Crane BARNES PRESSURE SYSTEMS omni GRIND plus ULTRA GRIND OGP2022AUE Series Installation Manual

1.25” npt universal upgrade core grinder pump system

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IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notification.

A Crane Co. Company

420 Third Street

Piqua, Ohio 45356

Phone: (937) 778-8947

Fax: (937) 773-7157

www.cranepumps.com

INSTALLATION MANUAL

1.25" NPT Universal

Upgrade Core

Series: OGP2022AUE

83 West Drive, Bramton

Ontario, Canada L6T 2J6

Phone: (905) 457-6223

Fax: (905) 457-2650

OGT1022AUE

Form No. 118951A-Rev. K

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Summary of Contents for Crane BARNES PRESSURE SYSTEMS omni GRIND plus ULTRA GRIND OGP2022AUE Series

Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
Page 2: Table Of Contents
START-UP REPORT .........................23 - 24 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06...
Page 3: Safety First
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2001, 2002, 9/05, 5/06...
Page 4: User Guide
USER GUIDE The grinder pump Congratulations on generates sufficient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will give you many years of dependable service.
Page 5 PUMP SPECIFICATIONS: OGP2022AUE DISCHARGE ....... 1¼” NPT Vertical, Bolt-on Flange CORD ........CSA/UL Approved 12/5, Type SOW LIQUID TEMPERATURE ..104°F (40°C) Continuous SPEED ........ 3450 RPM, 60Hz MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 UPPER BEARING: VOLUTE ......Cast Iron ASTM A-48, Class 30 Design .....
Page 6 PUMP SPECIFICATIONS: OGT1022AUE DISCHARGE ....... 1¼” NPT Vertical UPPER BEARING: LIQUID TEMPERATURE ..˂40°C Continuous Design ..... Single Row, Angular Contact Ball MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 Lubrication ..Oil VOLUTE ......Cast Iron ASTM A-48, Class 30 Load ....
Page 7: Installation
• Read this manual completely before starting your check your Barnes representative or installation Crane Pumps & Systems, Inc., Service Department in • Consult local officials for any applicable codes and Piqua, Ohio, telephone (937) 778-8947 or in Brampton, regulations.
Page 8: Electrical Connections
ELECTRICAL CONNECTIONS: Pump Internal Wiring Pump Cables - The cord assembly mounted to the pump must NOT be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with the National Electric Code or the Canadian Electric Code and all applicable state, province and local electric codes.
Page 9 Remove Parts Box from Basin, Attach Rope to Pumps, Record Pump Data STEPS & TIPS: Remove Parts Box. It should contain the following items: Lifting device, Discharge Piping, Stand, Level Control Mounting & Cord, Check Valve, Misc. Hardware • Record pump information on user guide for future reference.
Page 10 Pump & Level Control Wiring Power/Control Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression flange until flush with motor housing. Pump Power - Large Pin Level Control - Small Pin Level control cord has molded fitting at both ends of the cord.
Page 11 Setting Pump Into Basin STEPS & TIPS: • Once the lifting device is attached to the pump, secure it so it will not fall into basin. • Thread flex hose assembly (provided by others or reuse) into check valve on pump. •...
Page 12 Typical Wiring Diagram (Generic)
Page 13 Optional Cicuit Breakers - Ordered Separately PART NO. DESCRIPTION 113291B 20 AMP, GE THQP Snap in Breaker 105476 20 AMP, DIN Rail Breaker STEPS & TIPS: • Disconnect all power supplied to panel prior to servicing. • Remove existing circuit breaker from control panel if rating is less than 20 AMPS. •...
Page 14 NOTE: DETERMINE IF THE PACKAGE CONTAINS AN EQD (QUICK DISCONNECT) IF SO GO TO PAGES 14, FIGURE 8. *TIE BOTH BARE GROUND WIRES W/ GREEN PUMP GROUND. FIGURE 7...
Page 15 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD FIGURE 8...
Page 16: Parts List
PARTS LIST - OGP2022AUE FIGURE 9...
Page 17: Parts List
PARTS LIST - OGP2022AUE ITEM PART ITEM PART QTY. DESCRIPTION QTY. DESCRIPTION 115329 OGP2022AUE Pump * 12 055844 Connector, Wire, Screw-on (Not Shown) 093973 Lifting Rope, Poly 102174 Nipple, Pipe, 1¼”, 11”, 304SS Cord, Pump Power 121583A Valve Assy, PRS, 1¼” NPT Chart * 15 069054V...
Page 18 PARTS LIST - OGT1022AUE ESPS-150 LEVEL CONTROL SHOWN OUT OF TRUE POSITION FOR CLARITY ALARM (ESPS-150) ON (ESPS-150) 26.00 [660.4] OFF (ESPS-150) 18.80 [477.5] 2.75 10.80 [69.9] [274.3] 3.57 [90.7] · · · · FIGURE 10...
Page 19 PARTS LIST - OGT1022AUE ITEM PART ITEM PART QTY. DESCRIPTION QTY. DESCRIPTION 141194 OGT1022AUE Pump * 12 055844 Connector, Wire, Screw-on (Not Shown) 093973 Lifting Rope, Poly 102174 Nipple, Pipe, 1¼”, 11”, 304SS Cord, Pump Power 121583A Valve Assy, PRS, 1¼” NPT Chart * 15 069054V...
Page 20 Notes...
Page 21: Registration
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

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Barnes pressure systems omni grind plus ultra grind ogt1022aue series