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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
Simplex
Flex Hose System
For Pump Series:
OGP with ESPS-150
Basin PKG P/N's: 130961
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 130968-Rev. F
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Related Manuals for Crane BARNES PRESSURE SYSTEMS ULTRA GRIND Simplex 130961
Summary of Contents for Crane BARNES PRESSURE SYSTEMS ULTRA GRIND Simplex 130961
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Safety First
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2001, 2002, 9/05, 5/06... - Page 3 USER GUIDE The grinder pump Congratulations on generates sufficient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will Power Failure give you many years of dependable service.
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Page 4: Before You Begin
BEFORE YOU BEGIN • READ THIS MANUAL COMPLETELY BEFORE STARTING YOUR INSTALLATION. • CONSULT LOCAL OFFICIALS FOR ANY APPLICABLE CODES AND REGULATIONS. • DETERMINE THE BEST LOCATION FOR YOUR BASIN AND CONTROL PANEL (SEE FIG. 1). DO NOT DROP OR ROLL BASIN. - Page 5 CHART 1 BALLAST (in cubic yards) BASIN BASIN HEIGHT I.D. 48” 72” 24” 0.30 0.46 CHART 3 INLET SPECIFICATIONS INLET PIPE SIZE HOLE SAW SIZE FLEXIBLE INLET COLOR 4.00” - SDR35 5” Maroon CORD GRIP CHART NPT SIZE DRILL SIZE 59/64”...
- Page 6 Location of Basin And Control Panel FIGURE 1...
- Page 7 STEP 1. Hole Excavation, Bedding & Setting of the Basin STEPS & TIPS: • Refer To The Gravel Size Diagram For Acceptable Bedding Material Sizes. • Compact The Bedding Per ASTM D 2321 Specifications Outlined For Bedding. • Set The Basin Into The Hole Using A Cloth Lifting Strap As Shown In Figure 3a, Or A Chain And Spreader Bar Assembly To Lift The Basin On Units With Pre-cast Ballast Per Figure 3b.
- Page 8 STEP 2. Discharge Connections & Backfill to Inlet Depth STEPS & TIPS: • A Flexible Pipe Coupling Or Fitting Is Recommended To Help Compensate For Settling Of Ground. • Make Sure The Required Redundant Check Valve Is Installed In Proper Direction. Flow Arrow Should Point Away From The Basin.
- Page 9 STEP 3. Running Direct Burial Cable from Basin to Control Panel STEPS & TIPS: • All Penetrations Through the Basin MUST Be Sealed Watertight • Cord Grip Penetrations MUST be Made Using a Drill and Appropriate Tap. • Inlet Not Yet Connected - Shown For Reference Only •...
- Page 10 STEP 4. WIRING THE STATION TO ALARM BOX Strip the outer jacket of the cord or cable back about six inches making sure not to damage the individual leads. Strip about ½ “ of the insulation off the ends of the individual leads. Wire per the illustration below FIGURE 6...
- Page 11 STEP 5. WIRING SERVICE DROP TO ALARM BOX The service supply panel will be required to have a separate 25-amp double pole breaker to supply power to the pump and a separate 10-amp circuit breaker for the alarm circuit in the control panel. The following work is to be performed only by certified, experience personnel.
- Page 12 STEP 6. Remove Parts Box from Basin, Attach Rope to Pumps, Record Pump Data STEPS & TIPS: Remove Parts Box from inside basin. It should contain the following items: Lifting device, Inlet fitting, Discharge Piping, Stand, Level Control Mounting & Cord •...
- Page 13 STEP 7. Pump & Level Control Wiring Power/Control Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression flange until flush with motor housing. Pump Power - Large Pin Level Control - Small Pin Level control cord has molded fitting at both ends of...
- Page 14 STEP 8. Setting Pump Into Basin STEPS & TIPS: • Once the lifting device is attached to the pump, secure it so it will not fall into basin. • Thread flex hose assembly into check valve on pump. Remove upper valve nut assembly as shown and secure to other end of the flex hose assembly.
- Page 15 STEP 9. Inlet Connection and Final Backfill STEPS & TIPS: • Inlet Should Not Interfere With Pump Removal Or Level Control Operation. • Inlet Should Have A Minimum 1/8” Per Foot Drop. If required only use 45° elbows. • Proper Backfill Should Be Done To Prevent Excessive Damage From Settling Per ASTM D 2321 As Outlined for Bedding.
- Page 16 STEP 10. Installation of Cover Gasket STEPS & TIPS: • Conduit Must Be Sealed To Prevent Water Infiltration (Fig. 15). • Peal and Place Gasket on Clean/Dry Basin Rim Surface Inside Bolt Circle. (Fig. 16) • Before installing the cover make certain that all cords are tied up and clear of pump and level control.
- Page 17 Basin Package Exploded View FIGURE 17...
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Page 18: Parts List
PARTS LIST P/N 130961 - 24 x 72 SFHS ITEM QTY. PART Description ITEM QTY. PART Description 115329 OGP2022AUE Pump 130978 Base, Grinder, CI 099210 U-Bolt, 2½” x 5”, -18” 093973 Lifting Rope 102174 Nipple, Pipe, 1¼”, 11”, 304SS 094689 Basin 089062 Block, Kwik, Small... -
Page 19: Warranty Registration
IMPORTANT! WARRANTY REGISTRATION Your product is covered by a warranty: www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/24MonthWarranty.pdf If you have a claim under the provisions of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor.
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