Nidec Leroy-Somer Commander ID300 Installation And Quick Start Commissioning Manual
Integrated drive for imfinity motors with or w/o brake
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- Page 1 Installation and quick start commissioning guide Commander ID300/302 Integrated drive for IMfinity ® motors with or w/o brake Reference : 5511 en - 2018.03 / b...
- Page 2 NOTE LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without notice. WARNING For the user’s own safety, the Commander ID300/302 must be connected to an approved earth ( terminal If accidentally starting the installation is likely to cause a risk to personnel or the machines being driven, it is essential to supply the equipment via a circuit-breaking device (power contactor) which can be controlled via an external safety system (emergency stop, detection of errors on the installation).
- Page 3 SAFETY AND OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVES (In accordance with the low voltage directive 2014/35/EU) 4 - Installation Throughout the manual, this symbol warns The installation and cooling of equipment must comply of consequences which may arise from with the specifications in the manual supplied with the inappropriate product.
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Page 4: Table Of Contents
CONTENT 1 - GENERAL INFORMATION ................. 5 1.1 - General operating principle ..................5 1.2 - Designation and presentation ..................5 1.3 - Environmental characteristics ..................8 1.4 - Electrical characteristics ..................... 9 1.5 - Earth leakage current ....................11 1.6 - Thermal overload protection and typical overload limits ........... -
Page 5: General Information
GENERAL INFORMATION 1 - GENERAL INFORMATION The motor can be offered in several mounting arrangements (feet, flange) and can be combined CAUTION with standard gearboxes and brake from Leroy-Somer The characteristics given in this section are for ranges. 40 °C (104 °F), 1000 m altitude and 3 kHz swit ching frequency. - Page 6 GENERAL INFORMATION 1.2.2 - Motor nameplate example Motor rated speed Motor rated (Pr 00.007) power factor (Pr 00.009) Motor rated Motor rated voltage current (Pr 00.008) (Pr 00.006) Maximum frequency for gearmotor Minimum (Pr 00.002) frequency (Pr 00.001) Maximum frequency for motor with or w/o brake (Pr 00.002) NOTE...
- Page 7 GENERAL INFORMATION 1.2.4 - Commander ID300/302 presentation • Size 1 or 2 Optional Fieldbus and I/O extension* Optional Braking Optional Resistors Keypads* Optional Fan Cable entry side flanges (2 models) Optional EMC filter* & Command side flanges Brake Control (4 models) option (*) To be mounted by the user.
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Page 8: Environmental Characteristics
GENERAL INFORMATION 1.3 - Environmental characteristics Characteristics Level Environmental protection IP55 (for IP65 rating, please contact Leroy-Somer). rating Operating ambient air • -16°C (3.2°F) to 40°C (104°F) temperature • Up to 50°C (122°F) with derating (current derating of 1% per additional Celsius degree from 40°C). -
Page 9: Electrical Characteristics
GENERAL INFORMATION 1.4 - Electrical characteristics 1.4.1 - General characteristics Characteristics Level Maximum supply imbalance 3 % voltage imbalance between phases Starts per hour By electronic control: unlimited By interrupting the AC supply: ≤ 20 (equally spaced) Motor frequency variation range From 10 to 150 Hz maximum. - Page 10 GENERAL INFORMATION Commander ID300/302 with IE motors Commander Supply IMfinity Motor ® ID300 drive Voltage input Output power Size Ref. 4 poles - IE2 4 poles - IE3 2 poles - IE3 current 12030 LSES 80LG LSES 80LG LSES 80L 0.75 230V 22035...
