Related Manuals for Xylem Bell & Gossett Technologic IPC
Summary of Contents for Xylem Bell & Gossett Technologic IPC
- Page 1 QUICK START GUIDE P2004386 REV 3 FOR FULL IOM, SCAN BELOW Technologic® IPC QUICK START-UP GUIDE FOR ADVANCED IPC...
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Page 2: Table Of Contents
Bell & Gossett Technologic IPC Start-Up Genie INDEX 1. SAFETY AND INSTRUCTIONS …………………………………………………………………………………………… 3 2. BASIC ELECTRICAL CONNECTIONS …………………………………………………………………………………… 7 3. MOTOR AND INPUT (MAINS) …………………………………………………………………………………………… 8 3.1 WIRING PROCEDURE ………………………………………………………………………………………………… 8 3.1.1 CONNECTING THE MOTOR ………………………………………………………………………………… 8 3.1.2 CONNECTING THE INPUT (MAINS) ………………………………………………………………………… 8 3.2 FRAME SIZES …………………………………………………………………………………………………………... -
Page 3: Safety And Instructions
• Correct and reliable transport, storage, installation, or use of parts not provided by Xylem. If operation, and maintenance are required for the there is a question regarding the intended... - Page 4 Bell & Gossett Technologic IPC Start-Up Genie WARNING: EN/EC61800–5–1 (Power Drive System Product DISCHARGE TIME. Disconnect and lock standard) requires special care if the leakage current out electrical power and wait for the exceeds 3.5 mA. Earth grounding must be reinforced minimum in one of the following ways: waiting time specified below.
- Page 5 CAUTION: Radiation Hazard • Disconnect and lock out power before you service Do NOT send the product to Xylem if it has the pump. been exposed to nuclear radiation, unless • Check the explosion risk before you weld or use Xylem has been informed and appropriate electric hand tools.
- Page 6 • Refer to chapter 4 Mechanical Installations in the P2003509 IOM (current version) on the Xylem website CAUTION for details of installations. Before using the Genie, set DI18 to Stop...
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Page 7: Basic Electrical Connections
Bell & Gossett Technologic IPC Start-Up Genie 2. BASIC ELECTRICAL CONNECTIONS 91 (L1) (U) 96 3-phase (V) 97 92 (L2) power 93 (L3) (W) 98 input (PE) 99 Motor Switch mode DC bus 88 (-) power supply 89 (+) 24 V DC (R+) 82 Brake 15 mA... -
Page 8: Motor And Input (Mains)
3.2 FRAME SIZES 3.2.1 A/B/C FRAME SIZE Motor Output Terminals 3-Phase Main Input Terminals (L1, L2, L3) Ground Ground NOTE: Refer to the P2003509 IOM (current version) on the Xylem website for the grounding (earthing) and torque requirements. PAGE 8... -
Page 9: D Frame Size
93 (L3) Input 95 PE NOTE: Refer to the P2003509 IOM (current version) on the Xylem website for a specific A/B/C frame size consideration. 3.2.2 D FRAME SIZE 1 Motor output terminals 96 (U), 97 (V), 98 (W) 2 Cable clamps... -
Page 10: E Frame Size
Example: E1h AC Motor terminals Example: E1h Ground terminals NOTE: Power Connection: Refer to P2005048 Technologic IPC E1 & E3 Frames Addendum (current version) on the Xylem website for E1 & E3 frame-size details. Example: E1h AC Main terminals PAGE 10... -
Page 11: Control Wiring
Bell & Gossett Technologic IPC Start-Up Genie 4. CONTROL WIRING 4.1 SINGLE-PUMP CONTROL WIRING Install Jumper wires on: Terminal 12 and 18 The IPC requires a start command on terminal 18. To apply a start signal connect a jumper wire between terminals 18 (DI 18, parameter 5-10) and 12 (24V dc). -
Page 12: Multi-Pump Control Wiring
Refer to chapter 6 MCO301 Programmable API in the P2003509 IOM (current version) on the Xylem website for additional multi-control wiring configurations. Re-install covers and keypad and begin commissioning PAGE 12... -
Page 13: Setup And Commissioning
Bell & Gossett Technologic IPC Start-Up Genie 5. SETUP AND COMMISSIONING 1. Power on drive(s) 2. Complete Programming. Select Quick Menu Select Parameter 04 “Start-Up Genie” You are now able to start the Start-Up Genie Quick Menus My Personal Menu Quick Setup Function Setups Start-Up Genie... - Page 14 Bell & Gossett Technologic IPC Start-Up Genie For Regional Settings Select North America or International Regional Settings North America Select English US as Language and proceed with the down arrow Language English US Select HVAC for Pump Application Selection Pump Application Type HVAC Select Motor Horsepower...
