Wood-mizer PD200 Series Safety, Operation, Maintenance & Parts Manual
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Wood-mizer PD200 Series Safety, Operation, Maintenance & Parts Manual

Wood-mizer PD200 Series Safety, Operation, Maintenance & Parts Manual

Electric pallet dismantler
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Maintenance & Parts Manual
PD200
Standard and rear drop tables
Models Effected:
PD200A10-RU
PD200A10-SU
PD200A10-SUW
PD200A10-SUW72
PD200A10-SUW84
PD200A10-SUW96
PD200B10-RU
PD200B10-RU-HS
PD200B10-RUW72
PD200B10-SU
PD200B10-SU-HS
PD200B10-SUW
PD200B10-SUW72
PD200B10-SUW84
PD200B10-SUW96
WARNING! Read and understand this
!
manual before using this machine.
Electric Pallet Dismantler
Safety, Operation,
Safety is our #1 concern!
PD200C10-RU
PD200C10-RU-HS
PD200C10-RUW72
PD200C10-SU
PD200C10-SU-HS
PD200C10-SUW
PD200C10-SUW72
PD200C10-SUW72-HS
PD200C10-SUW84
PD200C10-SUW96
PD200C10-SUW-HS
PD200K10-RU
PD200K10-SU
PD200K10-SUW72
rev A2.02
Form #2232

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Summary of Contents for Wood-mizer PD200 Series

  • Page 1 Electric Pallet Dismantler Safety, Operation, Maintenance & Parts Manual PD200 rev A2.02 Standard and rear drop tables Safety is our #1 concern! Form #2232 Models Effected: PD200A10-RU PD200C10-RU PD200A10-SU PD200C10-RU-HS PD200A10-SUW PD200C10-RUW72 PD200A10-SUW72 PD200C10-SU PD200A10-SUW84 PD200C10-SU-HS PD200C10-SUW PD200A10-SUW96 PD200C10-SUW72 PD200B10-RU PD200C10-SUW72-HS PD200B10-RU-HS PD200C10-SUW84...
  • Page 2 For more information go to www.P65Warnings.ca.gov/wood. Active Patents assigned to Wood-Mizer, LLC Wood-Mizer, LLC has received patents that protect our inventions which are a result of a dedication to research, innovation, development, and design. Learn more at: woodmizer.com/patents ©2021 Wood-Mizer LLC...

  • Page 3: Table Of Contents

    Table of Contents Section-Page PD200 Pallet Dismantler SECTION 1 INTRODUCTION About this manual .................. 1-1 Getting service ..................1-1 Warranty....................1-4 SECTION 2 GENERA L SAFETY Owner’s Responsibility ............2-1 Safety symbols ..................2-1 Electrical Lockout Procedures ............... 2-4 SECTION 3 SETUP AND OPERATION Site Preparation ..................
  • Page 4 Table of Contents Section-Page 5.14 Board Catcher (Optional) ..............5-23 5.15 Table Extensions (Optional)..............5-24 WM doc 6/18/21 Table of Contents...

  • Page 5: Section 1 Introduction

    Getting service Wood-Mizer is committed to providing you with the latest technology, highest quality equipment, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands.
  • Page 6 8 a.m. to 5 p.m. 8 a.m. to 12 p.m. Closed Please have your vehicle identification number and your customer number ready when you call. Wood-Mizer will accept these methods of payment: Visa, Mastercard, or Discover   Prepayment ...
  • Page 7 Brazilian Headquarters European Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 8: Warranty