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Page 11: Earth Leakage Current
GENERAL INFORMATION Commander ID300/302 with non IE or IE3 motors and brake Commander Supply LS or IMfinity Motor ® ID300/302 drive Output Voltage input Brake power Size Ref. 4 poles - NIE 4 poles - IE3 current type 14012 FFB1 LS 71M 0.25 0.33... -
Page 12: Thermal Overload Protection And Typical Overload Limits
GENERAL INFORMATION 1.5.2 - Use of earth leakage detector (RDC) additional precautions are advisable. One of the following techniques should be used: A type B RCD , able to detect AC and pulsating DC fault 1. Galvanic isolation, i.e. do not connect the control 0 V currents, can be used with the Commander ID300/302. -
Page 13: Options
GENERAL INFORMATION 1.8 - Options Type Option Name Details ID-RUN-POT- • 1 potentiometer, connected to drive control terminal 1 LED-FLANGE to 3 • 3 command buttons, connected to drive control terminal 9 & 10: Run Forward + Run Reverse + Stop (no reset) •... - Page 14 GENERAL INFORMATION Type Option Name Details ID-SIZE1-FAN • For size 1 and 2 drives, use ID-SIZE1-FAN ID-SIZE3-FAN • For size 3 drive, use ID-SIZE3-FAN 60 mA, 60W Drive fans Mounting arrangement: fitted on the back side of the drive. For some drive and motor associations, the drive fan is fitted as standard.
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Page 15: Mechanical Installation
MECHANICAL INSTALLATION Type Option Name Details ID-SIZE1- • For size 1 and 2 drives, use ID-SIZE1-Brake Brake Contactor Contactor • For size 3 drive, use ID-SIZE3-Brake Contactor ID-SIZE3- Brake Mounting arrangements: factory-fitted inside the drive Brake control Allows the drive to easily control a motor with FFB Contactor brake by using a dedicated drive preset configuration (“AV with brake”... -
Page 16: Cooling
MECHANICAL INSTALLATION Ensure there is easy access to the terminal box and the Motor and drive intended for use in the condensation drain plugs. vertical position may be delivered on a Use lifting equipment which is compatible with the pallet in the horizontal position. When the weight of the motor and drive (indicated on the motor is pivoted, the shaft must under no nameplate). - Page 17 MECHANICAL INSTALLATION CONFORMING MOUNTINGS Coupling adapted to the Machining of visible parts length of the key protruding from the key Part to be machined √ √ NON-CONFORMING MOUNTING Non-machined open keyway. Coupling not adapted to the length of the key Precautions All measures must be taken to ensure protection against the risks which arise when there are rotating...
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Page 18: Connections
CONNECTIONS 3 - CONNECTIONS of automatically isolating the plug from the drive must be used (e.g. a latching relay). • All connection work must be performed in • The STOP and the Safe Torque Off functions do accordance with the laws in force in the not remove dangerous voltages from the drive, the country where the drive is installed. -
Page 19: Terminal Block Location
CONNECTIONS 3.2 - Terminal block location Power and control terminal blocks are all removable (relay, STO, control, AC power). To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. •... -
Page 20: Cable Runs
CONNECTIONS • Commander ID300/302 with ID-SIZEx-Brake Contactor option (drive size 1 or 2 shown) Relay terminals EIA 485 serial comms RJ45 connector STO terminals Control terminals Small screwdriver Braking resistor terminals Maximum torque setting: 0.5 N.m (0.37 Ib ft ) AC power terminals Philips screwdriver Ground terminals... - Page 21 CONNECTIONS Max. Max. ID300 Fuse ratings Cable size Fuse ratings Cable size Mains input ID300 Mains input /302 supply current ref. supply current ref. 12017 14012 12024 14015 12030 14018 230V 22035 14021 22052 14025 14030 22057 14.3 400V 14033 3 ph Max.
