WatchGas BAT-1 Manual

Breathing air quality test kit
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WatchGas BAT-1, 2, 3
Breathing Air Quality Test Kit
Full Compliance with BS EN12021
Edition 11, August 2021
1
WatchGas B.V.
Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands
T: +31 (0) 85 0187709
info@watchgas.eu
www.watchgas.eu

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Summary of Contents for WatchGas BAT-1

  • Page 1 WatchGas BAT-1, 2, 3 Breathing Air Quality Test Kit Full Compliance with BS EN12021 Edition 11, August 2021 ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ● T: +31 (0) 85 0187709 ● info@watchgas.eu ●...
  • Page 2: Table Of Contents

    Measuring on Compressed Gas Cylinders Measuring on Compressors Gas Detector Tube Procedures Pressure Dewpoint Service & Maintenance Ordering & After Sales ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ● T: +31 (0) 85 0187709 ●...
  • Page 3: Safety Information

    The WatchGas BAT kit is to be used to test compressed air for; oil mist, water vapor, carbon monoxide (CO), carbon dioxide (CO2), oxygen (O2), temperature, humidity, flow, pressure and odour in accordance to your local governing body (see section 2).
  • Page 4: International Standards

    Nitrogen Oxides ≤ 2 ppm ≤ 2.5 ppm (NOx) Sulfur Dioxide ≤ 1 ppm ≤ 5 ppm (SO2) ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ● T: +31 (0) 85 0187709 ● info@watchgas.eu ●...
  • Page 5: Technical Specification

    White Palebrown 2 7192120 Hydrogen Sulfide 1 – 20 ppm 0.17 l/min 6 min White Brown 7192121 ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ● T: +31 (0) 85 0187709 ● info@watchgas.eu ● www.watchgas.eu...
  • Page 6: Bat Layout

    0.3 – 3 LPM 4. BAT layout Table 6 Temperature & Relative Humidity Meter 7192115 (Available on request) IR Thermometer (only for BAT-1) 7182519 0.3 - 3 lpm Calibration Flow Meter 7182517 Manifold for 4 tubes 7182515 4 Rubber Tube Holders 7182520 Pressure / Flow Reducer 25-300 bar to 4.5...
  • Page 7 10 Gas Detector Tubes for H2S 0,04 - 1ppm 7192120 (Available on request) 10 Gas Detector Tubes for H2S 1 - 20ppm 7192121 (Available on request) WatchGas PDM O2 Gas Detector 0 - 30% 7181411 Vol. (Available on request) 200 bar adapter (Only in BAT-2) 7182528 7182529...
  • Page 8: Operating Instructions

    ▪ Clean valve of compressed gas cylinders or charging connections of compressor with brief burst of air. Figure 2: 200 & 300 bar compressor adapters ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ● T: +31 (0) 85 0187709 ●...
  • Page 9 ▪ Insert and firmly fit the nozzle of manifold on the pressure reducer as shown in fig. 5. Figure 5: Connecting manifold to the pressure reducer ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ●...
  • Page 10: Measuring On Compressed Gas Cylinders

    Figure 7: Connecting rubber tube holders to the manifold ▪ Flush device for sufficient time to make the test device free from other gases if any. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ● ●...
  • Page 11 Break off other end of the detector tube (air entry side) and immediately insert open tube tightly into other end of detector tube holder (close to test device). (see fig. 9). Figure 9: Placing the detector tube in the rubber tube holder ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 12: Measuring On Compressors

    , 0.5 mg/m resp. 1.0 mg/m Optional: ▪ When requiring to test NOx, please contact WatchGas for instructions. ▪ When requiring to test O2, please contact WatchGas for instructions. ▪ When requiring to test SO2, please contact WatchGas for instructions.
  • Page 13: Gas Detector Tube Procedures

    When the demercation of the colour change layer is pale. Read the value in the middle between the dark layer end and the pale layer end. In this exaggerated example, the reading should be 5%. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 14: Oil

    Safety advice S: 2-24/25-28.1 Tubes must be kept away from unauthorized persons. For disposal of tubes as waste observe the legal regulations applicable in the individual country of use. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 15: Co2

    Safety advice S: 2-23-24/25-26-28 (water). Tubes must be kept away from unauthorized persons. For disposal of tubes as waste observe the legal regulations applicable in the individual country of use. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 16 Safety advice S: 2–23-24/25-26-28 (water). Tubes must be kept away from unauthorized persons. For disposal of tubes as waste observe the legal regulations applicable in the individual country of use. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 17: H2O

    Safety advice S: 2–23-24/25-26-28 (water). Tubes must be kept away from unauthorized persons. For disposal of tubes as waste observe the legal regulations applicable in the individual country of use. ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 18: Pressure Dewpoint

    Refrigeration dryers normally produce dewpoints around +3 oC at 7 bar g. For desiccant systems dewpoints of better than -40 oC can be obtained and the above graph should not be for calculating water at these low levels <250 mg/m3 ● WatchGas B.V. ● Klaverbaan 121, 2908KD, Capelle a/d IJssel, The Netherlands ●...
  • Page 19: Service & Maintenance

    The high pressure regulator connection should be closed with the white protective cap. Function checks should be made every month, and if erroneous measurements are suspected. It is advised to do a full service check and recertify the BAT kit at a WatchGas factory trained company every 12 months.

This manual is also suitable for:

Bat-2Bat-3

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