Maxcess FIFE D-MAXE 1 Operating Instructions Manual
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Maxcess FIFE D-MAXE 1 Operating Instructions Manual

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FIFE GUIDING SOLUTIONS
D-MAXE with OI-TS
Operating Instructions
EN
MI 2-292 1 C

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Summary of Contents for Maxcess FIFE D-MAXE 1

  • Page 1 FIFE GUIDING SOLUTIONS D-MAXE with OI-TS Operating Instructions MI 2-292 1 C...

  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION About these operating instructions ........1-1 Proper use .
  • Page 4 CONTENTS menu ............5-5 Servo-Center menu .
  • Page 5 CONTENTS D-MAXE DECOMMISSIONING Decommissioning ........... . . 9-1 TROUBLESHOOTING 10-1 Troubleshooting Procedure .
  • Page 6 CONTENTS MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 7: Introduction

    INTRODUCTION 1 - 1 1 INTRODUCTION About these operating instructions These operating instructions describe the installation, commissioning, operation and maintenance of the D-MAXE system with an operator interface OI-TS and provide important instructions for proper use. These operating instructions are intended for both the system construction master as well as the operator who uses the D-MAXE system in production.

  • Page 8: Proper Use

    1 - 2 INTRODUCTION Proper use The D-MAXE System is used to control systems such as: – Control roller systems – Unwind and rewind systems – Slitting systems – Tool positioning systems The D-MAXE system works in different functions: – Edge guiding –...

  • Page 9: Operating Principle

    INTRODUCTION 1 - 3 Operating principle The D-MAXE system consists of various modules that can be combined depending on the specific application. Modules D-MAXE Controllers – integrated into a guiding system or for wall mounting – D-MAXE 1 Controller: for the drive of a control loop –...
  • Page 10 1 - 4 INTRODUCTION D-MAXE OI-TS 1 D-MAXE 1 Controller 4 Actuator (offset pivot guide) 2 Operator interface OI-TS 5 Material web 3 Sensor(s) --- optional Figure 1.4: Operating principle of a control loop with modules of the D-MAXE system MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 11: Safety Instructions

    SAFETY INSTRUCTIONS 2 - 1 2 SAFETY INSTRUCTIONS Important information Problem-free and reliable operation of the D-MAXE system requires that the D-MAXE system is – properly shipped and stored, – properly mounted and placed in operation, – properly used and carefully maintained. Proper operation and careful maintenance will ensure a long service life for the D-MAXE system.

  • Page 12: Symbols

    2 - 2 SAFETY INSTRUCTIONS Symbols Warning/caution - dangerous area Reference to general hazards that may result in bodily injuries or damage to the device Warning/caution - danger due to crushing Refers to danger of injury caused by crushing Warning/caution - danger due to cutting Refers to danger of injury caused by cutting Additional symbols –...

  • Page 13: Operation

    SAFETY INSTRUCTIONS 2 - 3 ∙ Only replacement parts that have been approved by Fife-Tidland may be used. ∙ No changes may be made to the D-MAXE system. ∙ Electrical lines must not be subjected to any mechanical loads. Operation ∙...

  • Page 14: Installation

    3 - 1 INSTALLATION 3 INSTALLATION Transport and storage – Modules of the D-MAXE system must be secured to prevent them from slipping during transport. – The modules must be kept cool, clean and dry. – Operator interfaces OI-TS must not be stored close to powerful magnetic fields.