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Page 15: Pump Programming
Bell & Gossett Technologic IPC Start-Up Genie Select Yes to Continue to the Application Setup Select either Single Pump, Multi-Pump, Operating Mode Or Speed Control for your application. CHANGING OPERATING Follow the programming for single pump MODE WILL OVERWRITE application below. CURRENT SETUP! Single Pump Control For Multi-Pump Programming, continue to... - Page 16 Bell & Gossett Technologic IPC Start-Up Genie Select Yes to Autoset the rest of the settings. Would you like to Autoset For Simplex configuration, here are the the rest of the settings? parameters that will get autoset: Constant Autoset Configuration Pressure Transducer Max Feedback 36 [unit]...
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Page 17: Multi-Pump Programming
Bell & Gossett Technologic IPC Start-Up Genie 6.2 MULTI-PUMP PROGRAMMING Select Multipump control Operating Mode CHANGING OPERATING MODE WILL OVERWRITE CURRENT SETUP! Multipump Control Select Multi Master Multi Control Multi-pump control Note: Other multi pump configurations are Multi Master MulCtl described in the IOM Select Pump Address for each pump Pump Address... - Page 18 Bell & Gossett Technologic IPC Start-Up Genie Select Number of Standby Pumps Number of standby pumps Select Yes to Autoset the rest of the settings. Would you like to Autoset the rest of the settings? Select Set point PSI Setpoint 1 15.000psi For Multi-Control configuration here are the Constant pressure with...
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Page 19: Speed Control Programming
Bell & Gossett Technologic IPC Start-Up Genie For further Multi-Pump Setups, Feedback Alternation Time = 24 Setup, Pump Protection Setup, Flow hrs., Pump Exercise = Compensation, Pipe Fill Setup, please refer disabled. to the IOM. [OK] Select OK to verify Genie is completed. Start-Up Genie Complete. - Page 20 Bell & Gossett Technologic IPC Start-Up Genie Input your minimum and maximum reference Terminal 54 Low Ref./F... speeds Feedb.Value 0.000 Terminal 54 High Ref./F... Feedb.Value 60.000 Input your minimum and maximum speed Min Speed Reference references 0.000Hz Max Speed Reference 60.000Hz Select no for pump protection setup.
- Page 21 Bell & Gossett Technologic IPC Start-Up Genie WIRING FOR SPEED CONTROL Switches are located behind the keypad U: 0-10 VDC I: 4-20MA FIGURE 1 Connections for external speed signal FIGURE 2 Analog Input DIP Switch 54. 1. Sending a 4-20 MA input signal to the 2.
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Page 22: Differential Feedback Setups For Two Current-Input Pressure Transducers
Bell & Gossett Technologic IPC Start-Up Genie 6.4. DIFFERENTIAL FEEDBACK SETUPS FOR TWO CURRENT-INPUT PRESSURE TRANSDUCERS • Select 4-20 mA current input for DIP SW 54 • Set up the following parameters: (switch to the right-side position). Parameter Description Setup 1 •... - Page 23 Certain Industrial Control Protocols do not offer security protections at protocol level and may be exposed to ad- ditional Cybersecurity risk. Customer security precautions including physical security measures are an important layer of defense in such cases. Xylem's Technologic IPC is designed with the consideration that it would be deployed and operated in a physically secure location.
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Page 24: Technical Support
Xylem Inc. 8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 • Fax: (847) 965-8379 www.xylem.com/bellgossett Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2022 Xylem Inc. P2004386 REV 3 April 2022...