    Wood-Mizer Limited Product Warranty Wood-Mizer LLC (“Warrantor”), an Indiana corporation with its principal place of business at 8180 West Tenth Street, Indianapolis, IN 46214-2400 USA, warrants to the purchaser (“Purchaser”) that for the time periods specifically stated herein and subject to the terms,...
  • Page 9 Warranty misuse, negligence, alterations, damage due to overload, abnormal conditions, excessive operation, accident, or lack of performance of normal maintenance services. Several components which are used in the manufacture of the equipment but not manu- factured by Warrantor, such as cant hooks, power plants, laser sights, batteries, tires, and trailer axles have warranties provided by the original equipment manufacturer (written copies available upon request).
  • Page 10 Warranty resentation or other affirmation of fact by representatives of Warrantor, whether verbal or in writing, including photographs, brochures, samples, models, or other sales aids, shall constitute a warranty, or any other basis, for any legal action against Warrantor. There are no other representations, promises, agreements, covenants, warranties, guarantees, stip- ulations or conditions, expressed or implied, by Warrantor, except as expressly set forth herein.
  • Page 11 Warranty warranty cannot be amended, except in writing, which refers to this warranty that is signed by both Warrantor and Purchaser. Effective: January 1, 2018 © 2013 Wood-Mizer LLC – 8180 West 10 Street, Indianapolis, IN 46214 doc061821...

  • Page 12: Section 2 Genera L Safety

    General Safety Owner’s Responsibility SECTION 2 Genera l Safety Owner’s Responsibility IMPORTANT! It is always the owner's responsibility to comply with all applicable safety instructions, as well as federal, state and local laws, rules and regulations regarding the ownership and oper- ation equipment.
  • Page 13 General Safety Safety symbols OBSERVE SAFETY INSTRUCTIONS IMPORTANT! Keep children away from the area.  Read the entire operator's manual before operating the equip-  ment. Take notice of all safety warnings throughout this manual and those posted on the ...
  • Page 14 General Safety Safety symbols KEEP HANDS AWAY DANGER! Keep hands 12” away from the blade. Failure to do so will result in death or serious injury. DANGER! Remove power before clearing debris or any other maintenance activity. Failure to do so will result in death or serious injury.

  • Page 15: Electrical Lockout Procedures

    General Safety Electrical Lockout Procedures Electrical Lockout Procedures RULES FOR USING LOCKOUT PROCEDURE The equipment shall be locked out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Do not attempt to operate any switch or valve bearing a lock.
  • Page 16 General Safety Electrical Lockout Procedures Do not reach into moving blades or feed systems. Allow all coasting parts to come  to a complete stop. Electrical power supply and air supply must both be locked out.  Where established lockout procedures cannot be used (electrical troubleshooting or ...
  • Page 17 General Safety Electrical Lockout Procedures SEQUENCE OF LOCKOUT 1. Notify all affected personnel that servicing or maintenance is required on a machine or equipment and that the machine or equipment must be shut down and locked out to per- form the servicing or maintenance. 2.
  • Page 18 General Safety Electrical Lockout Procedures 4. Remove the lockout devices and reenergize the machine or equipment. NOTE: The removal of some forms of blocking may require re-energization of the machine before safe removal. 5. Notify affected personnel that the servicing or maintenance is completed and the machine or equipment is ready for use.

  • Page 19: Section 3 Setup And Operation

    Setup and Operation Site Preparation SECTION 3 SETUP AND OPERATION Site Preparation An outside source of compressed air adjustable from 80-120 psi (5.6-8.4 Kg/cm) is required. WARNING! Have a certified electrician install the power to your machine. Failure to do so may result in death or serious injury. WARNING! Be sure the power supply cables are not a trip hazard.

  • Page 20: Operation

    Setup and Operation Operation Operation DANGER! Keep hands 12” away from the blade. Failure to do so will result in death or serious injury. WARNING! Do not load pallets greater than 60” (1.5 m). Failure to do so may result in death or serious injury.
  • Page 21 Setup and Operation One-person operation See Figure 3-1. Stop bolt Tension ratchet handle DM200-03 FIG. 3-1 7. Remove the pass back bars from the table top by unpinning them and slide them out. 8. Momentarily (approximately 15 seconds) run the blade on the drive wheels. 9.