  • Page 15: Mounting

    INSTALLATION 3 - 2 Mounting WARNING  All assembly tasks on the D-MAXE system must be performed when there is no electrical power in the system.  Assembly tasks and mechanical settings must only be performed when the machine has been stopped and secured from being turned on again.
  • Page 16 3 - 3 INSTALLATION Note: You must ensure that there is sufficient space for the cabling. See the cabling diagrams in the system documentation for more information. Figure 3.2: Dimensions of the D-MAXE 3 Controller with assembly plate MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 17: Installation Location Of D-Max Operator Interface Oi-Ts

    INSTALLATION 3 - 4 Installation location of D-MAX operator interface OI-TS – Protection class: IP64 – Operating temperature: 0°C ... 60°C – Relative humidity: 10% to 95% non-condensing – Operating altitude above sea level: maximum 3000m – On a fixed machine part or on a wall –...
  • Page 18 3 - 5 INSTALLATION 6 MAX - Cable length: 450mm - Minimum bending radius of the cable: 25mm Figure 3.4: D-MAX operator interface OI-TS for desk installation Figure 3.5: Angle of view for the D-MAX operator interface OI-TS Mounting cut-out for desk installation Drilling pattern for wall mounting 3 ."9 Figure 3.6: Mounting of the D-MAX operator interface OI-TS...

  • Page 19: Electrical Connection

    INSTALLATION 3 - 6 Electrical connection CAUTION: Electrical connections on the D-MAXE system should always be made or disconnected while there is no electrical power in the system.  Failure to follow these instructions may result in damage to the D-MAXE system. Emergency Stop Observe the “D-MAX Supplementary Operating Instructions - Safe shutoff of electromechanical actuators driven by a D-MAX...
  • Page 20 3 - 7 INSTALLATION Note: Ensure that two wires from the power supply line are connected to the D-MAXE controller with a power supply in the permitted range from 24V to 48V. Figure 3.7: Power supply of D-MAXE modules MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 21: Connections On The D-Maxe 1 Controller

    INSTALLATION 3 - 8 Connections on the D-MAXE 1 Controller Connection Designation Parallel inputs/outputs X2/1 Ethernet X2/2 Ethernet Servo-center transducer 1/Encoder 1 Drive 1 Sensor 1 (S1/S2) Power supply voltage FifeNet/ OI-TS Sensor 2 (S3/S4) Figure 3.8: D-MAXE 1 Controller For technical details and additional information, please consult 11 Technical Data .

  • Page 22: Connections On The D-Maxe 3 Controller

    3 - 9 INSTALLATION Connections on the D-MAXE 3 Controller Connection Designation Parallel inputs/outputs X2/1 Ethernet X2/2 Ethernet Servo-center transducer 1/Encoder 1 Drive 1 Sensor 1 (S1/S2) Power supply voltage Servo-center transducer 2/Encoder 2 FifeNet/ OI-TS Sensor 2 (S3/S4) Drive 2 Sensor 3 (S4/S3) Servo-Center transducer 3 / Encoder 3 Figure 3.10: D-MAXE 3 Controller...

  • Page 23: Leds On The D-Maxe Controller

    INSTALLATION 3 - 10 LEDs on the D-MAXE Controller Status Indicates No Ethernet connection Green or Green Ethernet connection detected (X2/1) flashing Either a 10mbps connection or a Yellow half-duplex connection is recognized No Ethernet connection Green or Green Ethernet connection detected Ε2 flashing (Ξ2 / 2 )

  • Page 24: Operator Interface Oi-Ts

    4 - 1 OPERATOR INTERFACE OI-TS 4 OPERATOR INTERFACE OI-TS OI-TS description The OI-TS operator interface has a touch screen. CAUTION: Danger of damaging the touch screen with pointed and/or hard objects (such as pens or screwdrivers).  The touch screen must only be operated with a finger or suitable touch screen stylus.

  • Page 25: Buttons And Displays

    OPERATOR INTERFACE OI-TS 4 - 2 Buttons and Displays The entry in a menu is accepted The entry in a menu is rejected Return to the previous menu level Switch between the pages of a menu Buttons represented in colors can be operated in the current operation state.

  • Page 26: Header

    4 - 3 OPERATOR INTERFACE OI-TS Header The header contains complete information about the D-MAXE system. It is always available in this form. A Shows the currently selected hardware e.g. a D-MAXE Controller B Shows the currently selected device of the D-MAXE system if it is present in the D-MAXE system: 1 - Drive 1, 2 - Drive 2,...

