-116...
  • Page 84 CIRCUIT C-MOS QUAD 2-INPUT NAND SCHMITT TRIGGER —TOP VIEW— POWER-ON VOLTAGE CLEAR REGULATOR CIRCUIT Y = A • B = 1) TRIGGER OPERATION : LOW LEVEL : HIGH LEVEL TRIGGER RESET 2) SET OPERATION RESET = 1.45 x R BKNW-116...
  • Page 85 Y = A • B = A + B GND 3 0 : LOW LEVEL 1 : HIGH LEVEL TC7S66F (TOSHIBA) TC7S66F(TE85R) C-MOS BILATERAL ANALOG SWITCH —TOP VIEW— CONT IN/OUT OUT/IN GND 3 CONT SWITCH : LOW LEVEL : HIGH LEVEL BKNW-116...
  • Page 87: Block Diagram

    2-12 L:TEMP TEST CUR CHECK ALARM H;DISP ERR H;HUP IF 71 When IF-715 board's suffix is -11, this circuit is on CN-1753 board. +12V 14-1 H;FAN7 ERR FAN(7,8) (Q19) 14-3 +12V FAN POWER(7,8) (Q20) 15-1 H;FAN8 ERR 15-3 Overall BKNW-116...
  • Page 89: Schematic Diagrams And Frame Wiring

    S-10K 1/2W 1/2W S-10K 1/2W 1/2W 1/2W CN1(7/8) H:SV HDD WARM UP IC2(2/2) NJM2219M 1/2W R47 1/2W 1/2W 1/2W 1/2W 1/2W 1/2W 1/2W 1/2W 1/2W 0.022 CN1(2/8) WARMUP CUR CN1(8/8) SENS ANA SE-378 BOARD NO. 1-663-883-12 LOT NO. 605- BKNW-116...
  • Page 90 42-30 CN42(22/30) CN42(30/30) L;HDD7 OK L;U4 LOW TEMP2 42-8 L;HDD7 OK IC402(2/2) C406 CN42(8/30) UNIT4 SE POWER IC404 L;HDD8 OK TC7W02F 42-23 L;HDD8 OK CN42(23/30) TC7S32F 43-1 +12V UNIT4 TST UNIT4 UNIT4 CN43(1/2) 43-2 CN43(2/2) 6-2 (b) 6-2 (b) BKNW-116...
  • Page 91 L;HDD CUT OFF 10-8 5V-2 1S2837 1S2837 L;HALF CHECK UNIT CHECK L;TEMP TEST H;UNIT CHECK L;FAN TEST L;WU TEST L;HDD CUT OFF Main System Controller IF-715 BOARD NO. 1-669-696-12 LOT NO. 804- 6-3 (b) 6-3 (b) 6-3 (b) 6-3 (b) BKNW-116...
  • Page 92 42-30 CN42(22/30) CN42(30/30) L;HDD7 OK L;U4 LOW TEMP2 42-8 L;HDD7 OK IC402(2/2) CN42(8/30) C406 UNIT4 SE POWER L;HDD8 OK IC404 TC7W02F 42-23 L;HDD8 OK TC7S32F CN42(23/30) UNIT4 43-1 +12V UNIT4 TST UNIT4 CN43(1/2) 43-2 CN43(2/2) 6-2 (a) 6-2 (a) BKNW-116...
  • Page 93 L;HDD CUT OFF 10-8 5V-2 1S2837 1S2837 L;HALF CHECK UNIT CHECK L;TEMP TEST H;UNIT CHECK L;FAN TEST L;WU TEST L;HDD CUT OFF Main System Controller IF-715 BOARD NO. 1-669-696-11 LOT NO. 711-803 6-3 (a) 6-3 (a) 6-3 (a) 6-3 (a) BKNW-116...
  • Page 94 Serial No.30001 through 30005(J model) Refer to (2/2) for detail Refer to (2/2) for detail HDD8(ID-9) SE-378 HDD7(ID-8) of CN-1667 and CN-1668 boards of CN-1667 and CN-1668 boards SCSI 68P SCSI 68P UNIT4 68P SCSI CABLE 6-4 (b) 6-4 (b) BKNW-116...
  • Page 95: Frame

