1. Manuals
  2. Brands
  3. Kolver Manuals
  4. Power Supply
  5. 035001
  6. Manual

Kolver 035001 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
KOLVER S.r.l. declares that the new tool here described: control units model KDU-1, KDU-1A are in
conformity with the following standards and other normative documents: 2006/42/CE, LVD 2014/35/UE,
EMCD 2014/30/UE, EN 62841-2-2:2014, EN 62841-1: 2015, EN 60204-1, EN 61000-6-2, EN 61000-6-4.
It is also in conformity with III normative (2011/65/UE and following 2015/863).
Name:
Position:
st
Thiene, January 1
2021
K-DUCER MANUAL
KDU-1 / KD-1A
Torque range: 0.1-15 Nm
IDENTIFICATION DATA OF THE MANUFACTURER
U
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
MODEL:
CODE:
TECHNICAL DATA OF THE PRODUCT
DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 2,5 Kg
POWER SUPPLY: 90
TENSION: 40V DC
POWER: 600W
DECLARATION OF CONFORMITY
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver
KOLVER S.r.l.
KDU-1
KDU-1A
035001
035001/A
FUSE: 3,15 A
÷
÷
260 V AC 50
60 Hz
Giovanni Colasante

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 035001 and is the answer not in the manual?

Questions and answers

Related Manuals for Kolver 035001

Summary of Contents for Kolver 035001

  • Page 1 POWER: 600W DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described: control units model KDU-1, KDU-1A are in conformity with the following standards and other normative documents: 2006/42/CE, LVD 2014/35/UE, EMCD 2014/30/UE, EN 62841-2-2:2014, EN 62841-1: 2015, EN 60204-1, EN 61000-6-2, EN 61000-6-4.

  • Page 2: Kds Models

    MODELS: K-DUCER power supply and control units are available in two versions: Code Model Features 035001 KDU-1 as KDU-1 + RJ4 connector 035001/A KDU-1A Modbus TCP (slave) communication protocol straight, pistol They also control the torque of any KDS electric screwdrivers with transducer, available and fixture configuration.

  • Page 3: Installation

    IMPORTANT: K-DUCER is a highly accurate unit but it is critically important to select the correct options to ensure that proper torque is being applied. Read the menu description carefully and in case you are unsure please contact Kolver for support information. INSTALLATION: Installation of KDU unit: KDU control unit is supplied with a bracket.

  • Page 4: Installation Kds Screwdriver

    On the back panel, there are four female threaded pivots 8 mm depth to be used to fix the bracket. KDU unit is supplied with four M4x8 screws to help the plate to be fixed to the unit or to any other Kolver supports.

  • Page 5: Installation Screens

    cable and perform the same operations. To disconnect the connectors, apply a light pressure of the cable connector towards the fixed connector and turn counterclockwise the nut. Turn the unit on through the on/off switch on the lower panel. The unit will carry a general system check and the words “NO SCREWDRIVER CONNECTED”...
  • Page 6 NB: It’s possible to enter the menu even without any screwdriver connected. 1- To enter the menu Instead if the screwdriver is connected, it will be recognized by the unit and the "CONNECTED SCREWDRIVER" screen will appear for a few seconds, also showing the model and serial number.

  • Page 7: Installation Messages

    At this point select a different program by clicking on the "Access to the menu" button or modify the parameter out of range. The error messages can be the following: TorqueTargOverMax Target torque higher than the allowed limit for the screwdriver. SpeedTargOverMax Target speed higher than the limit allowed for the screwdriver.

  • Page 8: Main Screen

    enter the desired program. 1- Program “PR” number. By touching it, you can 2- Screw count: done screws/total screws. Menu access key 4- Angle value in degrees. 5- Pre-set angle target. Padlock key. White background= no password required. Red background= password required. 7- Reset RST key.

  • Page 9: Main Menu

    MAIN MENU: To return to run screen. Displayed page bar. PROGRAMS: to enter the programming menu relative to the parameters of each single program. GENERAL SETTING: to enter the programming menu relative to all the parameters of all the programs. USB: to enter the Menu to manage reading/writing on USB key.