  • Page 27: Select Operator Interface

    OPERATOR INTERFACE OI-TS 4 - 4 Select operator interface ∙ Touch the header A Language Select the language for menu labels B Select Device In the list of devices select the one you want to operate with the OI-TS C Select Device Settings Set up the parameters of the selected device for the display Flip horizontally Display not mirrored...
  • Page 28 4 - 5 OPERATOR INTERFACE OI-TS Labels This screen contains the details on the nameplate which is affixed to the OI-TS operator interface. – Software number Firmware number – Serial number Settings – Change between the US and British flags for display –...

  • Page 29: Operating The Controller

    OPERATING THE CONTROLLER 5 - 1 5 OPERATING THE CONTROLLER User level All the functions required for normal operation of the D-MAXE systems are available on the user level. Buttons 1 select operating mode „Manual“ 2 select operating mode „Servo-center“ 3 select operating mode „Automatic“...

  • Page 30: Select Devices/Actuators

    5 - 2 OPERATING THE CONTROLLER C Guide point display Operating mode „Automatic“ and „Manual“: Guide point offset of the active sensor D Status line Appendix B - Symbols, page 13-1 Symbols see E Green marked button Identifies the currently selected operation mode F Gray marked button: This button has no function in the current system status.

  • Page 31: Select Jobs

    OPERATING THE CONTROLLER 5 - 3 Select jobs Jobs are types of controllers that, in principle, are available in a D-MAXE systemD-MAXE system. From the large number of possible controller types, customer- specific programming selects the controller types that have the required functionality for the customer's application and makes Jobs, page 11-5 them available (see...

  • Page 32: Moving The Actuator

    5 - 4 OPERATING THE CONTROLLER Moving the actuator The actuator can be moved in "Manual" operation mode. ∙ Move the actuator to the desired position with arrow buttons 7 and 8 Menu level The parameters of the D-MAXE system can be set for the relevant customer application in the menu level.

  • Page 33: Job Menu

    OPERATING THE CONTROLLER 5 - 5 Job menu Precondition: "Manual" or "Automatic" operation mode is selected ∙ Press and release button 6 on the user level Menus are available for setting up the parameters of the selected job. Not all menus are available in the "Automatic" operation mode. Buttons 0 Calibrate sensor 1 Guidepoint...

  • Page 34: Servo-Center Menu

    5 - 6 OPERATING THE CONTROLLER Servo-Center menu Precondition: "Servo-Center" operation mode is selected ∙ Press and release button 6 on the user level Menus are available for setting up the parameters of the servo-center transducer. Not all menus are available in the "Servo-Center" operation mode.

  • Page 35: Setup Menu

    OPERATING THE CONTROLLER 5 - 7 Setup Menu more than 2sec ∙ Press button 6 in the operator level for Menus are available for setting up the parameters of the selected job or D-MAXE system. Not all menus are available in the "Servo-center" and "Automatic"...
  • Page 36 5 - 8 OPERATING THE CONTROLLER 9 Service 1 Measurements 2 Simulate Outputs Menus, Details regarding the menus are explained in section page 7-1 Legend A Exit menu MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 37: Commissioning

    COMMISSIONING 6 - 1 6 COMMISSIONING Before commissioning The following assembly and electrical connection tasks must be performed before commissioning: – The modules of the D-MAXE system must be assembled properly. – The modules of the D-MAXE system must be properly connected to the power supply and integrated into the 'EMERGENCY STOP' circuit of the customer's system.
  • Page 38 6 - 2 COMMISSIONING To commission the D-MAXE system, make the basic settings described in the following steps. Note: If the system documentation contains "D-MAXE Supplementary Operating Instructions" with a chapter on Commissioning, the commissioning sequence given there must be followed for the specific application.
  • Page 39 COMMISSIONING 6 - 3 Polarity 9. Set the for the Servo-Center operation mode 1y.4.3 Polarity, page 7-10  see menu Gain 10. Set the for the Servo-Center operation mode 1y.4.2 Gain, page 7-10  see menu Encoder/motor encoder 11. Calibrate the If an encoder or motor encoder is used, it must be calibrated.

