Hayward HRSN2 series Installation, Operation And Maintenance Instructions
Low voltage and single phase products
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
LCS Products Supplement
to HRSN2 through HRSN6 Series
Low Voltage and Single Phase Products
TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY.
Back to TOC
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Hayward Flow Control
HRSLCSSPLMNTIOM Rev A
www.haywardflowcontrol.com
1-888-HAY-INDL (1-888-429-4635)
Page 1 of 42
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Summary of Contents for Hayward HRSN2 series
- Page 1 HRSN2 through HRSN6 Series Low Voltage and Single Phase Products TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY, READ THIS MANUAL CAREFULLY AND COMPLETELY. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 2: Important Safety Instructions
– Potential pinch point. Equipment connected to or driven by this device may start unexpectedly and may cause personal injury or entrapment in linkage systems. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 3: Table Of Contents
For any 3 Phase products (i.e. HRCK4AR8), refer to the IOM for the respective 3 Phase unit. CAUTION – These instructions are specific to low voltage and single phase products only. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 4: Lcs Supplement To Hrs Series Actuators
Local, Remote, Open and Closed functions . This version is available on HRSN3 thru HRSN6 Series 24v, 120v & 230v On/Off and Proportional Control actuators Type CD Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 5: Conventions Used In This Manual
* The only LCS available in the HRSN2A~2S range is the LCS CK. ** Some frame sizes are available only with TS (no XTS option). Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 6: Theory Of Operation
(Local, Off or Remote). WD75TS Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 6 of 42... -
Page 7: Hrck, Hrcp Proportional Control
A 4-20mA or 2-10vdc feedback signal is internally generated to provide remote reading of the position of the actuator. WD76TS Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 7 of 42... -
Page 8: Hrcl, Hrcd On/Off Control
(Local, Off or Apply no external power Remote). WD135TS WD165TS Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 8 of 42... -
Page 9: Hrcl, Hrcd Proportional Control
4-20mA or 2-10vdc feedback signal is internally generated to provide remote reading of the position of the actuator. WD136TS WD166TS Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 9 of 42... -
Page 10: Ck Series Lcs Operation
The position switch can be used to “bump” or “jog” the actuator incrementally in either direction as well. Panel shown in the Remote Mode driving OPEN Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 11: Cp Series Lcs Operation
Panel shown in the Local Mode, actuator fully OPEN Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 12: Cl Series Lcs Operation
MODE switch in position. signals are ignored and have no affect on the positioning of the actuator. It provides restricted access in any of the three positions. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 13: Cd Series Lcs Operation
There is a padlockable lever that engages with the MODE knob to lock the operation of the MODE switch in position. It provides restricted access in any of the three positions. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... -
Page 14: Lcs Calibration And Commissioning
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 15 When the actuator reaches its full CCW end of travel position, the GRN indicator will light up on the face of the LCS. 10. Place the LCS in Local or Remote Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 16: Hrck Proportional Control
D. On HRCK5A~6A units with torque switches, during CW travel movement, depress the lever on the LOWER torque switch to interrupt actuator movement as a check of the system. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 17 10. Note that in LOCAL mode, there is no feedback signal being generated at terminals #5 & #6. 11. Place the LCS in Remote or Local Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 18: Hrcp On/Off Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 19 B. At any time during travel, you can depress the STOP switch to arrest the movement of the actuator. 10. Place the LCS in Local or Remote Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 20: Hrcp Proportional Control
3 (+ IN). Correct and return to step 6. D. The OPEN LED indicator on the face of the LCS will be flashing GRN. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 21 B. At any time during travel, you can depress the STOP switch to arrest the movement of the actuator. 11. Place the LCS in Local or Remote Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 22: Hrcl On/Off Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 23 CCW end of travel. 11. Place the LCS in Local or Remote Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 24: Hrcl Proportional Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 25 D. When the actuator reaches its full CCW end of travel position, the GREEN indicator will remain ON steady on the face of the LCS. 11. Place the LCS in Remote or Local Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 26: Hrcd On/Off Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 27 CCW. Upon reaching end of travel, the green FO LED will be on steady and the display will show a graphic of an OPEN valve. 11. Place the LCS in Local or Remote Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 28: Hrcd Proportional Control
Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop! Remove power from this device BEFORE making any travel adjustments. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com... - Page 29 CCW. A. The actuator should run CCW. If it does NOT, IMMEDIATELY reposition the Move switch to the NULL position to stop the actuator. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
- Page 30 FO LED will be on steady and the display will show a graphic of an OPEN valve. 11. Place the LCS in Remote or Local Mode to put the actuator into service. Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com...
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Page 31: Notes
NOTES Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 31 of 42... -
Page 32: Mechanical Data
8mm Bottom Mounted Manual Override Shaft on versions without Hand Wheel ISO5211 Double Square ISO5211 Mounting System Female Drive Socket Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 32 of 42... -
Page 33: Hrck2A~2S Dimensional Data
4.93/125 2.20/56 2.32/59 4.22/107 6.63/170 4.25/108 0.669/17 0.78/20 14 turns 11.3/5.1 F07 / 90° Mod - LV 8.58 / (4) M8-1.25 X 20mm Deep 2.756/70 Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 33 of 42... -
Page 34: Hrck, Hrcp 3A~4F Exploded View
Control knobs, keys, or levers Changeable ISO5211 Mounting System Manual Override ISO5211 Double Square Handwheel Female Drive Socket Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 34 of 42... -
Page 35: Hrck, Hrcp 3A~4F Dimensional Data
HRSN4F 14.88/378 9.84/250 9.49/241 4.69/119 11.54/293 6.34/161 13.62/346 1.417/36 2.56/65 82/38 90° 5.51/140 *Consult Hayward Flow Control for optional ISO patterns Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 35 of 42... -
Page 36: Hrck, Hrcp 5A~6A Exploded View
Square Female Drive Socket Aluminum Casting NEMA 4X Protection Lower casting has been rotated for clarity ISO5211 Mounting System Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 36 of 42... -
Page 37: Hrck, Hrcp 5A~6A Dimensional Data
4.57/116 11.54/293 11.89/302 7.17/182 1.811/46 3.35/85 - 2.5 X turns 167/76 6.50/165 35mm D 90° *Consult Hayward Flow Control for optional ISO patterns Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) -
Page 38: Hrcl, Hrcd 3A~4F Exploded View
Changeable ISO5211 Fault Display Mounting System Non-Intrusive Magnetic Switches Manual Override ISO5211 Double Square Handwheel Female Drive Socket Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 38 of 42... -
Page 39: Hrcl, Hrcd 3A~4F Dimensional Data
HRSN4F 14.88/378 9.84/250 9.49/241 4.69/119 11.54/293 6.34/161 13.62/346 1.417/36 2.56/65 82/38 90° 5.51/140 *Consult Hayward Flow Control for optional ISO patterns Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 39 of 42... -
Page 40: Hrcl, Hrcd 5A~6A Exploded View
Square Female Drive Socket Aluminum Casting NEMA 4X Protection Lower casting has been rotated for clarity ISO5211 Mounting System Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 40 of 42... -
Page 41: Hrcl, Hrcd 5A~6A Dimensional Data
4.57/116 11.54/293 11.89/302 7.17/182 1.811/46 3.35/85 - 2.5 X turns 167/76 6.50/165 35mm D 90° *Consult Hayward Flow Control for optional ISO patterns Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) - Page 42 This page intentionally left blank Back to TOC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Flow Control HRSLCSSPLMNTIOM Rev A www.haywardflowcontrol.com 1-888-HAY-INDL (1-888-429-4635) Page 42 of 42...
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