Nidec AD3000 Communications Manual
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Nidec AD3000 Communications Manual

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  • Page 1 AD3000 Communication manual...
  • Page 2 NIDEC ASI S.p.A. – COMMUNICATION MANUAL IMAD30007EN – Rev. 00 – 10th February 2017...
  • Page 3 Communication manual Code: IMAD30007EN Revision: Rev. 00 Date: 10th February 2017 Language: English Translation of the Original Instructions Contact us for information and comments at: nidec-answerdrives.com NIDEC ASI S.p.A. – COMMUNICATION MANUAL IMAD30007EN – Rev. 00 – 10th February 2017...
  • Page 4 DOCUMENT REVISIONS Revision Date Notes 10th February 2017 First issue NIDEC ASI S.p.A. – COMMUNICATION MANUAL IMAD30007EN – Rev. 00 – 10th February 2017...

  • Page 5: Table Of Contents

    Command word, status word, alarm word..........................39 6.13 Control parameterisation via PROFINET IO .........................39 6.13.1 Parameterisation message sent by the master to the slave ....................40 6.13.2 Parameterisation message sent by the slave to the master ....................40 NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007E N...
  • Page 6 Control parameterisation via EtherNet/IP..........................45 7.13.1 Parameterisation message sent by the master to the slave ....................46 7.13.2 Parameterisation message sent by the slave to the master ....................46 ANNEX A PARAMETERS LIST..............................47 NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 7: Scope

    The purpose of this manual is to provide instructions about the installation and programming of the optional fieldbuses available on the AD3000 drive series. The Modbus RTU fieldbus is available as a standard on AD3000 drive without any optional board and it is described in the Programming Manual and in the User and Maintenance Manual.
  • Page 8 1 - SCOPE AD3000 This page is intentionally left blank. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 9: Optional Boards

    OPTIONAL BOARDS Introduction Because only the Modbus RTU fieldbus is available as a standard on the AD3000 drive, to use the other optional fieldbuses it is necessary to insert an optional board whose hardware and setup are described in this manual.

  • Page 10: Mounting Instructions For The Eth-Profi Optional Board, Frame I ÷ Iiil

    Self-blocking nut M3 6S UNI 7473 Serial adapter D-SUB 9 ways M-F ETH-PROFI RDP expansion board shield ETH-PROFI expansion board Spacer M3x5 M/F Table 2.3.1: Assembly of each element available in the kit NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 11 2 – OPTIONAL BOARDS AD3000 Figure 2.3.2: Assembly of each element available in the kit NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 12: Mounting Instructions For E Th-Profi Optional Board, Frame Iiin ÷ Viii

    Screw TCX M3x6 4.8 UNI 7687 Spacer M3x5 M/F Spacer M3x12 M/F ETH-PROFI expansion board ETH-PROFI RDP expansion board shield Neoprene board support foot Spacer M3x7 M/F Table 2.4.1: Assembly of each element available in the kit NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 13 2 – OPTIONAL BOARDS AD3000 Figure 2.4.2: Assembly of each element available in the kit NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 14: Profinet Io Communication Module

    Port B Eth Link Activity 10Mb The GB40A-PROFINET expansion board is an option indicated by the letter I in the 13 character of the identification code (see chapter 2 of the User and Maintenance Manual): NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 15: Ethernet/Ip Communication Module

    DL3 Blinking + DL2 off + DL4 blinking network cable disconnected The GB40A-EtherNet/IP expansion board is an option indicated by the letter E in the 13 character of the identification code (see chapter 2 of the User and Maintenance Manual): NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 16: Mounting Instructions For Gb40A-Profinet And Gb40A-Ethernet/Ip Optional Boards

    2 – OPTIONAL BOARDS AD3000 Mounting instructions for GB40A-PROFINET and GB40A-EtherNet/IP optional boards BASIS board Figure 2.7.1: Unscrew the M3 screws (A) Figure 2.7.2: Screw the M3x12 spacers (B) available in the kit NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 17 2 – OPTIONAL BOARDS AD3000 Figure 2.7.3: Position the board (C); carefully insert the pins in the connectors (D) Figure 2.7.4: Screw the M3 screws (E) previously removed NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 18 2 – OPTIONAL BOARDS AD3000 Figure 2.7.5: GB40A-PROFINET - GB40A-EtherNet/IP optional board mounted on BASIS control board NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 19: Ethernet Network Parameters Configuration

    Default Gateway-Octet 1 [88.21]  Default Gateway-Octet 2 [88.22]  Default Gateway-Octet 3 [88.23]  Default Gateway-Octet 4 [88.24] The default gateway is modified only after parameter Default Gateway-Octet 4 [88.24] has been changed. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 20 3 – ETHERNET AD3000 To check the IP address of the board see parameter IP Address [88.01]. The parameters family for the setup and visualisation of the addresses is ETHERNET – TCP/IP [88.00]. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 21: Profibus Dp

