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Cross Transfer Deck
Safety, Operation
and Maintenance Manual
SLPCTD3.6
SLPCTD5.4
SLPCTD7.2
Safety is our #1 concern! Read and understand
!
all safety information and instructions before
operating, setting up and/or maintaining this
equipment.
December 2007
rev. A7.00
rev. A7.00
rev. A7.00
Form #1011
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Summary of Contents for Wood-mizer SLPCTD3.6
- Page 1 Cross Transfer Deck Safety, Operation and Maintenance Manual SLPCTD3.6 rev. A7.00 SLPCTD5.4 rev. A7.00 SLPCTD7.2 rev. A7.00 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up and/or maintaining this equipment. December 2007...
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Page 2: Table Of Contents
Table of Contents Section-Page SECTION 1 SAFETY INSTRUCTIONS Safety Symbols..................1-1 Safety Instructions ..................1-2 SECTION 2 OPERATION Cross Transfer Deck Components............2-1 Transfer Deck Setup ................2-1 Transfer Deck Operation ................2-3 SECTION 3 MAINTENANCE Lubrication .....................3-1 Transfer Chain Tension ................3-2 Drive Chain Tension................3-3 SECTION 4 SPECIFICATIONS Transfer Deck Dimensions ..............4-1... - Page 3 Tel. +48 63 26 26 000 If You Need To Order Parts... From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland at +48-63-2626000. Wood-Mizer will accept the folowing methods of payment: Visa, Mastercard, or Select Purchase Prepayment Net 15 (with approved credit) Be aware that shipping and handling charges may apply.
- Page 4 Take notice of all safety warnings throughout this manual and those posted on the equipment. Keep this manual with this equipment at all times, regardless of ownership. *Wood-Mizer is a registered trademark of Wood-Mizer Products, Inc. ®...
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Page 5: Safety Instructions
Safety Instructions Safety Symbols SECTION 1 SAFETY INSTRUCTIONS Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER The word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. - Page 6 IMPORTANT! It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership, operation and towing of your Wood-Mizer equipment. MHdoc070512 Safety...
- Page 7 Safety Instructions Wear Safety Clothing Wear Safety Clothing WARNING! Secure all loose clothing and jewelry before operating this equipment. Failure to do so may result in serious injury or death. WARNING! Always wear eye, ear, respiration and foot protection as well as safety clothing when operating or servicing the equipment.
- Page 8 Safety Instructions Check the Equipment Before Operation Check the Equipment Before Operation DANGER! Make sure all guards and covers are in place and secured before operating the equipment. Failure to do so may result in serious injury. Keep Persons Away DANGER! Keep all persons out of the path of moving equipment and lumber when operating the equipment.
- Page 9 Safety Instructions Use Proper Maintenance Procedures DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric box and at the motor can cause shock, burns, or death. Disconnect and lock out power supply before servicing! Keep all electrical component covers closed and securely fastened...
- Page 10 Safety Instructions Keep Safety Labels In Good Condition Keep Safety Labels In Good Condition IMPORTANT! Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor, or call your Customer Service Representative to order more decals.
- Page 11 Safety Instructions Safety Labels Description TABELA 1-1 099221 Keep all persons a safe distance away from work area when operating the unit. 099221 096314 Keep all persons a safe distance away from work area when operating the unit. 096316 Do not open or close the electric box when the switch is not in the ”0”...
- Page 12 Safety Instructions Safety Labels Description TABELA 1-1 096319 Disconnect power supply before opening the box. 098177 Disconnect power supply before servicing. 098177 099540 CAUTION! Gear danger – keep a safe distance away! 099540 MHdoc070512 Safety...
- Page 13 Safety Instructions Safety Labels Description TABELA 1-1 S12004G Always wear safety goggles when operating the equipment. S12005G Always wear protective ear muffs when operating the equipment. P85070 CE safety certification 099780 Caution! Slabs falling off the deck! Safety MHdoc070512...
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Page 14: Operation
OPERATION Cross Transfer Deck Components SECTION 2 OPERATION Cross Transfer Deck Components WARNING! Always stay a safe distance from moving equipment and boards while operating the transfer deck. Failure to do so may result in serious injury or death. The major components of the Cross Transfer Deck are identified below. Receptacle for Slabs Chain... - Page 15 OPERATION Transfer Deck Setup Operator’s Position Have a qualified electrician install the power supply (in accordance with EN 60204 Standard). The power supply must meet the specifications given in the table below. 3-Phase Fuse Disconnect Recommended Wire Volts Size 400 VAC 1.5 mm TABELA 2-0 IMPORTANT!
