Hayward HRSN3 Series Installation, Operation And Maintenance Instructions
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
HRSN3 Series
TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY.
Back to TOC
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Hayward Flow Control
HRSN3IOM Rev D ECR 102V
www.haywardflowcontrol.com
1-888-HAY-INDL (1-888-429-4635)
Page 1 of 28
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Table of Contents
Troubleshooting
Related Manuals for Hayward HRSN3 Series
Summary of Contents for Hayward HRSN3 Series
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS HRSN3 Series TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635)
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Page 2: Important Safety Instructions
– Potential pinch point. Equipment connected to or driven by this device may start unexpectedly and may cause personal injury or entrapment in linkage systems. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com... -
Page 3: Table Of Contents
Notice: HRSN3 Series actuators are fully assembled, calibrated and tested prior to leaving our factory. In most cases, after you have mounted the actuator to your device, you should be able to operate the actuator from fully CLOSED (CW) to fully OPEN (CCW) and back again, and find that no adjustments are needed. -
Page 4: Technical Information
HRSLCSSPLMNTIOM On/Off / Proportional 120-230VAC XTS/TS HRSLCSSPLMNTIOM * No 24VDC/VAC can be equipped with HRCL/CD options Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 4 of 28... -
Page 5: Actuator Handling And Installation
• Notice: Do NOT parallel wire multiple on/off actuators together without utilizing isolation relays. If this is your intention, please contact HAYWARD FLOW CONTROL for a multiple actuator parallel wiring diagram. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 6: Product Mounting And Setup
PRODUCT MOUNTING AND SETUP Notice: All HRSN3 Series actuators rotate CW to close the output shaft out the bottom of the actuator when viewed from above. On all HRSN3 models, the cam shaft and the indicator rotate CW to close as well. -
Page 7: Torque Switches
Torque Switch cams shown with the lower cam tripping the lower switch (Actuator was driving CCW before this trip) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 8: Adjusting Cw End Of Travel
ONLY and is NOT to 3. CW position calibration is now complete. be used as an electrical travel limiting device. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 9: Adjusting Ccw End Of Travel
ONLY and is NOT to 3. CCW position calibration is now complete. be used as an electrical travel limiting device. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 10: Adjusting Auxiliary Switches
Less CW Shown in Full CW Position CW Limit Switch CCW Limit Switch Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Shown in Full CW Position Shown in Full CW Position Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com... -
Page 11: Commissioning
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com... -
Page 12: Proportional Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com... - Page 13 8. If the actuator stops at the correct positions and generates a feedback signal representative of the position of the actuator, the actuator can be put into service and is fully operational. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com...
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Page 14: Proportional Calibration
Alignment of the sector and is necessary. potentiometer gear sets at actuator full CW position. (reference only). Calibrate Power LED Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 14 of 28... -
Page 15: Calibration - Continued
DECREASE 20mA Feedback Make all connections Output to the MAIN terminal blocks ONLY! DECREASE Feedback Output Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 15 of 28... -
Page 16: Proportional Calibration
8. Unit is now calibrated and is ready to be put into service. No other calibration is necessary. Power LED Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 17: Calibration - Continued
Fully CCW upon loss of input signal adjust! adjust! Trims Full DEFAULT CCW FB Out (20mA) Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 17 of 28... -
Page 18: Troubleshooting
Adjusting CW/CCW End of Travel section. positioned correctly end of travel Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 18 of 28... -
Page 19: Troubleshooting
Adjusting CW/CCW End of Travel section. positioned correctly end of travel Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 19 of 28... -
Page 20: Mechanical Data
HRS3A 4.79 / 12.5 turns 90° 28.6 / HRS3B 4.79 / 12.5 turns 90° 28.6 / Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 20 of 28... -
Page 21: Exploded View
Adjustments Handwheel Changeable ISO5211 Mounting System Main Shaft Ball Bearings ISO5211 Double Square Female Drive Socket Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 21 of 28... -
Page 22: Notes
NOTES Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 22 of 28... -
Page 23: Wire Sizing Chart
WIRE SIZING CHART Wire sizing data is provided in the table below to assist in the selection of the proper wire size for HRSN3 Series actuators using various wire sizes over distance. Be sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model. -
Page 24: Wiring Diagrams
• On/Off Control • Torque Switches • Battery Backup HRSN3A3B 24vac/vdc On/Off • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 24 of 28... -
Page 25: Hrsn3A~3B 12/24Vac/Vdc Proportional
• Proportional Control • Torque Switches • Battery Backup HRSN3A3B 24vac/vdc Proportional • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 25 of 28... -
Page 26: Hrsn3A~3B 120/230Vac On/Off
• On/Off Control • Torque Switches • Battery Backup HRSN3A3B 230vac On/Off • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 26 of 28... -
Page 27: Hrsn3A~3B 120/230Vac Proportional
• Proportional Control • Torque Switches • Battery Backup HRSN3A3B 230vac Proportional • LCS Back USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 27 of 28... - Page 28 This page intentionally left blank "APAKGOFNANHKEJGPEK AAPFCMKDDKEPEJEOPK ANPOCKCNAMLHOKLNMK AHFPMHKLCFIBALHIJK DLDLDLLDDDDLLLDLDL" Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSN3IOM Rev D ECR 102V www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 28 of 28...