Maxcess FIFE DP-20 PLUS User Manual

Web guide controller
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DP-20 PLUS
WEB GUIDE CONTROLLER
USER MANUAL
4th Quarter 2021
Figure Sheet 2-320 A
© 2021 Maxcess International. All rights reserved.

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  • Page 1 DP-20 PLUS WEB GUIDE CONTROLLER USER MANUAL 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 2 The information provided in this User Manual is subject to change without notice. We have compiled this User Manual with the greatest possible care and attention; however, the possibility of error cannot be completely excluded. Maxcess International accepts no legal liability for incorrect information given and the consequences arising there from.
  • Page 3: Table Of Contents

    3X.2.3, Set Sensor Mode Enable, Line Sensor ............. 6-15 3X.2.4, Set Jog Enable ..................6-16 3X.2.5, Set Jog Polarity ..................6-18 3X.2.6, Set Jog Speed ..................6-18 3X.2.7, Set Sensor Type ..................6-19 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 4 10 SPECIFICATIONS 10-1 General ........................10-1 Inputs and Outputs ..................... 10-1 Certifications and Compatibility with Industrial Environments ........10-2 Maximum Cable Lengths .................... 10-2 Service ........................10-2 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 5: Introduction

    INTRODUCTION DP-20 PLUS General Information The DP-20 PLUS Web Guide Controller is another Maxcess International advancement in technology that provides superior guiding performance. This controller is able to operate in a variety of sensor modes, such as Fixed-Sensor Center Guide or Edge Guiding from either edge.
  • Page 6 DP-20 PLUS Web Guide Controller THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 7: Operator Interface

    + ARROW - This key is used to jog the guide. The direction of guide movement is configurable. This key is also used during setup to scroll through the setup menus and to adjust setup parameters. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 8: Features Of The Lcd Panel

    LINE 2 While in the setup menus, this line indicates that a Setup Menu × 3A.2.2 SETUP (MAN) has been selected and indicates the current Operation Mode. GUIDE POINT -ÜÜÜÜåÜÜ+ +20.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 9 MANUAL mode, or Manual mode, if no motor is detected on the Drive connector × -ãããããáÜÜÜÜ+ (X1), NO MOTOR is displayed on this line. NO MOTOR 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 10: Setup Menu Structure

    2 = Servo-Center, 3 = Manual ** A = Edge Left, B = Edge Right, C = Center (both edges) D = Line Center, E = Line Edge, F = Servo-Center. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 11: Setup Menu Chart

    2. The highlighted menus can be set for password protection. If a password has been set, the menu line 1 will have an X as the initial character. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 12 DP-20 PLUS Web Guide Controller THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 13: System Setup Menus Available From Automatic Mode

    3. Press the ENTER key to allow adjustment of the ר 1C.2.1 SETUP (AUTO) System Guide Point. The current Guide Point GUIDE POINT value will begin flashing on line 4. -ÜÜÜåÜÜÜ+ 0.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 14: 3, Measurement

    The guiding signal is displayed on Line 4. Ł 1E.3.2 This signal is scaled by values determined MEASUREMENT during the Sensor Calibration procedure (see Ł SENSOR (X5) -ããããÜÜÜÜ+ section 6). 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 15 Measurement Menus and return to the Operator Level. 11. Otherwise, press the MANUAL key to exit the Measurement Menus and return to the Operator AUTOMATIC ר -ãããããÜÜÜÜÜ+ Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 16: 4, About

    About Menus and return to the Operator Level. 8. Otherwise, press the MANUAL key to exit the About Menus and return to the Operator Level. AUTOMATIC ר -ãããããÜÜÜÜÜ+ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 17 DP-20 PLUS Web Guide Controller THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 18: System Setup Menus Available From Servo-Center Mode

    4. Use the ARROW keys to adjust the SC Guide ר 2C.2.1 Point to the desired position as indicated on line SETUP (SC) ~ƒ GUIDE POINT -ÜÜåÜÜÜÜ+ -21.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 19: 3, Measurement

