Related Manuals for Wood-mizer Shop Series
Summary of Contents for Wood-mizer Shop Series
- Page 1 LTAGA-CBN rev. B.01 LTAGA-FCBN rev. B.01 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #841...
-
Page 2: Table Of Contents
Table of Contents Section-Page LIMITATIONS 1-IV SECTION 1 GENERAL INFORMATION Safety......................... 1-1 Sharpener Components....................1-3 SECTION 2 ASSEMBLY Stand Assembly ......................2-2 Pump Installation....................... 2-3 Electrical Installation....................2-6 Blade Support Installation ..................2-7 Sharpener Head Angle Adjustment ................. 2-10 Sharpener Alignment....................2-12 Grinding Wheel Installation .................. - Page 3 Table of Contents Section-Page SECTION 6 MAINTENANCE & TROUBLESHOOTING Wiring Diagram......................6-1 Converter Diagram (w/P09743 Transformer) ............6-2 Converter Diagram (w/073573 Transformer) ............6-3 Sharpener Maintenance ..................... 6-4 Blade Sharpening Tips ....................6-5 INDEX Table of Contents CBNdoc080917...
- Page 4 When used within the limits of its design, this machine performs as a light-duty profile grinder for Wood-Mizer blades. Do not use this machine for anything other than as described below. Failure to acknowledge these limitations will lead to premature wheel wear.
-
Page 5: General Information
General Information Safety SECTION 1 GENERAL INFORMATION Safety This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. - Page 6 CAUTION! Use the 110 Volt AC output to power the coolant pump of the Wood-Mizer Automatic Sharpener Attachment only. Using the output for other purposes will result in machine damage. CBNdoc080917...
-
Page 7: Sharpener Components
General Information Sharpener Components Sharpener Components See Figure 1-1. The Sharpener component locations and their functions are listed below. Blade Support Front Splash Guard Rear Splash Guard Oil Flow Control Valve Cam Motor Grinder Motor Oiler Assembly 6. Face Grind Adjustment Knob 1. -
Page 8: Assembly
Assembly SECTION 2 ASSEMBLY The Wood-Mizer Automatic Sharpener Assembly (LTAGA-FCBN & LTAGA-CBN) is shipped preassembled. Additional assemblies and parts include: Two-height Stand Assembly Pump Blade Support Arms Bag Assembly Bag Assembly Contents Qty. Magnet, Orange Shutoff... -
Page 9: Stand Assembly
Assembly Stand Assembly Stand Assembly The stand assembly consists of one tray assembly, three long stand legs and three short stand legs. It may be set at sitting height or standing height. See Figure 2-1. For sitting setup, insert the three long stand legs into the sockets in the top of the stand tray. -
Page 10: Pump Installation
CAUTION! Use the 110 Volt AC output to power the coolant pump of the Wood-Mizer Automatic Sharpener Attachment only. Using the output for other purposes will result in machine damage. 1. Plug the hole in the oil pan with the rubber stop supplied in the bag assembly. - Page 11 Assembly Pump Installation See Figure 2-2. Magnets Pump Plate SH0031B FIG. 2-2 3. Plug the pump into the top cord on the converter box. Plug the converter into a grounded receptacle. 4. Oil is pumped from the oil pan through the oil flow control valve to the grind area. IMPORTANT! Be sure the rubber stop is properly installed before filling the oil pan.
- Page 12 Assembly Pump Installation 5. For blades with 1 1/8” tooth spacing: An oil trough extension and longer mounting bolts are supplied. Remove the existing oil trough mounting bolts. Place the extension plate between the existing oil trough and mounting plate. Use the longer 2 1/4” bolts to reassemble the trough.