  • Page 40: Menus

    7 - 1 MENUS: NOTES 7 MENUS Notes This section is a description of menus that are needed for commissioning and to make other settings in the D-MAXE system. Menu identification Each menu has its own identification. This makes it possible to retrace every step in the control tree of the D-MAXE system precisely.

  • Page 41: Local Control

    MENUS: 2 LOCAL CONTROL 7 - 2 2 Local Control Local Control menu can be used to block control signals which are a hindrance during initial operation or an error search. Control signals can be: – a parallel interface (connector X1) –...

  • Page 42: 1Y.3 Job

    7 - 3 MENUS: 1Y.3 JOB 1y.3 Job This section is a description of menus that are used to set up the parameters of a job. A similar set of parameters is available for each job in the system. The settings of this job apply to "Automatic"...

  • Page 43: 1Y.3.Y2 Auto Setup

    MENUS: 1Y.3 JOB 7 - 4 Auto Setup 1y.3.y2 Auto Setup menu is used to calibrate parameters Gain (page ) and Polarity (page ) automatically for "Automatic" mode of the selected drive. WARNING: The drive moves during automatic setup.  There is a danger of body parts being crushed against the actuator.
  • Page 44 7 - 5 MENUS: 1Y.3 JOB Guiding working Guiding locked 1 - Threshold 1 (pos.) 2 - Threshold 2 (neg.) Figure 7.3: Example for the ASC parameter If the D-MAXE system is in "Automatic" mode and the ASC parameter is activated, the web is guided as long as it is within the restricted field of view of the sensor.

  • Page 45: 1Y.3.Y7 Deadband

    MENUS: 1Y.3 JOB 7 - 6 Deadband 1y.3.y7 Deadband menu is used to define a range around the guide point within the sensor field of view in which guiding is reduced or is not active at all in the "Automatic" operation mode. Note: Available in the form described here beginning with firmware version 016b of the D-MAXE controller...
  • Page 46 7 - 7 MENUS: 1Y.3 JOB 1y.3.y7.2 Factor – A factor of 0% means that there is no activity in range 1. This is also the default value for the factor. – A factor of 50% means that the activity in range 1 is half as great as in the active range 2.

  • Page 47: 1Y.3.Y8 Polarity

    MENUS: 1Y.3 JOB 7 - 8 – Other than a few large web offsets, there are only slow web offsets to compensate for. – The material web that is used naturally runs evenly and smoothly. Settings: ∙ Set the range of reduced activity to 0% ∙...

  • Page 48: 1Y.3.Y10 Actuator Speed

    7 - 9 MENUS: 1Y.3 JOB Speed Gain Control If the parameter is activated, guiding depends on web speed. This is indicated by the gray “SGC“ icon in the display. This icon flashes when the web speed is too low and no guiding is being performed.

  • Page 49: 1Y.4 Servo-Center

    MENUS: 1Y.4 SERVO-CENTER 7 - 10 1y.4 Servo-Center This section describes menus that are used to set up the properties for "Servo-Center" mode. Guidepoint The availability of the parameter depends on the customer-specific programming of the D-MAXE system. "Manual" mode: –...