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Page 16: Transfer Deck Operation
OPERATION Transfer Deck Operation forklift pockets. Insert the forks into the pockets shown in the figure below. FIG. 2-1 Transfer Deck Operation Use the START/STOP button on the electric box to turn on/off the Cross Transfer Deck. In case of any danger to persons or equipment, push the emergency stop button. This stops the transfer deck and the TVS. - Page 17 OPERATION Transfer Deck Operation clockwise. The machine will not restart until the emergency stop is released. START/STOP Button Emergency Stop Button FIG. 2-1 CAUTION! If at any time you need to immediately stop the chain drive motor, press the emergency stop button located on the electric box.
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Page 18: Maintenance
1. Using the grease fittings, lubricate the drive shaft bearings every 50 hours of operation. See Figure 3-1. FIG. 3-1 2. Make sure all safety warning decals are readable. Remove sawdust and dirt. Replace any damaged or unreadable decals immediately. Order decals from your Wood-Mizer Customer Service Representative. 25doc070512 MAINTENANCE... -
Page 19: Transfer Chain Tension
MAINTENANCE Transfer Chain Tension Transfer Chain Tension See Figure 3-2. Use the adjustment bolts shown below to adjust the transfer chain tension as necessary. The chain should lie freely on the guide bars. CAUTION! Do not overtension the chains of TVS, Log Deck and Cross Transfer Deck. -
Page 20: Drive Chain Tension
MAINTENANCE Drive Chain Tension Drive Chain Tension Check tensions of the drive chains every 40 hours of operation and adjust as necessary. The chains should have approximately 1,5 cm of slack. See Figure 3-4. Loosen the mounting bolts and move the motor along with the mounting plate in the direction indicated by the arrows. -
Page 21: Specifications
Specifications Transfer Deck Dimensions SECTION 4 SPECIFICATIONS Transfer Deck Dimensions See Figure 4-1. The overall dimensions of the SLPCTD Cross Transfer Deck are shown below (all dimensions are in millimeters). SLPCTD 3.6 SLPCTD 5.4 SLPCTD 7.2 FIG. 4-1 Specyfikacje MHdoc070512... - Page 22 Specifications Transfer Deck Dimensions See Figure 4-2. The overall dimensions of the SLPCTD3.6 Cross Transfer Deck are shown below (all dimensions are in millimeters). TVS_226 FIG. 4-2 SLPCTD3.6 MHdoc070512 Specyfikacje...
- Page 23 Specifications Transfer Deck Dimensions See Figure 4-3. The overall dimensions of the SLPCTD5.4 Cross Transfer Deck are shown below (all dimensions are in millimeters). TVS_227 FIG. 4-3 SLPCTD5.4 Specyfikacje MHdoc070512...
- Page 24 Specifications Transfer Deck Dimensions See Figure 4-4. The overall dimensions of the SLPCTD7.2 Cross Transfer Deck are shown below (all dimensions are in millimeters). TVS_228 FIG. 4-4 SLPCTD7.2 MHdoc070512 Specyfikacje...