  • Page 10: Menu Programs

    MENU PROGRAMS: 1- To return to the previous menu. 2- To return to the previous program. 3- Program in progress. If pressed to enter the desired program number through the numeric keypad. 4- To move to the following program. 5- TORQUE & ANGLE: Access to the menu where the torque and angle functions can be set. In the same line, the set values of the main parameters can be seen in small format.

  • Page 11: Menu Torque & Angle

    MENU TORQUE & ANGLE: TORQUE CONTROL 1- TORQUE CONTROL flag: it allows to select the mode of Torque Control and Angle monitoring. In this mode, priority is given to the torque. The angle can be monitored by the lever pressed (or by remote), by a certain set torque threshold, or by an external input (see point 9).

  • Page 12: Angle Control

    6- Downshift screwdriver function. If OFF, the screwdriver will turn at the pre-set final speed (see point 14). If ON, the operator can select a speed different from the final one and manage through a torque threshold. Selecting the downshift function, the RPM (see point 7) and AT (see point 8) functions will be activated.

  • Page 13: Ramp & Time Menu

    MENU RAMP &TIME: 1- Program number. 2- ON/OFF flags to enable Ramp, Run Time, Min and Max Time functions. If OFF values in grey backgrounds are the default values. If ON, values can be set digiting the desired numbers. 3- Values of Ramp, Run Time, Min and Max Time functions. 4- Saving key: to save parameters and/or return to the previous menu.

  • Page 14: Rev. & Pre-Rev. Menu

    9- RUN TIME: set the time of a tightening, from 0,1 to 19,90 sec. The couple reached during this time results in a signal of Correct screw. If the correct screw signal is not required, set the Minimum time up to a value of Run Time -0.1sec'. 10- RAMP: select the slow start time (acceleration) from 0,3 to 3,0 sec.
  • Page 15 11- AUTO-REVERSE AFTER TORQUE: This option will automatically start a reverse after a torque reached signal. You can set time from 0.1 to 10.0 sec and angle from 0 to 30000°. ATTENTION: During the reverse, it is necessary to keep the lever or the start signal pressed as long as it doesn’t stop.

  • Page 16: Menu Other (N. Screws, External Box, Barcode, Serial Printer, Compensation

    6- SWBX88/CBS880: if ON, it allows to enter a digit from 1 to 8 and to match it to a tray or a button from CBS880 and SWBX88 of Kolver devices. 7- BARCODE: to set the barcode of the product. To be used only if it is required to recall the program from remote by scanning the barcode of the part.
  • Page 17 In all other cases it should be left at 1,000. Kolver supplies all KDS series screwdrivers with transducer calibrated on a semi-elastic joint at a final speed of 100RPM.

  • Page 18: Sequence Setting

    SEQUENCE SETTINGS: From main manu, select SEQUENCE SETTINGS and it’s possible to enter in the SEQUENCE SETTINGS screen related to the setting of the program sequences. 1- SEQUENCE: If enabled, the sequence function is activated in place of the program function.
  • Page 19 1- TO ENTER PROGRAM INTO SEQUENCE: in the blue cells, it can set the desired program into the sequence. Up to 16 programs per sequence. 2- Time between programs: to set a time between one program and another. Besides the time you can also set the OK flag in the TIME-OK screen;...
  • Page 20 MAIN SCREEN WITH ACTIVE SEQUENCE 1- SEQUENCE: it indicates the sequence you are on. Pressing the letter button, it will bring up the SELECT SEQUENCE screen and you will be able to select the sequence directly from the main screen. The letter with the desired setting will be displayed in green. 2- PROGRAM: it shows in a bigger font which program is on.