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Page 22: Power Connections
CONNECTIONS 3.5 - Power connections • It is compulsory to connect the motor to earth, and earthing must be performed in accordance with current regulations (protection of workers). • Due to large leakage current, a permanent fixed ground connection must be provided to the system by using a 10 mm flat braid. -
Page 23: Control Terminals
CONNECTIONS 3.6 - Control terminals 3.6.1 - Terminal characteristics • The control circuits are isolated from the +10V +10V user output power circuits in the Commander ID300/302 by Function Supply for external analog single insulation only. The installer must ensure that the external control circuits are insulated devices from human contact by at least one layer of insulation Nominal voltage... - Page 24 CONNECTIONS Analog or digital input or ADIO3 +24 V analog output Default function Assigned to red, green and Function Supply for external digital yellow LEDs (flange devices options) Voltage tolerance ±20 % Resolution 11 bits Maximum output current 200 mA (total including all Sample rate 4 ms Digital Outputs).
- Page 25 CONNECTIONS 3.6.2 - Safe torque off inputs (Commander ID302 Digital input 2 only) Digital input 3 The Safe Torque Off function provides a means for preventing the drive from generating torque in the Digital input 4 motor with a very high level of integrity. It is suitable for DI2 default function - ID300: Drive enable incorporation into a safety system for a machine.
- Page 26 CONNECTIONS 3.6.3 - EIA 485 serial communication port STO1 Safe Torque Off function The serial communication port is single insulated and (drive enable) STO2 meets the requirements for ELV. When using the communications port with Terminal 31 function STO1 channel personal computer centralized...
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Page 27: Quick Start Commissioning
QUICK START COMMISSIONING 4 - QUICK START COMMISSIONING • Ensure that no damage or safety hazard could arise from the motor starting unexpectedly. By default, the correct motor rated current is set in Pr 00.006. Please do not alter it, otherwise it will affect the thermal protection of the motor. -
Page 28: Quick Commissioning With Id-Run-Pot-Led-Flange Option (From Standard Av/Ai Configuration)
QUICK START COMMISSIONING 4.1.2 - Default settings - Power up the drive. - DIO1 will select the frequency reference as follows: The default settings of STANDARD AV/AI configuration are as follows. Ensure they suit your application. If not, DIO1 Selected reference use a keypad (Field keypad RTC or ID-SIZEx-Keypad option) to set para meters accordingly. - Page 29 QUICK START COMMISSIONING 4.2.2 - Flange option description 4.2.3 - Default settings By using the potentio meter and Run/stop command Potentiometer Yellow LED option, the user has to only connect the power supply and the enable or STO terminals before proceeding to Run Forward the quick start-up hereafter.
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Page 30: Use Of A Field Keypad Rtc Or Id-Sizex-Keypad
QUICK START COMMISSIONING 4.3 - Use of a Field Keypad RTC or ID-SIZEx-Keypad • If the drive is started using a keypad it will run to the speed defined by a keypad reference. This may not be acceptable depending on the application. The user must check in Pr 01.017 and ensure that the keypad reference has been set to 0. - Page 31 QUICK START COMMISSIONING 2. Select ‘Reset 50 Hz Defs’ in Pr 00.000. • The parameter values affect the motor 3. Press the red reset button of the keypad protection and the safety of the system. Do not change parameter values without careful consideration.
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Page 32: Quick Commissioning With Id-Sizex-Brake Contactor (From Av With Brake Configuration)
QUICK START COMMISSIONING 4.3.6 - Quick commissioning with a keypad Drive Upper row (from Keypad configuration) Description output string 4.3.6.1 - Control connection stage Follow control connection diagrams described in Dc Injection The drive is applying Enabled section 4.2.1. dc injection braking. 4.3.6.2 - Quick start-up Trip The drive has tripped... -
Page 33: Basic Parameters Of Standard Av/Ai Configuration
QUICK START COMMISSIONING 4.6 - Basic parameters of STANDARD AV/AI configuration Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus (advanced menus) which can provide more precise settings. For more details about Menu 0 parameters or advanced menus, please refer to the user and technical guide ref.5512 or parameter reference guides (html) available on www.commanderID300.info. - Page 34 QUICK START COMMISSIONING Parameter Function Range Default value Adv. Menu 0 menu 00.015 07.047 Thermistor Feedback 0 to 4000 Ω 00.016 07.008 ADI1 Scaling 0 to 10.000 1.000 00.017 07.012 ADI2 Scaling 0 to 10.000 1.000 00.018 Not used 00.019 07.009 ADI1 Invert 0 or 1...