    2C.3.4 desired Measurement menu. Next in the list MEASUREMENT MOTOR TYPE is the MOTOR TYPE. The motor type is 0.6A MOTOR 8.66K displayed on Line 4. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 20 Menus and return to the Operator Level. 11. Otherwise, press the MANUAL key to exit ר the Measurement Menus and return to the SERVO-CENTER Operator Level. ~ƒ -ãããããÜÜÜÜÜ+ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 21: 4, About

    About Menus and return to the Operator Level. 8. Otherwise, press the MANUAL key to exit the ר About Menus and return to the Operator Level. SERVO-CENTER ~ƒ -ãããããÜÜÜÜÜ+ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 22: System Setup Menus Available From Manual Mode

    LCD Panel. BASIC 2. Press the ENTER key to enter the BASIC ר 3C.1.1 SETUP (MAN) Menus. The GAIN menu will be displayed. GAIN ãÜÜÜÜÜÜÜÜÜ 10.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 23: 1.3, Guide Polarity

    POLARITY is displayed on line 3. GUIDE POLARITY 4. If necessary, press the SENSOR key to select × 3A.1.3 SETUP (MAN) the desired sensor mode. GUIDE POLARITY 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 24: 1.4, Calibration, Edge Sensors

    UNCOVER SENSOR will be displayed on line 2. UNCOVER SENSOR -ÜÜÜÜÜÜÜÜÜÜ+ Remove all materials from the sensor field of view (see graphic at right). The sensor signal is displayed on Line 3. Sensor 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 25: 1.4, Calibration, Line Sensor, Center Of Line Guiding

    5. If necessary, use the ARROW keys to select the ý 3D.1.4.1 Center of Line sensor input. will be displayed SETUP (MAN) ý SELECT SENSOR on line 1. (X5) 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 26: 1.4, Calibration, Line Sensor, Edge Of Line Guiding

    Menus. The GAIN menu will be displayed. GAIN ãÜÜÜÜÜÜÜÜÜ 10.0% 3. Use ARROW keys scroll until Ł 3C.1.4 SETUP (MAN) CALIBRATION is displayed on line 3. CALIBRATION 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 27 2. Press the MANUAL FAILED -áÜÜÜÜÜÜÜÜÜ+ key to exit the setup menus and return to the Operator Level. Repeat this procedure, as necessary. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 28: 1.4, Calibration, Servo-Center Sensor

    (see graphic at right). The sensor signal is displayed on Line 3 of the LCD Panel. Sensor Flag 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 29: 1.5, Auto Setup

    POSITION WEB IN CENTER OF SENSOR. Once the web is moved to near the center of the sensor field of view, the Auto Setup procedure will continue. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 30: 1.6, Servo-Center Gain

    6. If desired, press both of the ARROW keys × 3A.1.6.1 simultaneously to reset the Servo-Center Gain SETUP (SC) ~ƒ GAIN to 5.0% as indicated on line 4. ãÜÜÜÜÜÜÜÜÜ 5.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 31: 1.7, Servo-Center Polarity

    Menus. The GAIN menu will be displayed. GAIN ãÜÜÜÜÜÜÜÜÜ 10.0% 3. Use ARROW keys scroll until × 3A.1.8 SETUP (MAN) MEASUREMENT is displayed on line 3. MEASUREMENT 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 32 3A.1.8.5 switch between percentage and RPM display MEASUREMENT modes. The percentage value shown is relative TACHOMETER -ãããããããá+ 1190R to the maximum speed of the attached motor. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 33: Special Menus

    3. Press the ENTER key to enter the Special × 3A.2.1 Menus. DEADBAND menu will SETUP (MAN) DEADBAND displayed. The current value is displayed on -ÜÜÜÜÜÜÜ+ 0.0% Line 4. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 34: 2.2, Set Operation Mode Enable

    Enable menu. The current selection will begin |AUTO|SC |MAN | flashing on line 4. The last digit of the menu |YES | number will vary according to the current selection. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 35: 2.3, Set Sensor Mode Enable, Edge Sensors

    | Ø | ר | flashing on line 4. The last digit of the menu |YES |YES |YES | number will vary according to the current selection. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 36: 2.3, Set Sensor Mode Enable, Line Sensor