-
Page 13: Electrical Installation
Assembly Electrical Installation Electrical Installation See Figure 2-4. Slide the control box into the slots under the oil pan. Make electrical con- nections to the control box as shown. FIG. 2-4 The following is a test for the automatic control mechanisms of the sharpener. 1. -
Page 14: Blade Support Installation
Assembly Blade Support Installation Blade Support Installation The blade support assembly includes three blade support arms and three blade support guide assemblies. See Figure 2-5. Lubricate the threaded ends of the three blade support arms with grease. Insert a blade support arm in each of the three threaded holes located on the vertical plate of the sharpener. - Page 15 Assembly Blade Support Installation See Figure 2-6. Each guide assembly includes a blade support with post, a blade support without post, two bolts, a keps nut and a wing nut. Join a blade support guide assembly onto the ends of the left and rear blade support arms with posts facing outward as shown. Bolt from the hexed side of the guide assembly.
- Page 16 Assembly Blade Support Installation See Figure 2-7. The guide assembly for the right support arm also includes a plastic roller and lock washer. Place the plastic roller and lock washer over the blade support post. Join the guide assembly onto the end of the blade support arm, post facing inward as shown.
-
Page 17: Sharpener Head Angle Adjustment
Assembly Sharpener Head Angle Adjustment Sharpener Head Angle Adjustment NOTE: The grinder head is adjusted and pinned at 15 degrees. If you dissassemble the grinder head or clamp assembly, the head angle will need to be checked. Remove the roll pin and follow the procedure below. If necessary, drill a new hole to reinstall the pin. - Page 18 Assembly Sharpener Head Angle Adjustment See Figure 2-9. Next, loosen the bolt in the vertical plate of the sharpener. Tip the sharp- ener head until the full length of the motor housing contacts the full length of the template edge. Hold the sharpener head in place while retightening the bolt in the vertical plate. After tightening the bolt, recheck the head angle with the template.
-
Page 19: Sharpener Alignment
Assembly Sharpener Alignment Sharpener Alignment Use the LTAGA alignment tool as necessary to achieve accurate alignment between the blade clamp and the grinding wheel. IMPORTANT! Do not attempt to adjust the tool gauge points. They have been pre-calibrated at the factory to ensure accurate alignment results. - Page 20 Assembly Sharpener Alignment 5. Use a 3/4” wrench to loosen the bottom clamp adjustment bolt. 6. Position the clamp assembly so the front clamp plate touches all three tool gauge points. Secure in position by tightening the clamp adjustment bolt. See Figure 2-11.
-
Page 21: Grinding Wheel Installation
Assembly Grinding Wheel Installation Grinding Wheel Installation Before installing a new grinding wheel, push the START button on the control box and turn the FEED RATE dial up to rotate the cam. Continue operation of the cam until the sharpener head is at its lowest setting. Turn the FEED RATE all the way down and push the STOP button. -
Page 22: Blade Rest Bolt Adjustment
Assembly Blade Rest Bolt Adjustment Blade Rest Bolt Adjustment Standard Blade Clamp The blade rest bolts can be adjusted for 1”, 1 1/4”, or 1 1/2” wide blades (see below for 1 3/4” and 2” blades). Remove the nut on each rest bolt and move the bolts to one of the three sets of holes in the clamp plates. -
Page 23: Optional Blade Clamp
Assembly Optional Blade Clamp Optional Blade Clamp A wider clamp is available separately (Kit #060190) that can be adjusted for 1”, 1 1/4”, 1 1/2”, 1 3/4” or 2” wide blades. Remove the nut on each rest bolt and move the bolts to one of the five sets of holes in the clamp plates. -
Page 24: Blade Installation
Assembly Blade Installation Blade Installation See Figure 2-15. Before installing a blade, push START and turn the FEED RATE dial until the cam pivot bolt is at the 2 o'clock position. FIG. 2-15 Uncoil a blade and position above the three support assemblies around the sharpener. Check to be sure the teeth on the portion of blade that will be under the grinding wheel point to the right as you face the sharpener. - Page 25 Assembly Blade Installation See Figure 2-17. Position the blade outside the right blade guide wheel. FIG. 2-17 Holding the blade with your left hand, lift the sharpener head with your right thumb and the indexing arm with your right fingers (in that order). Press the blade between the clamping plates.