    AD3000 is equipped with a PROFIBUS DP interface based on the PROFIdrive communication profile for class 1 applications (“Standard Drive”). Physical interface: ETH-PROFI optional board To use the PROFIBUS DP fieldbus it is necessary to install the ETH-PROFI optional board described in paragraph Modbus TCP and PROFIBUS DP communication module (ETH-PROFI).
  • Page 22 Siemens SINEC L2 LAN cable for PROFIBUS DP 6XV1 830- 0AH10 Table 4.4 - PROFIBUS DP cables and connectors NOTE Strictly use the above-mentioned connector. For further information on PROFIBUS DP refer to the above-mentioned standards. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 23: Connections

    Figure 4.1 - PROFIBUS DP connector NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 24: Led

    The drive control is able to manage both PKW parameterisation data and PZD process data. Structure of messages sent and received through the PROFIBUS DP network The following tables report the structure of every message received or sent by the AD3000 control according to the PPO used, the typology and meaning of every word:...

  • Page 25: Profibus Dp Configuration Parameters

     Receive commands for the command words. The values that can be set for such parameters are contained in the following table, with the relevant meaning and resulting typology of received data: NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 26: Word Setting For Sent Message Configuration

    Once the freeze has been enabled, it intervenes based on the status of bit 10 of Command Word 1. If the latter is ON, Command Word 1 and reference are considered to be valid; if the latter is OFF, the Command Word 1 and reference are not considered to be valid and the valid ones previously stored are used. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 27: Function For Commands/References Update Delay Via Profibus Dp In Case Of Serial Tear-Off

    4.11.1 Function for commands/references update delay via PROFIBUS DP in case of serial tear-off The Delay Com Restore [81.05] parameter sets a delay in the command/reference update after restoring communication. During such delay the previously stored commands/references are maintained. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 28: Command Word, Status Word, Alarm Word

    4.12 Command word, status word, alarm word Command words are used to send commands to the AD3000 through the PROFIBUS DP network; for the meaning of every command word bit see paragraph 8.4.1 of the Programming Manual. Status words are used by the control to provide information concerning the drive status; for the type of information transmitted and the meaning of the relevant logic states see paragraph 8.4.2 of the Programming Manual.
  • Page 29 PKW3 = 7: Writing attempt of single v alue on buffer parameter PKW3 = 10: Value out of range word (PKW4) Least significant part of the processed data (LSW). Table 4.12 - Structure of PKW message from slave to master NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 30 4 – PROFIBUS DP AD3000 This page is intentionally left blank. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 31: Modbus Tcp

    Modbus TCP is a communication protocol for a wide range of industrial and automation applications. The AD3000 drive can be considered by Modbus communication as a slave (server). Data exchange is implemented through the Modicom Modbus Reference Guide (PI-MBUS-300 Rev.J).

  • Page 32: Modbus Functions

    Unless otherwise specified, numeric values (such as addresses, codes or data) are expressed as decimal values in the text of this section. They are expressed as hexadecimal values in the message fields of the figures. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 33: Function Codes

    5 – MODBUS TCP AD3000 5.4.1 Function codes The table below shows the function codes available on the AD3000 drive. Code Function Description (decimal) Reads Coils Reading of one or more contiguous bits Read Holding Registers Reading of one or more contiguous Holding Registers...
  • Page 34 Modbus Register Parameter Description Unit Minimum Value Maximum Value 46319 PrsPID Fdb 2 Feedback 2 for Process PID -32768 @ -2.0 pu 32767 @ 2.0 pu Table 5.3 - Write Holding Register NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 35: Coil List

    5203 SW3.b14 5108 CW3.b14 5203 SW3.b15 5108 CW3.b15 5204 SW4.b00 5109 CW4.b00 5204 SW4.b01 5109 CW4.b01 5204 SW4.b02 5109 CW4.b02 5204 SW4.b03 5109 CW4.b03 5204 SW4.b04 5109 CW4.b04 5204 SW4.b05 5109 CW4.b05 NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 36 SW4.b09 5109 CW4.b09 5204 SW4.b10 5109 CW4.b10 5204 SW4.b11 5109 CW4.b11 5204 SW4.b12 5109 CW4.b12 5204 SW4.b13 5109 CW4.b13 5204 SW4.b14 5109 CW4.b14 5204 SW4.b15 5109 CW4.b15 Table 5.4 - Coil List NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 37: Errors Returned In The Modbus Protocol (Modbus Exception Code)

    The drive configuration parameter setting can be implemented via the Modbus using the PKW parameterisation data of messages exchanged between master (client) and slave (server) (drive). Such data are used by the Modbus master to transmit or receive slave configuration parameter values; through PKW data the chosen parameterisation is automatically stored. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 38: Modbus Parameterisation Message Sent By The Master To The Slave

    PKW3 = 10: Value out of range 4 th w ord (PKW4) Least significant part of the processed data (LSW). Mdb PKW4 Out [67.09] Table 5.7 - Structure of PKW message from slave to master NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 39: Data Exchange Area

    Send the signals that can normally be displayed through analogue outputs;  Send bit significant information for identification of any tripped hardware and/or software protections;  Send bit significant information concerning Drive status; NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 40 Any of these parameters can be associated to any process data ID, with the limitation that they shall correspond to the Word size. For the data normalisation see paragraph 8.3 of the Programming Manual. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 41: Profinet Io

    To use the PROFINET IO fieldbus it is necessary to install the GB40A-PROFINET optional board described in paragraph PROFINET IO communication module (GB40A-PROFINET). General features The table below summarises the main features of the AD3000 drive PROFINET IO interface available with the GB40A-PROFINET board. Connector RJ45...