  • Page 21: General Settings

    FATC MODIFICATION menu where you can change the value using the Service password. By increasing the value the resulting torque will decrease; if the value decreases, the resulting torque will increase. Should you need to change this parameter, please contact first Kolver. Vers. 291020...
  • Page 22 6- REV. BUTTON: This function allows to choose 2 modes of operation of the reverse function (either by reverse switch on the screwdriver or by remote from CN3). The modes that can be set are button and switch modes. BUTTON mode: start and reverse functions work as two simple buttons, pressing one or the other button activates the respective function.
  • Page 23 the front display; by setting "Ext" the functions can be enabled only with external inputs on CN3 connector (See input on CN3). By setting "Int + Ext" the functions can be enabled both from display and from remote. 2) RESET TYPE: this function allows to manage the reset according to the set function. If set to OFF, the function is disabled and no RST button will appear on the main screen.
  • Page 24 2- UNIT: it allows to choose between the following units of measurements: Nm, lbf.in and kgf.cm 3- DISPLAY BRIGHTNESS: to set the display brightness. 4- PASSCODE: to enable it, first it is necessary to set it in the numeric keyboard. If the Passcode is set correctly, the flag 7 turns to green ON while the main screen will appear red.
  • Page 25 9- DISPLAY CALIBRATION: it allows to calibrate the display so that the point it is pressed is aligned with the information in that position. To do this, simply press the blue dots in sequence in the display screen. SCREEN 4/4 Vers.

  • Page 26: Usb Menu

    1- PROTOCOL: to select which tool to be used to modify / monitor the parameters of the unit. There are 2 possible modes (see point 2): K-EXPAND (only to interface via PC via the MINI B USB port) and MODBUS TCP (to interface only through the network on the CN5 Ethernet connector).
  • Page 27 If a USB key is connected, here below what will be displayed: 1- To return to the previous program. 2- LOAD: to load the selected file in green. Once selected the file, push on LOAD adn the unit will display a warning screen. Here you have to If YES, the selected program will be saved and overwrite the previous one.
  • Page 28 4- FREE SPACE: free space available on the USB key. 10 programs correspond to 0,001 GB. 5- STATUS: it shows if the USB key is connected or not. 6- SAVE: it allows to enter the INSERT FILE NAME screen where you can set the name of the file you want to save for the entire unit programming.

  • Page 29: Connections/ Connectors I/O

    TOOL Connector: connection to the screwdriver. CN1 Connector: to upgrade the unit firmware. CN2 male serial connector: to be used with Kolver Barcode code 020050 If not used with the Barcode, a serial string will be printed (see #Serial Print).
  • Page 30 Input/Output CN3 Connector: NAME FUNCTION INPUT 24V NOT USED NOT USED BIT1 SEQ Less significant weight bit to enable the Sequence (see the chart below) BIT2 SEQ BIT3 SEQ More significant weight bit to enable the Sequence (see the chart below) BIT1 PR Less significant weight bit to enable Program (see the chart below) BIT2 PR...
  • Page 31 If enabled (see PRESS ESC on OTHER menu), ESC key function to reset ESC EXT remote errors. OK EXT If enabled (see PRESS OK on OTHER menu), remote OK key function. +24V voltage protected. The maximum current consumption is 400mA. To be used to 24 VDC activate the inputs.

  • Page 32: Input

    CN3 CONNECTOR AND USABLE CABLES: To connect, simply push the cable or the ferrule directly onto the corresponding hole. To disconnect the cables, press lightly on the respective orange plate. Solid cable section min (mm²) 0.2 Solid cable section max (mm²) 0.5 Section of braided cable min (mm²) 0.2 Section of braided cable max (mm²) 0.5 Flexible cable section with min ferrule without sheath (mm²) 0.25...
  • Page 33 PIN 3 Not Selectable NB: For security reasons, Kolver has chosen not to associate any sequence if no input is activated. In this way the possibility of setting the sequence H from remote input is lost. It will however be possible to set up Sequence H manually, with Kolver accessories or communication ports.

  • Page 34: Output

    PIN 6 Not selectable NB: For security reasons, Kolver has chosen not to associate any sequence if no input is activated. In this way the possibility of setting the program 64 from remote input is lost. It will however be possible to set up program 64 manually, with Kolver accessories or communication ports.
  • Page 35 Sequence BIT3 SEQ BIT2 SEQ BIT1 SEQ PIN 27 PIN 26 PIN 25 NOT DISPLAYED NB: To be aligned even with remote inputs Kolver chose not to display the sequence H on the outputs. BIT6PR BIT5PR BIT4PR BIT3PR BIT2PR BIT1PR...
  • Page 36 Not Displayed NB: To be aligned even with remote inputs Kolver chose not to display the program 64 on the outputs. CN4 male serial connector: Used to connect printers or to Kolver accessories. When used with Kolver accessories, the print string is also on CN2 (see dedicated paragraph on the print string).