  • Page 22: Two-Person Operation

    Setup and Operation Two-person operation 15. Pull the pallet away from the blade. NOTE: Move the pallet from side-to-side as you pull to ease the cut. 16. Lift and rotate the pallet to remove the other half of the boards. 17.
  • Page 23 Setup and Operation Two-person operation NOTE: If the blade is not tracking in the center of the tire, refer to Section 4.2 Tracking the blade. 5. When the blade is tracking properly, close the wheel covers and turn on the power. See Figure 3-4.
  • Page 24 Setup and Operation Two-person operation DANGER! Remove power before clearing debris or any other maintenance activity. Failure to do so will result in death or serious injury. 16. Operator 2: Clear lumber and debris from the table to make it ready for the next pallet. 17.

  • Page 25: Section 4 Maintenance

    Maintenance General maintenance after each use SECTION 4 MAINTENANCE WARNING! Before performing service, lock out the electrical ser- vice as described in section 2.4. Failure to do so could result in death or serious injury. Refer to Online Manuals for electrical schematics. General maintenance after each use 1.

  • Page 26: Changing The Blade

    Maintenance Changing the blade See Figure 4-1. Locking nuts Tensioner Adjustment bolts DM200-07 FIG. 4-1 3. Loosen the inner (B) while tightening the outer (A) bolt to move the blade TOWARD THE BLADE GUIDE BEARING. 4. Loosen the outer (A) while tightening the inner (B) bolt to move the blade AWAY FROM THE BLADE GUIDE BEARING.
  • Page 27 Maintenance Changing the blade 2. Release the tension by ratcheting the device until the pivot arm is fully released. See Figure 4-2. Tension ratchet handle DM200-02 FIG. 4-2 3. Removed the used blade. 4. Install the new blade on the center of the drive wheel tires. IMPORTANT! Ensure the blade is positioned as shown below in Figure 4-3.

  • Page 28: Remove The Drive Hub

    Maintenance Remove the drive hub 5. Tighten the tension by ratcheting the device handle until the pivot arm is touching the stop bolt. See Figure 4-4. Stop bolt Tension ratchet handle DM200-03 FIG. 4-4 6. Close the wheel covers. 7. Momentarily (approximately 15 seconds) start the blade. 8.
  • Page 29 Maintenance Remove the drive hub See Figure 4-5. Remove Thread in DM200-08 FIG. 4-5 4. Remove the three bolts in the tapered bushing on the drive shaft. 5. Replace two of the bolts into the treaded holes. 6. Alternate tighten the two bolts until the bushing releases from the wheel flange. The gearbox is now accessible for maintenance.

  • Page 30: Section 5 General Information

    From the continental U.S., call 1-800-525-8100 to order parts. Have your customer  number, serial number (VIN when applicable), and part numbers ready when you call. From international locations, contact the Wood-Mizer distributor in your area for  parts. doc061821...

  • Page 31: Pallet Dismantler Assembly

    General Information Pallet Dismantler Assembly Pallet Dismantler Assembly DM200-11 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Dismantler Assembly, Pallet PD200 Pallet Dismantler Parts (Drive Side) (See Section 5.4) Pallet Dismantler Parts (Idle Side) (See Section 5.6) Pallet Dismantler Table Parts, Standard and Rear Drop (See Section 5.7)

  • Page 32: Airbag Assembly

    General Information Airbag Assembly Airbag Assembly 10/28/2019 After DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. AIRBAG ASSY, DISMANTLER 079970 Airbag, Sleeve Style Spring 079942 Fitting, 1/8NPTx1/4Tube, Straight P03078 doc061821 General Information...

  • Page 33: Prior To 10/28/2019

    General Information Prior to 10/28/2019 Prior to 10/28/2019 DM200-17 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Airbag Assembly, Dismantler 079970 Nipple, 1/4NPT x 4 Long 016428 Airbag, M-3 Triple Bellow 079942 Bolt, 3/8-16x1 1/4 FT HH Gr5 F05007-123 Washer, 5/16 Split Lock F05011-13...