  • Page 42: Led

    For the LED meaning see the paragraph PROFINET IO communication module (GB40A-PROFINET). Protocol AD3000 drive is a slave for the PROFINET IO network, enabled to exchange data. The data exchange is implemented by following a custom user- configurable communication profile .

  • Page 43: Structure Of Sent And Received Messages Via Profinet Io Network

    6 – PROFINET IO AD3000 Structure of sent and received messages via PROFINET IO network The following tables refer to every received or sent message of the AD3000 control depending on the PPO used, the word type and meaning: RECEIVED MESSAGE STRUCTURE Word...

  • Page 44: Profinet Io Configuration Parameters

    -32768@ - 2pu; 32767@ 2 pu Process PID Feedback 2 Analogue -32768@ - 2pu; 32767@ 2 pu Analogue output 1 Analogue -32768@ - 2pu; 32767@ 2 pu Table 6.5 – IPZ code NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 45: Word Setting For Sent Message Configuration

    6.12 Command word, status word, alarm word Command words are used to send commands to the AD3000 drive through the PROFINET IO network; for the meaning of every command word bit see paragraph 8.4.1 of the Programming Manual. Status words are used by the control to provide information concerning drive status; for the type of information transmitted and the meaning of the relevant logic states see paragraph 8.4.2 of the Programming Manual.

  • Page 46: Parameterisation Message Sent By The Master To The Slave

    PKW3 = 7: Writing attempt of single v alue on buffer parameter PKW3 = 10: Value out of range word (PKW4) Least significant part of the processed datum (LSW). Table 6.7 - Structure of PKW message from slave to master NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 47: Ethernet/Ip

    To use the EtherNet/IP fieldbus it is necessary to install the GB40A-EtherNet/IP optional board described in the paragraph EtherNet/IP communication module (GB40A-EtherNet/IP). General characteristics The table below shows the main features of the AD3000 drive EtherNet/IP interface, available with the GB40A-EtherNet/IP optional board. Connector RJ45...

  • Page 48: Protocol

    Here below is a sample screen from tests done with an Allen Bradley PLC. With other PLCs it is possible to configure the characteristics of a Generic Ethernet Module in a similar mode to interface the AD3000 drive. NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL...

  • Page 49: Structure Of Sent And Received Messages Via Ethernet/Ip Network

    AD3000 Structure of sent and received messages via EtherNet/IP network The following tables contain the structure of every message sent or received by the AD3000 control, with type and meaning of every word, depending on the PPO used. RECEIVED MESSAGE STRUCTURE...

  • Page 50: Ethernet/Ip Configuration Parameters

    -32768@ - 2pu; 32767@ 2 pu Process PID Feedback 2 Analogue -32768@ - 2pu; 32767@ 2 pu Analogue output 1 Analogue -32768@ - 2pu; 32767@ 2 pu Table 7.5 – IPZ code NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 51: Words Configuration Setting To Configure Sent Message

    7.12 Command word, status word, alarm word Command words are used to send commands to the AD3000 drive through the EtherNet/IP network; for the meaning of each command word bit see paragraph 8.4.1 of the Programming Manual. Status words are used by the control to provide information concerning the drive status; for the type of information transmitted and the meaning of the relevant logic states see paragraph 8.4.2 of the Programming Manual.

  • Page 52: Parameterisation Message Sent By The Master To The Slave

    PKW3 = 7: Writing attempt of single v alue on buffer parameter PKW3 = 10: Value out of range word (PKW4) Least significant part of the processed datum (LSW). Table 7.7 - Structure of PKW message from slave to master NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

  • Page 53: Annex Aparameters List

    Modbus protocol are not reported in the following table because they refer only to Modbus RTU protocol; for this reason, due to the fact that Modbus RTU is a standard feature on AD3000 drive, dedicated parameters are reported only in the Programming Manual.
  • Page 54 - PrsPID Fdb1 [66] - PrsPID Ref2 [67] - PrsPID Fdb2 [68] Read and 81.22 IPZ04 Sel IPZ04 selection Def: Off Write Read and 81.23 IPZ05 Sel IPZ05 selection Def: Off Write NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 55 Write Max : 10 Fieldbus communication cy cle (Not used for PROFIBUS DP) Read and 81.40 Fieldbus Cy cle Def: 5 ms - 1 ms [1] Write - 5 ms [5] NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...
  • Page 56 Gatew ay - Write at 88.24 Default Gatew ay - Octet 4 Def: 0 Octet4 Stop Only Max : 255 Min: 0 Read 99.17 MAC Address MAC address Def: 0 Only Max : 17 NIDEC ASI S.P.A. – AD3000 COMMUNICATION MANUAL IMAD30007EN...

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