    4. Use the ARROW keys to scroll until SENSOR ý 3D.2.3 SETUP (MAN) ENABLE is displayed on line 3. The current SENSOR ENABLE selection is displayed on Line 4. | ý | Ł 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 37: 2.4, Set Jog Enable

    Enable menu. The current selection will begin |AUTO|SC |MAN | flashing on line 4. The last digit of the menu number will vary according to the current selection. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 38 7. Press the ENTER key to store the change or MANUAL press the MANUAL key to abort the change. × -ãããããáÜÜÜÜ+ The system will exit the setup menus and return to the Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 39: 2.5, Set Jog Polarity

    -ÜÜÜÜÜÜÜ+ 0.0% 4. Use the ARROW keys to scroll until SET JOG × 3A.2.6 SETUP (MAN) SPEED is displayed on line 3. SET JOG SPEED ãããããÜÜÜÜÜ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 40: 2.7, Set Sensor Type

    7. Press the ENTER key to store the change or MANUAL press the MANUAL key to abort the procedure. ý -ãããããáÜÜÜÜ+ The system will exit the setup menus and return to the Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 41: 2.8, Sensor Voltage

    The system will exit the setup menus and return to the Operator Level. Caution: To avoid damage to sensors, do NOT select +15V for any sensor, except those listed below: If not sure about any sensor and specification is NOT available, contact Maxcess technical support. Sensor...
  • Page 42: Advanced Menus

    The SELECT MENU screen will be displayed on SELECT MENU the LCD Panel. BASIC 2. Use ARROW keys scroll until × 3A.3 SETUP (MAN) ADVANCED is displayed on line 4. SELECT MENU ADVANCED 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 43: 3.3, Set Password, Enter Password

    5. Press the ENTER key to enter the SET × 3A.3.3.2 SETUP (MAN) PASSWORD menu. The LCD Panel will display ENTER PASSWORD ENTER PASSWORD on line 3. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 44: 3.3, Set Password, Delete Password

    6. Using the proper keys, enter the current × X3A.3.3 password. Each key press is indicated by an “*“ SETUP (MAN) ENTER PASSWORD on Line 4. ****** 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 45: 3.3, Set Password, Change Password

    7. Press the ENTER key to accept the password. × X3A.3.3.1 SETUP (MAN) CHANGE and DISABLE will be displayed on SET PASSWORD Line 4. CHANGE will be flashing. CHANGE DISABLE 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 46: 3.4, Set Output A Delay

    5. Press the ENTER key to enter the SET OUTPUT × 3A.3.4.1 SETUP (MAN) DELAY menu. The current delay time will begin SET OUTPUT DELAY flashing. OUTPUT A: 0.00s 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 47: 3.5, Set Output B Delay

    7. Press the ENTER key to store the change or MANUAL press the MANUAL key to abort the change. × -ãããããáÜÜÜÜ+ The system will exit the setup menus and return to the Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 48: 3.6, Set Loss Of Null Output Range

    SELECT MENU ADVANCED 3. Press the ENTER key to enter the Advanced × 3A.3.1 SETUP (MAN) Menus. The RESTORE SETTINGS menu will be RESTORE SETTINGS displayed. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 49: 3.8.1, Test Signals, Sensor Current

    TEST SIGNALS 5. Press the ENTER key to enter the TEST × 3A.3.8.1 SETUP (MAN) SIGNALS menu. SENSOR CURRENT will be SENSOR CURRENT displayed on line 3. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 50: 3.8.2, Test Signals, Toggle Outputs

    SETUP (MAN) OUTPUTS menu. Normal control is disabled. OUT A OUT B The two outputs (displayed on line 3) can now be controlled by the ARROW keys. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 51: 3.8.3, Test Signals, Guide Test Mode

    × MODE1 displayed on line 2 which indicates that the -ÜÜÜÜÜÜÜÜ+ 0.50s oscillator is running. The currently selected oscillation mode will be displayed on Line 3. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 52 -ÜÜÜÜÜÜÜÜ+ 0.50s — — 12. Pressing the MANUAL key, a second time will MANUAL exit the oscillator mode and return to the × -ãããããáÜÜÜÜ+ Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 53: Language Menu