-
Page 26: Sharpener Adjustments
Sharpener Adjustments Overview Of Adjustments SECTION 3 SHARPENER ADJUSTMENTS Overview Of Adjustments At this point in the instructions, you should have your sharpener completely assembled and operational. The sharpener head should be set at the proper hook angle. At this point in the instructions, you should have: your sharpener completely assembled and operational. -
Page 27: Face Grind And Depth/Back Grind Adjustments
Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments Face Grind and Depth/Back Grind Adjustments It is important to know that face grind and depth/back grind adjustments are related. Adjusting one WILL affect the other. By design, face grind increases as tooth depth increases. - Page 28 Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments See Figure 3-2. The depth/back grind knob can be adjusted to grind the tooth gullet and back at the desired depth. FIG. 3-2 To set up a blade for grinding: 1. Adjust face grind AND depth/back grind so that the wheel is close to, but not contacting, the tooth.
- Page 29 Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments 4. Slowly advance the cam until the cam is at its lowest point. NOTE: The cam has a “dou- ble grind” configuration. The cam will lower the head for grinding, lift slightly, then drop back down for light grind.
-
Page 30: Sharpener Operation
Sharpener Operation Operation SECTION 4 SHARPENER OPERATION Operation WARNING! Always wear eye protection when operating the sharpener. Failure to do so may result in serious injury. After the sharpener has been assembled and properly adjusted, you are ready to sharpen the blade. -
Page 31: Magnetic Shut-Off
Operation Magnetic Shut-off Magnetic Shut-off See Figure 4-1. The shut-off sensor is located to the right of the blade clamp assembly. When passed over by a magnet, it automatically shuts down the grinder and cam motors of the LTAGA. FIG. 4-1 To install, take an orange-painted magnet from the bag assembly. -
Page 32: Blade Removal
Operation Blade Removal Blade Removal Blade removal is similar to blade installation. First, turn the feed rate dial all the way down. Then push the start button. Turn the feed rate dial until the cam pivot bolt is at the 2 o'clock position. -
Page 33: Replacement Parts
From the continental U.S., call 1-800-525-8100 to order parts. Have your customer number, equipment identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Replacement Parts... -
Page 34: Stand Assembly
Replacement Parts Stand Assembly Stand Assembly SH0001 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. BRACKET, AUTOMATIC SHARPENER MOUNTING W09766 BOLT, 1/4-20 X 3/4" HEX HEAD FULL THREAD F05005-1 NUT, 1/4-20 SELF-LOCKING F05010-9 TRAY, WATER COOLANT W09769 PLUG, RUBBER WATER TRAY P09812 LEG, SHARPENER STAND LONG... -
Page 35: Blade Support Assembly
Replacement Parts Blade Support Assembly Blade Support Assembly Arm Extension SH0010B Option DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. TUBE ASSEMBLY, BLADE SUPPORT A04550 Tube, Blade Support M04551 Plug, Blade Support Tube P04552 GUIDE KIT, BLADE SUPPORT A10617 Guide w/Post, Blade Support S10611... -
Page 36: Clamp & Oil System
Replacement Parts Clamp & Oil System Clamp & Oil System SH0038G DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. CLAMP ASSEMBLY, CBN PROFILE LTAGA WITH INSTRUCTIONS 010755 Clamp Assembly, CBN Profile LTAGA 010761 Plate, Moving Clamp S10652 ... - Page 37 Replacement Parts Clamp & Oil System Nut, #10-24 Hex Lock F05010-42 Instruction Sheet, CBN Clamp Retrofit/Replacement 010755-568 MAGNET, FILTER P31347 PLATE, PUMP TRAY 010756 PUMP, AGA P09836 WASHER, 1/2” SAE FLAT F05011-2 BOLT, 1/2-20 X 1 1/4” HEX HEAD GRADE 5 F05008-108 BLADE, WIPER S30265...