  • Page 34: Pallet Dismantler Parts (Drive Side)

    General Information Pallet Dismantler Parts (Drive Side) Pallet Dismantler Parts (Drive Side) DM200-12a DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Cover Weldment, Dismantler, Drive 079980 Nut, 1/2-20 Lug P04646 Tire/Wheel Assembly, ST205/75D15 079939 Nut, 3/8-16 Swaged Lock F05010-25 Washer, 3/8 Flat SAE F05011-3...
  • Page 35 General Information Pallet Dismantler Parts (Drive Side) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Nut, 3/8-16 Hex Nyloc F05010-10 Bushing, P2x1 5/8 079945 Hub Assembly, Dismantler Dr 079984 Reducer, 6:1 Inline 079936 Bolt, 5/8-11x1 3/4 Hex Head F05009-33 Washer, 5/8 Split Lock F05011-27...

  • Page 36: Motor Usage

    General Information Motor Usage Motor Usage REFER TO ONLINE MANUALS FOR FULL ELECTRICAL SCHEMATICS. Motor Part Number Used with models 079949 PD200A10-SU PALLET DISM,230V1PH10HP,STD TBL.,UL Motor, 10hp 1 PH Dismantler PD200A10-SUW PALLET DISM,230V1PH10HP,STD TBL.,UL, 66" PD200A10-SUW72 PALLET DISM. 220V 1 PH. 10HP,STD.TBL. UL PD200A10-SUW84 PALLET DISM,220V1PH10HP,STD TBL.,UL, 84"...

  • Page 37: Pallet Dismantler Parts (Idle Side)

    General Information Pallet Dismantler Parts (Idle Side) Pallet Dismantler Parts (Idle Side) DM200-13a DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Cover Weldment, Dismantler Idle 079979 Nut, 1/2-20 Lug P04646 Tire/Wheel Assembly, ST205/75D15 079939 Shaft Assembly, Dismantler 079921 Hub, 6 lug Dismantler 079941...
  • Page 38 General Information Pallet Dismantler Parts (Idle Side) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Washer, 1/2 SAE Flat F05011-2 Nut Weldment, Cover 021145 Nut, 1/2-13 Half Nyloc F05010-127 Bolt, 1/2-13x3 Full Thread Hex Head Tap F05008-7 Nut, 1/2-13 Hex F05010-35 Screw, 3/8-16x2 1/2 SHC...

  • Page 39: Pallet Dismantler Table Parts

    General Information Pallet Dismantler Table Parts Pallet Dismantler Table Parts Rear Drop Standard DM200-15 General Information doc061821 5-10...
  • Page 40 General Information Pallet Dismantler Table Parts DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Table Weldment, 60" Dismantler 079925 Table Weldment, 66" Dismantler 079925-66 Table Weldment, 72" Dismantler 079925-72 Table Weldment, 84" Dismantler 079925-84 Table Weldment, 96" Dismantler 079925-96 Table, PD200 Rear drop (Standard 60”) 079872...
  • Page 41 General Information Table Control Assembly Table Control Assembly 24 25 DM200-14c DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Control Assembly, Dismantler Front 079971 E-Stop Box, 40mm Operator-10A NC 052999 Valve, 3 Position Air 079929 Bracket Weldment, Front Control 079952 Bolt, 5/16-18x1 Carriage Gr5 F05006-90...
  • Page 42 General Information Table Control Assembly DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Nut, Panel Mount M33x1.5 079994 Fitting, 1/4 Tube Y 042546 Connector, 1/2In 90 Deg Liquid Tight E22722 Screw, 8-32x1 SHC Brass F05004-295 Nut, #8-32 Hex Nylock F05010-169 Muffler, 1/4 in.

  • Page 43: Motor Control Assembly

    General Information Motor Control Assembly Motor Control Assembly PD200 rev A2.00+ 11 12 14 15 16 17 DM200-24 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. CONTROL ASSY, PD200A10 240VAC 1PH 114100 CONTROL ASSY, PD200B/C10 240/480VAC 3PH 114104 CONTROL ASSY, PD200K10 575VAC 3PH 114113...