  • Page 50: 1Y.5 Hardware

    7 - 11 MENUS: 1Y.5 HARDWARE 1y.5 Hardware This section contains a description of menus that can be used to view and set up the properties of the connected input and output devices. "Manual" mode: – All buttons are available. "Servo-Center"...
  • Page 51 MENUS: 1Y.5 HARDWARE 7 - 12 1y.5.1.1.1 Calibration Calibration menu is used to adapt the sensors to the properties of the web material. WARNING: To calibrate a sensor, it may be necessary to move the material web inside the sensor's field of view by hand.There is a risk of being cut by the web and crushed against the actuator.
  • Page 52 7 - 13 MENUS: 1Y.5 HARDWARE 1y.5.1.1.2 Type Type menu specifies which sensor type is connected in the D-MAXE system in use. Menus can be adapted to the sensor type and the analogue entries are set. Type Sensor type Analogue sensor inputs Effect on operation SE-46 SE-46 line sensor...
  • Page 53 MENUS: 1Y.5 HARDWARE 7 - 14 1y.5.1.1.5 Current Range Current Range menu shows in which range the sensor input on the D-MAXE controller was configured according to the last valid sensor calibration. Line Speed 1y.5.1.5 Line Speed menu is used to calibrate the analog Line Speed signal.
  • Page 54 7 - 15 MENUS: 1Y.5 HARDWARE Note: Generally the encoder is already preset when it ships from the factory. Therefore a resetting is required only when replacement parts are installed. Note: The menus for the motor encoder (menu 8) are not present unless a corresponding motor is present on the selected drive.
  • Page 55 MENUS: 1Y.5 HARDWARE 7 - 16 1. The calibration sequence is started. WARNING: The selected drive moves.  Do not grasp moving parts or anything close to them. 2. The drive is automatically moved to the servo-center position. Once the servo-center position is reached, the sequence automatically continues with step 3.

  • Page 56: 1Y.5.2 Actuator

    7 - 17 MENUS: 1Y.5 HARDWARE 1y.5.1._.3 Search Reference Search Reference You can use the menu to recover lost thresholds without having to perform a calibration again. Limit values can be lost for example because the encoder was adjusted with the electrical power turned off. WARNING: The drive moves while the reference search is active.
  • Page 57 MENUS: 1Y.5 HARDWARE 7 - 18 1y.5.4.1 Digital Output A 1y.5.4.2 Digital Output B The outputs are automatically set to 'Set' or 'Cleared' depending on the configuration and current operating state. Parallel output matrix, page 11-4  see table 1y.5.4._.1 Delay A delay time can be defined for the transition from 'Cleared' to 'Set'.

  • Page 58: 1Y.6 Control

    7 - 19 MENUS: 1Y.6 CONTROL 1y.6 Control This section includes information about menus that contain basic properties for operating the D-MAXE Controller. "Manual" mode: – All buttons are available. "Servo Center" and "Automatic" mode: Local Control – Only the button is available.

  • Page 59: 1Y.6.4 Local Control

    MENUS: 1Y.6 CONTROL 7 - 20 1y.6.3.3 Jog Speed The adjusting speed of the buttons is set. 1y.6.3.4 Jog Soft Start The adjusting speed of the buttons set in menu 1y.6.3.3 is reached after the time indicated here. Local operation 1y.6.4 Local Control Apply or restrict 2 Local Control, page 7-2...

  • Page 60: 1Y.7 Administration

    7 - 21 MENUS: 1Y.7 ADMINISTRATION 1y.7 Administration This section includes a list of menus containing information about the D-MAXE Controller. This information is required when ordering replacement parts or for service inquires. "Manual" mode: – All buttons or input fields are available for use. "Servo Center"...

  • Page 61: Device Names

    MENUS: 1Y.7 ADMINISTRATION 7 - 22 Note: On a D-MAXE 2 or D-MAXE 3 Controller, a drive is selected from which the settings for all drives are saved simultaneously. Therefore, only one backup is required. Restore Restore You can use the menu to set all settings of the D-MAXE Controller to the values of a backup copy.

  • Page 62: 1Y.8 Network

    7 - 23 MENUS: 1Y.8 NETWORK 1y.8 Network You can use these menus to view network settings and make changes to them. Operating modes: – The buttons and input fields are available in all operational modes. MAXNET Settings Display and change the network settings for MAXNET: –...