-
Page 38: Blade Clamp Retrofit
Replacement Parts Blade Clamp Retrofit Blade Clamp Retrofit SH0049 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. CLAMP ASSEMBLY, 2” CLAMP RETRO 060190 Plate, AGA Moving Clamp 060189 Nut, 3/8-24 UNC Hex Jam F05010-22 Washer, 3/8 Flat F05011-3 Spring, Clamp Handle LC-067GH-4SS P09818... -
Page 39: Cam Index Assembly
Replacement Parts Cam Index Assembly Cam Index Assembly SH0041-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. ARM ASSEMBLY, CBN CAM INDEX 010744 Knob, Index Arm Adjustment S09733 Adjustment Weldment, Pawl 010702 Spring, Index Arm LC-045G-7SS P09816 Bushing, 3/4”... - Page 40 Replacement Parts Cam Index Assembly Mount Weldment, Cam Motor W10685 Shaft, Cam Drive S09734 Ring, 1.575" I.D. Retaining F04254-4 Bearing, 6203-2NSL 17mm P06030-2 Nut, 5/8-18 Jam F05010-11 MOTOR ASSEMBLY, AGA CAM DRIVE A10365 Motor Assembly, AGA Cam Drive A10520 ...
-
Page 41: Grinder Assembly
Replacement Parts Grinder Assembly Grinder Assembly SH0042-1C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NO. QTY. HEAD ASSEMBLY, AGA-CBN GRINDER (Includes Items 1 - 11 only) 010760 Motor Assembly, AGA Grinder A04665 Motor Assembly, 12 Volt DC w/Harness A10701 ... - Page 42 Replacement Parts Grinder Assembly Nut, #10-32 Hex F05010-27 Arbor, Male Wheel 010750 Screw, 1/4-28 x 3/8" Cup Point Set F05005-24 Nut, Arbor S04554 Cover, Grinder Head S10668 Nut, 5/16-18 Wing F05010-23 Decal, Eye Protection Warning S10691 Head Weldment, AGA Grinder W10667 Decal, Blade Reorder 010697...
-
Page 43: Lift Assembly
Replacement Parts Lift Assembly Lift Assembly SH0043-1C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. LIFT ASSEMBLY, AGA GRINDER A09822 Screw Assembly, Back Grind A09765 Rod, Back Grind Screw S09701 Knob, Back Grind Screw S09733 Pin, 5/32"... - Page 44 Replacement Parts Lift Assembly Lift Bracket, AGA Grinder W09764 Arm, AGA Lift S09699 Bushing, SF1620-6 Bronze P08060 Spring, Lift Arm LE-031C-8SS P09817 BOLT, 5/16-18 X 1" HEX HEAD F05006-1 NUT, 5/16-18 HEX LOCK F05010-6 END, 5/16-24 MALE ROD P09814 NUT, 5/16-24 HEX F05010-28 END, 5/16-24 FEMALE ROD P09813...
-
Page 45: 5.10 Transformer Assembly
Replacement Parts Transformer Assembly 5.10 Transformer Assembly SH0006C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. TRANSFORMER, 110V TO 12V AGA A10549-110 TRANSFORMER, 220V TO 12V AGA A10531-220 Cover, AGA Transformer S10487 Base, AGA Transformer S10488 Decal, GFI 110V Transformer Danger P10526-110 Decal, GFI 220V Transformer Danger P10526-220... - Page 46 Replacement Parts Transformer Assembly Terminal, 1/4" Quick 10-12 Ga. Female F05708-9 Terminal, 1/4" Quick 14-16 Ga. Female F05708-10R Switch, AGA On/Off A10703 Switch, Lighted Rocker E10473 Instruction Sheet, Switch Replacement A10703-495 Harness Assembly, LTAGA Power Supply DC Out 053328 Breaker, 3 Amp Circuit (110V Transformer) E10466...