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Page 25: Motor Specifications
Specifications Motor Specifications See Table 4-1. See the table below for the weight of your version SLPCTD. Weight SLPCTD 3.6 - 400 kg SLPCTD 5.4 - 500 kg SLPCTD 7.2 - 600 kg TABLE 4-2 Motor Specifications See Table 4-3. The specifications of the SLPCTD chain drive motor are listed below. Motor Type Manufacturer Power... -
Page 26: Electrical Diagram
Specifications Electrical Diagram Electrical Diagram EMERGENCY C60NC1A STOP 1,1kW 1450 min FIG. 4-4 MHdoc070512 Specyfikacje... -
Page 27: Electrical Components List
Specifications Electrical Components List Electrical Components List Symbol Wood-Mizer No. Description 083659 Switch, Gz1 M08 Motor Disconnect 084308 Contactor, LC1K0610 B7 089802 Housing, Rittal EB1549500 200x200x120 E85239 Plug, 16A 5P, Power E85240 Socket, 16A 090452 Switch, M22 START-STOP 086556 Switch, XB4BS542 Emergency Stop... -
Page 28: Electrical Diagram, Norwegian Version
Specifications Electrical Diagram, Norwegian Version Electrical Diagram, Norwegian Version EMERGENCY STOP C60NC1A 1,1kW 1450 min MHdoc070512 Specyfikacje... -
Page 29: Electrical Components List, Norwegian Version
Specifications Electrical Components List, Norwegian Version Electrical Components List, Norwegian Version Symbol Wood-Mizer No. Description Switch, Gz1 M10 Motor Disconnect 084308 Contactor, LC1K0610 B7 089802 Housing, Rittal EB1549500 200x200x120 E85239 Plug, 16A 5P, Power E85240 Socket, 16A 090452 Switch, M22 START-STOP... -
Page 30: Cross Transfer Deck
BOLT, M10x125-8.8 HEX HEAD ZINC F81003-18 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 BUSHING, FI 40 x FI 48x14 SPACER 099958-1 CHAIN, SLPCTD3.6 ZINC-PLATED 099310 CHAIN, SLPCTD5.4 099571 CHAIN, CTC7.2 099572 doc070512 CROSS TRANSFER DECK... -
Page 31: Central Module
CROSS TRANSFER DECK Central Module Central Module TVS_077 DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) COMPLETE CENTRAL MODULE 099557 MODULE, CTD CENTRAL PAINTED 098125-1 WHEEL, CTD COMPLETE 098492 WASHER, 16.3 SPLIT LOCK ZINC F81058-2 NUT, M16-8 HEX NYLON ZINC LOCK F81036-2 BOLT, M10x125-8.8 HEX HEAD ZINC F81003-18... -
Page 32: Rear Module
CROSS TRANSFER DECK Rear Module Rear Module TVS_078 DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) COMPLETE REAR MODULE 099558 FRAME WELDMENT, CTD REAR PTD 097900-1 COMPLETE CHAIN TENSION WHEEL 097655 SHAFT, CHAIN TENSION WHEEL 096207-1 WHEEL, TVS CHAIN TENSION 096208-1 BEARING, 6207-2RS, C3, 35X72X17 014811... -
Page 33: Cross Transfer Deck Drive
CROSS TRANSFER DECK Cross Transfer Deck Drive Cross Transfer Deck Drive TVS_080 DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) MOTOR KIT 099559 MOTOREDUCER, MR-80/64-1.1-1400/K3/V6 098663 SPROCKET, 10B Z 15 INCLINE CONVEYOR 095162 BOX, CTD ELECTRIC 098826 PANEL, CTD ELECTRIC BOX 099550-1 BOLT, M8X30-5.8 HEX HEAD FULL THREAD ZINC... -
Page 34: Leg Kits
CROSS TRANSFER DECK Leg Kits Leg Kits TVS_081 DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) LEG KIT, CTD SHORT 099554 LEG, 7.6M REAR PTD 099279-1 LEG, FRONT PTD 099415-1 LEG, REAR PTD 099416-1 LEG KIT, CTD MEDIUM 099568 LEG, CTD5.4 MIDDLE PTD (1) 099573-1... -
Page 35: Slabs Table
CROSS TRANSFER DECK Slabs Table Slabs Table DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) TABLE, SLPCTD HIGH 100517-1 ARM, TABLE LOCK 100531-1 BOLT, M10X30-5.8 HEX HEAD FULL THREAD F81003-2 NUT, M10-8-B NYLON HEX ZINC LOCK F81033-1 WASHER, 10.5 FLAT ZINC F81055-1 BOLT, M8X65 8.8 HEX HEAD ZINC... -
Page 36: Decals
CROSS TRANSFER DECK Decals Decals DESCRIPTION ( PART # QTY. Indicates Parts Available In Assemblies Only) DECALS KIT, PICTOGRAMS, CROSS TRANSFER DECK 099835 Decal, look out for the falling slabs (pictogram) 099780 Decay, keep away warning (pictogram) 099221 Decal, close all guards and covers before starting the machine 099220 Decal, disconnect and lock out power supply before servicing (pictogram) 098177... - Page 37 EC declaration of conformity according to EC Machinery Directive 2006/42/EC We herewith declare, Wood-Mizer Industries sp. Z O.O. 114 Nagorna street, 62-600 Kolo; Poland. That the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.
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