  • Page 63: Customer Settings

    MENUS: 1Y.8 NETWORK 7 - 24 Note: If nothing appears in the operator interface display after a restart, select a drive with the header. Customer Settings – Display and change the network settings for TCP/IP – show the MAC-ID of the D-MAXE controller –...
  • Page 64 7 - 25 MENUS: 1Y.8 NETWORK first page of the display second page of the display #1/1: D-MAXE Controller with address 1/Drive 1: Guiding (e.g. offset pivot guide) #1/2: D-MAXE Controller with address 1/Drive 2: Sensor positioning #2/1: D-MAXE Controller with address 2/Drive 1: Guiding (e.g. offset pivot guide) #3/1: D-MAXE Controller with address 3/Drive 1: Sensor positioning #3/2: D-MAXE Controller with address 3/Drive 2: Sensor positioning (on the second page of the display) #16/7: SE-46 Sensor (on the second page of the display)
  • Page 65 MENUS: 1Y.8 NETWORK 7 - 26 A: Application Application menu provides an orderly summary and names for the menu structures with distributed arrangement (n = 1 ... 99). All the devices that belong to an application have the same number n. B: used as Sub Function Every device inside an application has a...

  • Page 66: 1Y.9 Service

    7 - 27 MENUS: 1Y.9 SERVICE 1y.9 Service The purpose of these menus is to show information about settings of the D-MAXE system that is important for Customer Service. "Manual" mode: – All buttons are available. "Servo Center" and "Automatic" mode: –...
  • Page 67 MENUS: 1Y.9 SERVICE 7 - 28 CAUTION: Actions may be initiated in the connected components! www.maxcessintl.com D-MAXE with OI-TS MI 2-292 1 C...

  • Page 68: Maintenance

    8 - 1 MAINTENANCE 8 MAINTENANCE WARNING: Danger of injury by crushing  Maintenance work must only be performed on the D-MAXE system when the power is turned off, the machine is stopped, and it is protected against being turned back on. Maintenance work No maintenance work is required on the D-MAXE Controller or operator interface.

  • Page 69: D-Maxe Decommissioning

    D-MAXE DECOMMISSIONING 9 - 1 D-MAXE DECOMMISSIONING Decommissioning 1. Turn off the electrical power to the D-MAXE system. 2. Remove all cables from the modules of the D-MAXE system. 3. Disassemble the modules of the D-MAXE system. 4. Modules of the D-MAXE system can be stored according to Transport and storage, the specified ambient conditions (see page 3-1...

  • Page 70: Troubleshooting

    10 - 1 TROUBLESHOOTING 10 TROUBLESHOOTING Troubleshooting Procedure The D-MAXE system is capable of detecting errors as they occur and displaying them. The system also makes information available that may help exclude possible errors. Display possibilities The following display possibilities are available on modules of the D-MAXE system: –...

  • Page 71: Leds On The D-Maxe Controller

    TROUBLESHOOTING 10 - 2 LEDs on the D-MAXE Controller While the device is being turned on, the LEDs on the D-MAXE Controller are lit red briefly. This makes it possible to check their functionality. The LEDs indicate errors and/or show information about normal operation of the D-MAXE Controller.

  • Page 72: D-Maxe Operator Interface Oi-Ts

    10 - 3 TROUBLESHOOTING D-MAXE operator interface OI-TS Faulty behavior Possible cause Remedy Test the touch screen (see Debugging, page 4‑5 Incorrect actions are The touch screen is calibrated performed or none at all incorrectly Recalibrate if necessary (see Settings, page 4‑5 MI 2-292 1 C D-MAXE with OI-TS www.maxcessintl.com...

  • Page 73: Icons In The Display Of The D-Max Operator Interface

    TROUBLESHOOTING 10 - 4 Icons in the display of the D-MAX operator interface The icons in the display of the D-MAX operator interface provide information about system states. These system states are not necessarily errors; they may also be intended operating states.Therefore these icons must be evaluated individually for troubleshooting to determine whether what seems to be an error may actually be a normal operating state of the D-MAXE...
  • Page 74 10 - 5 TROUBLESHOOTING Icon Indicates Possible error remedy Error messages If this message appears even though no threshold has been reached, the thresholds have been moved. A threshold of the travel path has To restore the basic values, switch to "Servo- been reached.