-
Page 47: 5.11 Control Assembly
Replacement Parts Control Assembly 5.11 Control Assembly SH0007B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. CONTROL ASSEMBLY, AGA A10600 Cover, AGA Control Box S10522 Base, AGA Control S10694 Screw, #8 x 5/8" Phillips Pan Head A F05015-3 Breaker, 15 Amp Circuit E10698... - Page 48 Replacement Parts Control Assembly Switch, On/Off Toggle P03027 Terminal, 1/4" Quick 14-16 Ga. F05708-10R Switch, AGA Speed Control E20519 Knob, Speed Control P06257 Washer, 1/4" I.D. Lock F05011-37 Switch, AGA Black Start E10472 Switch, AGA Red Stop E10471 Circuit Board, AGA Control A10696 ...
-
Page 49: 5.12 Splash Guards
Replacement Parts Splash Guards 5.12 Splash Guards 11 12 SH0039 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. GUARD WELDMENT, REAR SPLASH 010729 PLUG, 1 1/2” STEEL FINISHING 010749 GROMMET, 7/8” ID X 1 1/4” GROOVE DIAMETER P702 GUARD, FRONT SPLASH 010736... -
Page 50: 5.13 Miscellaneous Parts
Replacement Parts Miscellaneous Parts 5.13 Miscellaneous Parts SH0040B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. HARNESS, AGA TRANSFORMER/CONTROL A10532 STRAP, 1/4" X 6" TIE F05089-1 TEMPLATE, 15° HEAD ANGLE 060246 OIL, 5 GALLONS #165-CE GRINDING 010740 DYE, 4OZ RED LAYOUT 057791 TOOL KIT, ALIGNMENT... -
Page 51: Maintenance & Troubleshooting
Maintenance & Troubleshooting Wiring Diagram SECTION 6 MAINTENANCE & TROUBLESHOOTING Wiring Diagram (See Converter Diagram for detail) SH0008B FIG. 6-1 Maintenance & Troubleshooting CBNdoc080917... -
Page 52: Converter Diagram (W/P09743 Transformer)
Maintenance & Troubleshooting Converter Diagram (w/P09743 Transformer) Converter Diagram (w/P09743 Transformer) 110VAC LTAGA Transformer Assembly w/P09743 Transformer To Coolant Pump Breaker On/Off Toggle Transformer Rectifier To Control 110VAC Not Used SH0055 220VAC LTAGA Transformer Assembly w/P09743 Transformer To Coolant Pump Breaker On/Off Toggle Transformer... -
Page 53: Converter Diagram (W/073573 Transformer)
Maintenance & Troubleshooting Converter Diagram (w/073573 Transformer) Converter Diagram (w/073573 Transformer) VAC LTAGA Transformer Assembly w 073573 Transformer To Coolant Pump Breaker Off Toggle Transformer Rectifier To Control Box ... -
Page 54: Sharpener Maintenance
Maintenance & Troubleshooting Sharpener Maintenance Sharpener Maintenance Wipe the sharpener dry after each day's use. Keep clean of dirt, rust, and metal filings. Remove the clamp regularly and clean out any buildup that might cause it to not ... -
Page 55: Blade Sharpening Tips
Maintenance & Troubleshooting Blade Sharpening Tips Blade Sharpening Tips This section covers some of the common problem areas of blade sharpening. Before removing from the saw, clean the blade by running the waterlube on the blade for 15 seconds. This will remove most of the sap buildup that would otherwise have to be scraped off when it dries. - Page 56 INDEX adjustments replacement parts blade rest bolt adjustment 2-15 blade clamp retrofit face grind blade supports hook angle 2-10 cam/index clamp & oil system assembly control 5-15 blade installation 2-17 grinder blade support installation how to use parts list electrical installation lift assembly 5-11 grinding wheel installation...
Need help?
Do you have a question about the Shop Series and is the answer not in the manual?
Questions and answers