  • Page 37: Serial Print

    RX, PIN 5 = GND) and a mini USB connector. You can print the results of each screwing on a printer (for example Kolver model PRNTR1) and/or on PC (for example through Hyper Terminal or Realterm or any data transmission program or EDU K-EXPAND). You can also save those results on a USB device.

  • Page 38: Sw88 & Cbs880 Accessories

    GENERAL SETTING - PAGE 2/4 - SWBX88 / CBS880 menu by selecting On prog. The PR1-8 functions / writings in the Kolver accessories will no longer be interpreted as programs but as positions from 1 to 8 and can be associated with any program.
  • Page 39 USB MINI B Connector: to connect K-Expand and set/ read the programs by the PC. USB Connector: to be used with USB key to save any results of the programming. CN5 Connector: only on KDU-1A unit. In order to connect a network cable to read or to set the data by remote.

  • Page 40: Expand

    K-EXPAND K-EXPAND is the software for pc created by Kolver to set, change and save all parameters of KDU Kducer control unit. Double click the icon program and this is the main view. This is the screen that appears when you create a new program or when one has been recalled from the connected unit.
  • Page 41 Only in MODBUS TCP mode, the IP ADRESS, GETAWAY, DNS AND SUBNET MASK are activated. NB: The network settings are specific to each network and must be set in accordance with the network manager. While the Port cannot be modified as defined by the protocol (MODBUS TCP), the Ip Address must be set with the address of the unit.
  • Page 42 SETTINGS GENERAL SETTINGS In addition to the parameters in the control unit, General Settings also include Screw Mode, Nr Program and Nr Sequence. In particular: 1. Screw Mode: Working mode of the unit (according to program or according to sequence of programs) 2.
  • Page 43 SEQUENCE SETTINGS It is possible to select up to 8 sequences and 16 programs each. It is necessary to select the position of each program and hot to move from one program to another: after a pre-set time or after OK on the display or by remote.
  • Page 44 NB: It is not possible to leave empty positions in the definition of a sequence, for example it is not possible to enable a program in position 1 and one in position 3 without activating the program in position 2. It is also possible to insert the bar code of the piece on which you want to operate.
  • Page 45 To move from one tab to another (Torque and Angle, Ramps and Time, Reverse and Pre-Reverse and Other), it is sufficient to press on the desired tab. Each parameter is the same as the KDS unit with the same characteristics. To change it, simply enter the cell, select a number in the correct range, then press Enter. Or you can press the keyboard and type the desired value.
  • Page 46 ACTIONS Upload to unit To upload all the setting to the KDU unit. It is necessary that the unit is connected to the pc. In case of any connection error, an error message will be displayed. Vers. 291020...
  • Page 47 Download from unit To be used to recall all the settings from the control unit and display them in the software. The KDU unit must be connected to the PC. In case of any connection errore, an error message will be displayed. Save to file Press Save to file to save all settings in a file.
  • Page 48 Open Terminal Press to display the print string and the status of the inputs/outputs in the KDU unit. By selecting the ehternet-MODBUS TCP interface, it is also possible to test the remote control via ethernet, in particular Start, Reverse, Stop Motor, Reset, ESC. Also, by pressing the SHOW CHARTS bar, you can view the torque-time and torque-angle graphs.
  • Page 49 The graphs show the values sampled during the screwing corresponding to the print string shown below them. Pressing on one of them with the mouse it is possible to visualize the abscissa and ordinate values. Also note that it is possible to move between the values shown by pressing the right and left directional arrows.

