Crane Barnes PS Omni Grind Plus OGP2022CO Series Installation Manual

Fixed discharge replacement core unit

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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
INSTALLATION MANUAL
Replacement Core Unit
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Fixed Discharge
Series: OGP2022CO
2 HP, 3450 RPM, 60 Hz.
Fits into E-One 200:
2000 Series Basin
This product may be covered by one or more of
the following patents and other patent(s) pending:
US Patent 7,357,341 & 7,578,657
Form No. 118951-Rev. J

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Summary of Contents for Crane Barnes PS Omni Grind Plus OGP2022CO Series

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
  • Page 2: Table Of Contents

    START-UP REPORT .........................19 - 20 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06...
  • Page 3: Safety First

    Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems Inc. 1/2005, 8/05, 12/05, 1/06, 9/06 Alteration Rights Reserved...
  • Page 4: User Guide

    USER GUIDE The grinder pump Congratulations on generates suffi cient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will give you many years of dependable service.
  • Page 5: Specifications

    PUMP SPECIFICATIONS: DISCHARGE ....... 1¼” Vertical, Bolt-on Flange CORD ........CSA/UL Approved 12/5, Type SOW LIQUID TEMPERATURE ..104°F (40°C) Continuous SPEED ........ 3450 RPM, 60Hz MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 UPPER BEARING: VOLUTE ......Cast Iron ASTM A-48, Class 30 Design .....
  • Page 6: Installation

    (see tool and For the location of the nearest Barnes Service Center, material lists). check your Barnes representative or Crane Pumps & Systems, Inc., Service Department in TOOL AND MATERIAL LIST Piqua, Ohio, telephone (937) 778-8947 or in Brampton, (NOT INCLUDED) Ontario, Canada (905) 457-6223.
  • Page 7: Electrical Connections

    ELECTRICAL CONNECTIONS: Pump Cables - The cord assembly mounted to the pump must NOT be modifi ed in any way except for shortening to a specifi c application. Any splice between the pump and the control panel must be made in accordance with the National Electric Code or the Canadian Electric Code and all applicable state, province and local electric codes.
  • Page 8 FIGURE 5 STEPS & TIPS: • Install power cord and level control cord to pump. Make sure alignment mark on cord aligns with alignment mark on terminal block. Used hardware provided to mount cord fl ange to pump. (Fig. 2 previous page) •...
  • Page 9 STEPS & TIPS: Keep pump cord and level control up out of the way. Lower pump assembly into basin with lifting ropes, aligning discharge plumbing as shown. Apply lubricant to O-Ring on discharge pipe. Be sure both discharge piping assemblies are fully engaged. Next lower level control into basin with lifting rope aligning level control as shown.
  • Page 10 Optional Cicuit Breakers - Ordered Separately PART NO. DESCRIPTION 113291B 20 AMP, GE THQP Snap in Breaker 105476 20 AMP, DIN Rail Breaker STEPS & TIPS: • Disconnect all power supplied to panel prior to servicing. • Remove existing circuit breaker from control panel if rating is less than 20 AMPS. •...
  • Page 11 FIGURE 8...
  • Page 12 Wiring for units not supplied with Factory Installed EQD FIGURE 9...
  • Page 13 Wiring for Optional Remote Alarm Light...
  • Page 14: Exploded View (Fig. 10)

    FIGURE 10...
  • Page 15: Parts List

    PARTS LIST ITEM PART NO. DESCRITION ITEM PART NO. DESCRITION 120300 Pump, OGP2022CO 115664 Rope, 1/4” x 15Ft. 121676NCE Switch. ESPS-150, No-Brkt 111912 Cord Grip, .75”, .250-.375” 113315 Cord Set, 15Ft for ESPS Circuit Breaker, 20 AMP, 113291B Shown 113315XC Cord Set, 30Ft For ESPS GE THQP Snap in Breaker 25○...
  • Page 16 Notes...
  • Page 17: Warrranty

    Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state.
  • Page 18: Registration

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
  • Page 19: Start-Up Report

    A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
  • Page 20 ( ) Operator: ________________________ ( ) Contactor: ____________________________ ( ) Other: ___________________________ All parties should retain a copy of this report for future trouble shooting/reference A Crane Co. Company 420 Third Street 83 West Drive, Brampton Piqua, Ohio 45356 Ontario, Canada L6T 2J6...

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