- Page 35 QUICK START COMMISSIONING Parameter Function Range Default value Adv. Menu 0 menu Low Frequency Voltage 00.042 05.015 0.0 to 25.0 % 3.0 % Boost 600, 1200, 2400, 4800, 9600, 00.043 11.025 Serial Baud Rate 19200, 38400, 57600, 115200 bauds 76800, 115200 bauds 00.044 11.023 Serial Address...
- Page 36 QUICK START COMMISSIONING Parameter Function Range Default value Adv. Menu 0 menu 00.078 11.029 Software Version 0 to 999999 00.079 Not used 00.080 10.002 Drive active 0 or 1 00.081 01.001 Reference selected ± Pr 00.002 or 00.082 01.003 Pre-ramp Reference Pr 00.001 to Pr 00.002 (Hz) 00.083 03.001...
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Page 37: Diagnostics
DIAGNOSTICS 5 - DIAGNOSTICS 5.1 - LED indications Users must not attempt to repair a drive if it If a LED side flange is fitted (ID-RUN-POT-LED- FLANGE, ID-POT-LED-FLANGE or ID-LED-FLANGE is faulty, nor carry out fault diagnosis other than through the use of the diagnostic options), the LEDs will give indications on the healthy features described in this chapter. - Page 38 DIAGNOSTICS Trip code Condition Description The cause of the trip can be identified from the sub trip External Trip External trip is initiated number displayed after the trip string. Refer to drive user and technical guide ref.5512. The total current drawn from 24 V user supply or from I/O Overload Digital output overload the digital output has exceeded the limit.
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Page 39: Alarm Descriptions
DIAGNOSTICS 5.3 - Alarm descriptions In any mode, an alarm is an indication given from the flashing red LED of the flange option or on the keypad display by alternating the alarm string with the drive status string display. If an action is not taken to eliminate any alarm except “Auto Tune”... -
Page 40: Onboard Plc And "Machine Control Studio" Software
ONBOARD PLC AND “MACHINE CONTROL STUDIO” SOFTWARE 6 - ONBOARD PLC AND “MACHINE 7 - “CONNECT” SOFTWARE CONTROL STUDIO” SOFTWARE “Connect” Windows™ based software commissioning / start-up tool. It can manage several The drive has the ability to store and execute a 12 kB drive ranges, including Commander ID300/302. -
Page 41: Troubleshooting Guide
TROUBLESHOOTING GUIDE 8 - TROUBLESHOOTING GUIDE Incident Possible cause Remedy Abnormal Originating in motor or machine being Uncouple the motor from the equipment being driven and noise driven? test the motor on its own Noisy motor The cause is mechanical if the noise persists after switching off the power supply with the drive set to “freewheel”... -
Page 42: Routine Maintenance
ROUTINE MAINTENANCE 9 - ROUTINE MAINTENANCE Bearings The permanently greased bearings offer long grease • work relating installation, life and therefore lubrication for the lifetime of the commissioning and maintenance must be machines. The grease life depends of speed of rotation carried out by experienced, qualified and ambient temperature. -
Page 43: Installation And Quick Start Commissioning Guide - Commander Id300/302
ROUTINE MAINTENANCE Installation and quick start commissioning guide - Commander ID300/302 5511 en - 2018.03 / b... - Page 44 *5088706* Moteurs Leroy-Somer Headquarter: Boulevard Marcellin Leroy - CS 10015 16915 ANGOULÊME Cedex 9 Limited company with capital of 65,800,512 € RCS Angoulême 338 567 258 www.leroy-somer.com...