  • Page 75: Faulty Behavior And Setting Errors

    TROUBLESHOOTING 10 - 6 Faulty behavior and setting errors Often the cause of incorrect or undesirable guiding behavior is an incorrect setting on the D-MAXE system. These errors can easily be eliminated by changing the appropriate settings on the D-MAXE system. Possible causes for faulty D-MAXE behavior Errors caused by connections or settings on the D-MAXE system...
  • Page 76 10 - 7 TROUBLESHOOTING Possible causes for faulty Remedy Reference behavior 1y.9.1.1 Sensors, Check the signals of the see item page 7‑27 connected sensors (range in section 1y.9 Service ±32767). 1y.5.1.1.1 Calibration, Sensors see item It may be necessary to page 7‑12 in section recalibrate the sensors.
  • Page 77 TROUBLESHOOTING 10 - 8 Possible causes for faulty Remedy Reference behavior 1y.5.1.1.3 Field of see item View, page 7‑13 (Sensor) or 1y.5.1._.2 Travel Length, The measurement range is not item page 7‑16 set or is set incorrectly. (Encoder) in section 1y.5 Hardware Check the measurement range Incorrect results in...

  • Page 78: Faulty Behavior

    10 - 9 TROUBLESHOOTING Faulty behavior The table below shows examples of faulty behavior, causes, and how to remedy the fault. Often the cause is incorrect parameter settings. Faulty behavior Reason Remedy Reference 1y.3.y10 The actuator is Actuator Speed, page The motor speed is Adjust the motor moving too fast or...
  • Page 79 TROUBLESHOOTING 10 - 10 Faulty behavior Reason Remedy Reference The polarity for the 1y.4.3 Polarity, servo-center page 7‑10 Reverse the polarity in section transducer is set 1y.4 Servo-Center incorrectly. Check the distance between the servo-center transducer and the measuring point. WARNING: It may be necessary to move the actuator to adjust the servo-center transducer.

  • Page 80: Fuse Replacement

    If the units will not power on after fuses are replaced and correct power supply connections have been verified, the units must be returned to Maxcess for repair. Controller fuses 1. To access the controller fuses, remove the screws (A) that secure the power end cover assembly to the enclosure.

  • Page 81: Technical Data

    TECHNICAL DATA 11 - 1 11 TECHNICAL DATA General information D-MAXE Controller Power supply 24 to 48V nominal 21V minimum to 51V maximum The negative pole serves as a signal ground and is electrically [NOTE 1] connected with the housing. Maximum power consumption D-MAXE Controller - connection for control 130W maximum...

  • Page 82: D-Max Operator Interface Oi-Ts

    11 - 2 TECHNICAL DATA D-MAX operator interface OI-TS Power supply 12 to 24V nominal 10V minimum to 30V maximum Power consumption Dimensions Wall mounting: 128 x 105 x 38mm [5 x 4.1 x 1.49 inches] Desk installation: 128 x 105 x 33+5mm Weight 0.6kg [1.3 lbs] (OI-TS only, without mounting accessories) Protection class...
  • Page 83 TECHNICAL DATA 11 - 3 Power supply for accessory devices ± +12V 5%, 2000mA total -12V ± 5%, 150mA total ± +24V 5%, 1000mA each sensor connection and serial [Note 4] connection Parallel interface 6 digital inputs Low-level: 0 to 0,9V High-level: 4.6 to 24V;...

  • Page 84: Parallel Input Matrix

    11 - 4 TECHNICAL DATA Parallel input matrix Because of the option for customer-specific programming, there may be some deviations in the parallel input matrix. Customer- specific software adjustments of this type are described in the "Supplementary Operating Instructions" for the D-MAXE system and are included in the system documentation.

  • Page 85: Jobs

    TECHNICAL DATA 11 - 5 Jobs Connection Type of Guiding X5/1 Edge guiding* X5/2 Edge guiding* X9/1** Edge guiding* X9/2** Edge guiding* Center guiding or S1 - S2 X5/1&2 slave guiding Center guiding or S3 - S4 X9/1&2** slave guiding Center guiding or S1 - S3 X5/1 &...