  • Page 44: Pd200 (Rev A1.00 - A2.00)

    General Information PD200 (rev A1.00 - A2.00) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Label, PD200A10 Elec Nameplate 114100-NPLBL Label, PD200B/C10 Elec. Name 114104-NPLBL Label, PD200K10 Elec. Name 114104-NPLBL Legend, E-Stop, Round Yellow 050992 Light Module, Green ZB5 068910 Contact Block, NO ZB5 068920...
  • Page 45 General Information PD200 (rev A1.00 - A2.00) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Cord Grip, 1/2" NPT Aluminum .625-.75 073799 Bushing, 1/2" Insulated Threaded Conduit 073804 Insert Panel, Pallet Dismantler 073795 Ground Lug, Single Position w/ Screw 073798 DIN RAIL, 6 LG 024474...

  • Page 46: Control Box Insert

    General Information Control Box Insert 5.10 Control Box Insert ADDED AFTER REVISION A2.00. REFER TO ONLINE MANUALS FOR FULL ELECTRICAL SCHEMATICS. 11 12 9 10 17 18 15 16 20 21 DM200-25 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY.
  • Page 47 General Information Control Box Insert DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Din Rail, 35mmx7.5mmx4in Steel Sym 024474-4 Clamp, Plastic Din Rail E22707 Bolt, #10-24x1/2 Ph Pan Hd, Type 23 F05015-17 Cable Duct, 2H x 1W x 4L Open Slot Gry 024472-4 Disconnect, 63A 600V 3P 6mm Shaft (1PH)

  • Page 48: Blade Guide Assembly

    General Information Blade Guide Assembly 5.11 Blade Guide Assembly DM200-16 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Blade Guide Assembly, Dismantler 079957 Bearing, R16 Sealed 042360 Mount, B/G Bearing 079954 Block, Dismantler Blade Guide 079955 Spacer, Dismantler Blade Guide 079956 Screw, 3/8-16x1 Zinc &...

  • Page 49: Decals

    General Information Decals 5.12 Decals TIRE PRESSURE 3.52-3.85 Kg/cm 079664 079665 Located inside the tire housing MF G B Y/ FAB RI QUÉ PAR: WOOD-MIZ ER LLC, 8180 W. 10th St . Indianapolis, IN 46214-2400 U. S. A. 317/271-1542 Or 800/553-0182 Model No.: Seri al No.: Rev.:...
  • Page 50 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Decal Kit, Dismantler 079680 Decal, Built In The USA 074008 Decal, Wood-Mizer Quality & Information 079278 Decal, Pallet Scale 079667 Decal, Keep 12" Away 079664 Decal, Eye Warning S12004G...

  • Page 51: Slide Bracket Assembly

    General Information Slide Bracket Assembly 5.13 Slide Bracket Assembly DM200-18 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bracket Assembly, Dismantler Slide 079985 Bracket, Dismantler Slide 079927 Bolt, 5/16-18x3/4 HHC F05006-5 Bolt, 5/16-18x1 1/4 Hex Head Full Thread Grade 5 F05006-93 Nut, 5/16-18 Nylok Hex F05010-58...
  • Page 52 General Information Board Catcher (Optional) 5.14 Board Catcher (Optional) DM200BC-01 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Board Catcher, Pallet Dismantler 110233 Nut, 1/2-13 Flanged Hex Nylock F05010-223 Washer, 1/2 SAE Flat F05011-2 Bolt, 1/2-13x1 1/4 HH Gr5 F05008-37 5-23 doc061821...
  • Page 53 General Information Table Extensions (Optional) 5.15 Table Extensions (Optional) DM200-26 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. TABLE EXTENSION ASSY, XX" PD 128025-XX Table Extension Weldment, 60" PD 128022-60 Table Extension Weldment, 66" PD 128022-66 Table Extension Weldment, 72" PD 128022-72 Table Extension Weldment, 84"...

This manual is also suitable for:

Pd200a10-ruPd200c10-ruPd200a10-suPd200c10-ru-hsPd200a10-suwPd200c10-ruw72 ... Show all

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