    Refer to (2/2) for detail Refer to (2/2) for detail HDD2(ID-3) SE-378 HDD1(ID-2) of CN-1667 and CN-1668 boards of CN-1667 and CN-1668 boards SCSI 68P SCSI 68P Frame (1/2) UNIT1 IF-715 board's suffix is -12 and higher. 6-5 (b) 6-5 (b) BKNW-116...
  • Page 96 Refer to (2/2) for detail Refer to (2/2) for detail HDD8(ID-9) SE-378 HDD7(ID-8) of CN-1667 and CN-1668 boards of CN-1667 and CN-1668 boards FAN6 FAN6 SCSI 68P SCSI 68P +12V H;FAN6 ERR UNIT4 68P SCSI CABLE 6-4 (a) 6-4 (a) BKNW-116...
  • Page 97 Refer to (2/2) for detail Refer to (2/2) for detail HDD2(ID-3) SE-378 HDD1(ID-2) of CN-1667 and CN-1668 boards of CN-1667 and CN-1668 boards SCSI 68P SCSI 68P Frame (1/2) UNIT1 IF-715 board's suffix is -11. 6-5 (a) 6-5 (a) BKNW-116...
  • Page 98 IF-715 HDD6 ENABLE TERM ODD DTC144EKA L;HDD OK ENABLE TERM EVEN (0.5mA) (64µA) (0.5mA) CN-1668 C-TA BOARD NO.1-669-699-11 UNIT3 HDD5 HDD2 * The same as above. CN42(30PIN) CN32(28PIN) All UNITs have a same circuit. HDD7 UNIT4 HDD8 Frame (2/2) BKNW-116...
  • Page 99 CN-1667/1668, FP-104 Section 7 Board Layouts CN-1667 -A SIDE- CN-1667 -B SIDE- SUFFIX: -11 SUFFIX: -11 CN-1668 CN-1668 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 ————————————————————— FP-104(1-669-697-11) ———————————————————— FP-104 FP-104 -B SIDE- -A SIDE- SUFFIX: -11 SUFFIX: -11 BKNW-116...
  • Page 100 C311 R306 C307 D301 R304 R302 C301 CN31 C308 C304 Q300 IC303 C310 C306 IC304 R303 Q301 Q303 Q302 R301 R308 IC18 CN10 CN102 CN101 IF-715 IF-715 -A SIDE- -B SIDE- SUFFIX: -12 SUFFIX: -12 7-2 (b) 7-2 (b) BKNW-116...
  • Page 101 R408 C300 IC14 R409 C301 IC15 R410 C302 IC16 C303 IC17 C304 IC18 C305 IC100 C306 IC101 C307 IC102 C308 IC103 C310 IC104 C311 IC105 C400 IC200 C401 IC201 C402 IC202 C403 IC203 C404 IC204 7-3 (b) 7-3 (b) BKNW-116...
  • Page 102 C300 R307 C303 D304 R306 D301 R304 R302 C301 CN31 C308 C304 Q300 IC303 C310 C306 IC304 R303 Q301 Q303 Q302 R301 R308 IC18 CN10 IF-715 IF-715 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 7-2 (a) 7-2 (a) BKNW-116...
  • Page 103 IC202 C5 C308 IC203 D4 C310 IC204 C5 C400 C401 IC205 C5 IC300 C5 C402 IC301 C5 C403 IC302 C6 C404 IC303 D6 C405 IC304 C6 C406 IC400 C1 C408 C410 IC401 IC402 IC403 IC404 7-3 (a) 7-3 (a) BKNW-116...
  • Page 104 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 * A1 *:B SIDE SE-378 SE-378 -A SIDE- -B SIDE- SUFFIX: -12 SUFFIX: -12 BKNW-116...
  • Page 105 The material contained in this manual consists of and all other exposed metal parts for AC information that is the property of Sony Corporation and leakage. Check leakage as described below. is intended solely for use by the purchasers of the equipment described in this manual.
  • Page 106 Printed in Japan Sony Corporation BKNW-116 (J, SY) J, E 1999. 1 08 Broadcasting & Professional Systems Company ©1998 9-967-783-02...

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