  • Page 86: Actuators

    11 - 6 TECHNICAL DATA Actuators **Nom. Display content* Current Motor/Valve Typical modules voltage M352553 Series ID 1.3A MTR/ENC ID0 1.3A 24 VDC DS-25 Motor encoder M332325 Series ID DS-70 2.0A MTR/ENC ID1 2.0A 24 VDC Motor encoder D-LA-70 M281466 Series ID 3.3A MTR/ENC ID2 3.3A...
  • Page 87 TECHNICAL DATA 11 - 7 **Nom. Display content* Current Motor/Valve Typical modules voltage M352559 Motor 1.0A MOTOR 44.2K 1.0A 48 VDC 44.2K NarroWeb 50 M352560 Motor Hydraulic 50mA HYDR 64.9K ±50mA 24 VDC 64.9K proportional valve Hydraulic proportional valve 48V LVALVE 78.7K 0.6A 48 VDC 78.7K...

  • Page 88: Cable Lengths

    11 - 8 TECHNICAL DATA Cable lengths Cable lengths Connection (maximum) Sensors (except SE-26/-26A) 50m [164 ft] Sensor SE- 26A 25m [82 ft] Parallel interface 50m [164 ft] Servo-center transducer 50m[ 164 ft] Servo-valves 50m [164 ft] Locking valve 50m [164 ft] Drive 14m [46 ft] RGPC-50...

  • Page 89: Accessories (Optional)

    TECHNICAL DATA 11 - 9 Accessories (optional) Input devices RGPC-50/51 External input device for moving the guidepoint RCAL-20 External input device for easier sensor calibration of edge sensors RCAL-26 External input device for easier sensor calibration of line sensor SE-26/SE-26A Assembly accessories Wall bracket for D-MAXE Controller Wall bracket for operator interface...

  • Page 90: Appendix A - Overview

    12 - 1 APPENDIX A - OVERVIEW 12 APPENDIX A - OVERVIEW Select job Select operating mode: 3 Automatic 2 Servo Center 1 Manual press more than 2sec press short Buttons 7 and 8: Manual, Servo Center: move actuator Automatic: shift guidepoint Button 9 only in Manual: set guidepoint User level Menu level...

  • Page 91: Appendix B - Symbols

    APPENDIX B - SYMBOLS 13 - 1 13 APPENDIX B - SYMBOLS Symbols Description Error display - This icon appears if an error is detected on the selected drive. The selected drive is expecting MAXNET data from a device, but does not receive any data.

  • Page 92: Appendix C - Terms

    14 - 1 APPENDIX C - TERMS 14 APPENDIX C - TERMS ASC (Automatic Sensor Control) If the web is outside of the defined range of the sensor's field of vision, guiding is stopped. Automatic Operating mode The web course is automatically corrected by an actuator based on sensor information.
  • Page 93 APPENDIX C - TERMS 14 - 2 LOSS OF NULL In "Automatic" operation mode, indicates that the actuator will be moved at more than 50% of its maximum speed to compensate for a guiding error. This target speed depends on the guiding error and the set gain. LS (Line Speed) Designation of the web speed signal which is supplied to X1.
  • Page 94 14 - 3 APPENDIX C - TERMS Supplementary Operating Instructions Customer-specific software adjustments of the software are described in the "Supplementary Operating Instructions" for the D-MAXE system and are included in the system documentation. Web/strip The web/strip is the customer's material, which is affected in its direction of movement as it is guided by the D-MAXE system.

  • Page 95: Service

    65779 Kelkheim 48683 Ahaus Deutschland Deutschland Telefon: +49.6195.7002.0 Fax: +49.6195.7002.933 E-Mail: service@maxcess.eu Web: www.maxcess.eu Maxcess 222 West Memorial Road Oklahoma City, OK 73114, USA Telefon: +1 - 405 - 755 - 1600 Fax: +1 - 405 - 755 - 8425 E-Mail: service@maxcessintl.com...

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