    5. Press the ENTER key to store the change or MANUELL press the MANUAL key to abort the procedure. Ø -ãããããáÜÜÜÜ+ The system will exit the setup menus and return to the Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 54: Custom Menus

    SELECT MENU CUSTOM 3. Press the ENTER key to enter the Custom × 3A.5.1 SETUP (MAN) Menus. The LCD CONTRAST menu will be LCD CONTRAST displayed. ãããããÜÜÜÜÜ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 55: 5.3, Set Asc Limits

    Limit values are displayed on line 4. -90.0% +90.0% 5. If necessary, press the SENSOR key to select Ø 3B.5.3 SETUP (MAN) the desired sensor mode. SET ASC LIMITS -90.0% +90.0% 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 56: 5.4, Set Asc Source

    4. Use the ARROW keys to scroll until SET ASC × 3A.5.4 SETUP (MAN) SOURCE is displayed on line 3. The current SET ASC SOURCE setting is displayed on line 4. × 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 57: 5.5, Output Polarity

    SETUP (MAN) settings. Use the left ARROW key to change the OUTPUT POLARITY ‘A’ output polarity. Use the right ARROW key to change the ‘B’ output polarity. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 58: 5.6, Set Rgpc Speed

    SHIFT SPEED or press the MANUAL key to × -ãããããáÜÜÜÜ+ abort the change. The system will exit the setup menus and return to the Operator Level. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 59: 5.7, X3 Link

    7. Press the MANUAL key to exit from this menu MANUAL and return to the Operator Level. × -ãããããáÜÜÜÜ+ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 60: About Menu

    About Menus and return to the Operator Level. 8. Otherwise, press the MANUAL key to exit the About Menus and return to the Operator Level. MANUAL ר -ãããããÜÜÜÜÜ+ 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 61 DP-20 PLUS Web Guide Controller 6-40 THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 62: Parallel Matrix

    - = IGNORE Parallel Output Matrix OUTPUTS STATUS LOSS OF NULL (AUTOMATIC MODE) CENTERED (SERVO-CENTER MODE) * Parallel outputs are active low. 1 = ACTIVE - = IGNORE 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 63 DP-20 PLUS Web Guide Controller THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 64: System Notes

    20 seconds has elapsed, the new setting is stored. If the power to the unit is interrupted before the 20 seconds has elapsed, the new setting is discarded. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 65 DP-20 PLUS Web Guide Controller THIS PAGE INTENTIONALY LEFT BLANK 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 66: Troubleshooting

    Actuator moves to Servo-Center Change the Servo- 3X.1.7, Servo-Center either end of the Polarity is set Center Polarity. Polarity stroke in Servo- incorrectly. Center mode. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 67: Fault Codes

    ENTER key to exit the fault screen and continue using the unit (The <<< FAULT >>> ILLEGAL MODE unit is forced to Manual mode). If the fault persists, the unit must be PRESS èéê repaired. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 68: Return Shipment Instructions

    Return Shipment Instructions If it is necessary to return the DP-20 PLUS to Maxcess International for service, care must be taken to properly package the unit to prevent damage during shipment. If possible, return the unit in its original packaging.
  • Page 69: Motor/Valve List

    442K Motor/Actuator CUSTOM MTR Custom Motor 825K Non-Fife Motor 825K NO MOTOR No motor or valve is detected. None 1.3A is applied to the 1.6A motor. 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 70: Specifications

    +12V / +15V available to port for input reference Supply to Sensors +12V or +15V ±5%, 600 mA (+15V for legacy FNA sensors) Supply to Accessories + 12V ±5% 100 mA 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.
  • Page 71: Certifications And Compatibility With Industrial Environments

    Service If you have any questions about one of our products or need to speak with a Customer Service representative, please use the contact information below 4th Quarter 2021 Figure Sheet 2-320 A © 2021 Maxcess International. All rights reserved.

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