Hayward HRSN3FS Series Installation, Operation And Maintenance Instructions

Hayward HRSN3FS Series Installation, Operation And Maintenance Instructions

With battery backup

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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
HRSN3FS Series with Battery Backup
TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY.
Back to TOC
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Hayward Flow Control
HRSN3FSIOM Rev E ECR 132V
www.haywardflowcontrol.com
1-888-HAY-INDL (1-888-429-4635)
Page 1 of 32

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Summary of Contents for Hayward HRSN3FS Series

  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS HRSN3FS Series with Battery Backup TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 2: Important Safety Instructions

    – Potential pinch point. Equipment connected to or driven by this device may start unexpectedly and may cause personal injury or entrapment in linkage systems. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 3: Table Of Contents

    . The HRSN3 Series with battery backup operate on 24vac or 24vdc power supplies . Hayward offers 120v and 230v transformers packaged in stainless steel wall mounted enclosures sized to provide the required power for the actuator and the battery system .
  • Page 4: Technical Information

    XTS/TS None This IOM * Requires use of a transformer to convert supply voltage to 24V . Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 4 of 32...
  • Page 5: Actuator Handling And Installation

    Notice: Do NOT parallel wire multiple battery backup actuators . Battery Backup units are designed to operate as stand-alone devices . Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 6: Product Mounting And Setup

    Torque switches are factory set and are not adjustable. Torque Switch (TS) equipped products have secondary of cams/switches to protect actuator, equipment and processes. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 6 of 32...
  • Page 7: Torque Switches

    Torque Switch cams shown with the lower cam tripping the lower switch (Actuator was driving CCW before this trip) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 8: Component Identification

    . Battery Disconnect (Male/Female Pair) Control Board All field terminations are made here Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 8 of 32...
  • Page 9: 120/230V Transformer Mounting And Setup

    HRSBBC230-250 230VAC 250VA 14 / HRSBBC230-500 230VAC 500VA 20 / HRSN3 Series Transformer Enclosure Dimensional Data Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 9 of 32...
  • Page 10: Adjusting Cw End Of Travel

    . be used as an electrical travel 3 . CW position calibration is now complete . limiting device. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 11: Adjusting Ccw End Of Travel

    . be used as an electrical travel 3 . CCW position calibration is now complete . limiting device. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 12: Adjusting Auxiliary Switches

    Less CW Shown in Full CW Position CW Limit Switch CCW Limit Switch Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Shown in Full CW Position Shown in Full CW Position Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 13: Commissioning

    Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 14: Battery System Connection

    Calibration - Continued, On/ Off Control for setting the required fail safe direction (default is drive CW on loss of power). Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 15 NOTES Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 15 of 32...
  • Page 16: Calibration

    8. Unit is now calibrated and is ready to be put into service. No other calibration is necessary. Power LED Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 17 LED ON = Fault (Fault OUT Contact tripped) 1 = On, 2 = On Fully CCW upon loss of mains power (independent of DIP 3) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 18: Commissioning

    Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 19: Battery System Connection

    Calibration - Continued, Proportional Control for setting the required fail safe direction (default is drive CW on loss of power). Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 20: Calibration

    8. Unit is now calibrated and is ready to be put into service. No other calibration is necessary. Power LED Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 21 LED ON = Fault (Fault OUT Contact tripped) (independent of DIP 3) CCW FB Out (20mA) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 21 of 32...
  • Page 22: Troubleshooting

    Adjusting CW/CCW End of Travel section. positioned correctly end of travel Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 22 of 32...
  • Page 23: Proportional Models

    Adjusting CW/CCW End of Travel section. positioned correctly end of travel Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 23 of 32...
  • Page 24: Battery System

    DIP 3 ON = Reverse Acting Feedback OUT (CW = 20mA) Fail CCW DIP 1 & 2 ON = Fail CCW on loss of mains power (Independent of DIP 3) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 25: Mechanical Data

    34.1 / 15.5 HRSN3B 4.79 / 12.5 turns 90° 34.1 / 15.5 *Consult Hayward Flow Control for optional ISO patterns Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
  • Page 26: Exploded View

    Manual Override Handwheel Changeable ISO5211 Mounting System Worm Override Shaft ISO5211 Double Square Female Drive Socket Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 26 of 32...
  • Page 27: Wire Sizing Chart

    To determine proper wire size between transformer pack and actuator . 120/230 VAC To determine proper wire size between breaker panel and transformer pack . Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com...
  • Page 28: Wiring Diagrams

    HRSN3A-3B . .20 24vac/vdc On/Off  • On/Off Control  • Torque Switches  • Battery Backup  • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 28 of 32...
  • Page 29: Hrsn3A~3B

    HRSN3A-3B . .20 24vac/vdc Proportional  • Proportional Control  • Torque Switches  • Battery Backup  • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 29 of 32...
  • Page 30: Hrsn3A-3B . .20 120/230Vac

    • On/Off Control  • Proportional Control  • Torque Switches  • Battery Backup  • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 30 of 32...
  • Page 31 NOTES Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 31 of 32...
  • Page 32 This page intentionally left blank APAKGOFNAMCLDJDPEK AANFENPODKGOECOMPK APJLJHEJFIJNMMADGK AHALMNKJKHGBINMPIK DLLLDLLDDLLDDLLLDL Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3FSIOM Rev E ECR 132V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 32 of 32...

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