  • Page 50: Exploded View + Spare Parts List

    EXPLODED VIEW KDU-1/ KDU-1A: Vers. 291020...
  • Page 51 SPARE PARTS: Posizione Descrizione Quantità Codice SPACER 22MM KDU 872522 MOTOR BOARD K-DUCER 852530 I/O BOARD (44 PIN CONNECTOR) - KDU 852533/B SWITCHING 872490 SCREW M4X8 ZN TX20 872534 SIDE PLATE 872504 SUPPORT SWITCHING PLATE KDU-1 872505 FERRITE RKCF-08-A5 872468 BOARDS SEAT 872503/A FERRITE SCREWDRIVER CONNECTOR...
  • Page 52 EXPLODED VIEW KDS-PLxx: Vers. 291020...
  • Page 53 SPARE PARTS: Pos. Description Code HOOK 200060 MALE CONNECTOR M16 10 PIN 201667 PCB FLEX – LED BOARD 852537 SCREW ZN M3X12 TX10 231545 LED BOARD KDS/D 852535 SCREW ZN M3X12 TX10 231541 LED KDS-XX/D 231553 BOARD 852528 SCREW M3X12 ZN TX10 231547 REVERSE BUTTON KDS 231535...
  • Page 54 EXPLODED VIEW KDS-PLxxP: Vers. 291020...
  • Page 55 SPARE PARTS: Pos. Description Code HOUSING KDS-XX/P 231560 HOUSING KDS-XX/P-ESD 231560/ESD PICOBLADE 231557 MOTOR KDS-6x 231509/L MOTOR KDS-10x 231509/L MOTOR KDS-15x 231509/15L HOOK 200060 CONNECTOR COVER KDS-XX/P 231562 CONNECTOR COVER KDS-XX/P-ESD 231562/ESD WHITE LED BOARD KDSXX/P 852538 ENCODER 231528 ENCODER WIRING (KDS-PLxxP) 231536/L REVERSE SWITCH + LED KDS-PLxxP 231535/P...
  • Page 56 EXPLODED VIEW KDS-PLxxCA: Vers. 291020...
  • Page 57 SPARE PARTS: Pos. Description Code MOTOR SEAT 234505/TCA SCREW TSP M2X6 TX6 ZN 231527 BEARING 231533 WASHER 231532 RING 230020/1 RING 200007 BALL 2.5MM 219817 SPRING 230021 REDUCTION GEARS KDS-6x 231510/6D REDUCTION GEARS KDS-10x 231510/10D REDUCTION GEARS KDS-15x 231510/15D TRANSDUCER 231522/E MOTOR KDS-6x 231509/L...
  • Page 58 EXPLODED VIEW KDS-MT1.5: Vers. 291020...
  • Page 59 SPARE PARTS: Pos. Description Code HOOK 200060 MALE CONNECTOR M16 10 PIN 201667 PCB FLEX – LED BOARD 852537 SCREW ZN M3X12 TX10 231545 LED BOARD KDS/D 852535 SCREW ZN M3X12 TX10 231541 LED KDS-XX/D 231553 BOARD 852528 SCREW M3X12 ZN TX10 231547 REVERSE BUTTON KDS 231535...
  • Page 60 EXPLODED VIEW KDS-MT1.5P: Vers. 291020...
  • Page 61 SPARE PARTS: Pos. Description Code HOUSING KDS-XX/P 231560 HOUSING KDS-XX/P-ESD 231560/ESD BALL 2 MM 200011 PICOBLADE 231557 MOTOR KDS-MT1.5 231509/2L HOOK 200060 CONNECTOR COVER KDS-XX/P 231562 CONNECTOR COVER KDS-XX/P-ESD 231562/ESD WHITE LED BOARD KDSXX/P 852538 ENCODER 231528 ENCODER WIRING (KDS-PLxxP) 231536/L REVERSE SWITCH + LED KDS-PLxxP 231535/P...
  • Page 62 EXPLODED VIEW KDS-MT1.5CA: SPARE PARTS: Pos. Description Code MOTOR SEAT 234505/TCAMT SCREW TSP M2X6 TX6 ZN 231527 RING 200007 RING 230020/1 SPRING 230021 BEARING 231533 BALL 2 MM 200011 REDUCTION GEARS KDS-MT1.5 250040/TMT TRANSDUCER 210050/T MOTOR KDS-MT1.5 231509/2L REDUCTION GEARS KDS-15x 231510/15D TRANSDUCER 231522/E...

  • Page 63: Guarantee

    7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost.

  • Page 64: Table Of Contents

    TABLE OF CONTENTS KDS models page 2 Installation page 3 Installation KDU unit page 3 Installation KDS screwdriver page 4 Installation screens page 5 Installation messages page 7 Main Screen page 8 Main Menu page 9 Menu Programs page 10 Menu Torque &...

This manual is also suitable for:

035001/a

Table of Contents