Xylem CentriPro Aquavar Programming Manual
Xylem CentriPro Aquavar Programming Manual

Xylem CentriPro Aquavar Programming Manual

Intelligent pump controller

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PROGRAMMING MANUAL
IM262R00
AQUAVAR
®
Intelligent Pump Controller
START-UP GENIE PROGRAMMING MANUAL

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Summary of Contents for Xylem CentriPro Aquavar

  • Page 1 PROGRAMMING MANUAL IM262R00 AQUAVAR ® Intelligent Pump Controller START-UP GENIE PROGRAMMING MANUAL...
  • Page 2: Table Of Contents

    CentriPro Aquavar IPC Start-Up Genie TABLE OF CONTENTS Introduction ………………………………………………………………………………………………………………… 3 Chapter 1: Motor ………………………………………………………………………………………………………… 4 Chapter 2: Application …………………………………………………………………………………………………… 5 2.1. Single Pump ……………………………………………………………………………………………………… 5 2.2. Constant Slave …………………………………………………………………………………………………… 6 2.3. Duplex Control …………………………………………………………………………………………………… 7 2.4. Speed Control ……………………………………………………………………………………………………… 8 2.5.
  • Page 3: Introduction

    CentriPro Aquavar IPC Start-Up Genie INTRODUCTION The proprietary Start-Up Genie guides you through quick and easy commissioning. Take advantage of the complete Genie with 11 sections to configure applications with pump protections, I/O options, and communications. For the more straightforward applications set your motor information and operation mode and “Autoset”...
  • Page 4: Chapter 1: Motor

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 1: MOTOR Allows configuration of the motor parameters; HP, Voltage, Nominal Frequency, Nominal Speed, Motor Current, Motor Service Factor, and Motor Type. The Motor information for these settings are found on the motor nameplate. The Start-Up Genie will begin automatically after the initial power up (Screen 2) or it can be engaged by selecting Start-Up Genie under Quick Menus.
  • Page 5: Chapter 2: Application

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 2: APPLICATION Allows the user to configure varying operating modes, units, and ramps. Changing operating modes will overwrite drive or motor size independent parameters. OPERATING MODE: 2.1. Single Pump (default): 1 pump/1 controller for constant pressure, level control, or flow control applications •...
  • Page 6: Constant Slave

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 2: APPLICATION (continued) • Medium = 10s accelerate and 5s decelerate. • Slow = 20s accelerate and 10s decelerate 2.2. Constant Slave: 1 variable speed pump with controller and up to 2 constant speed lag pumps (Lag pumps will need a separate starting device) •...
  • Page 7: Duplex Control

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 2: APPLICATION (continued) 2.3. Duplex Control: 2 variable speed pumps each with its own controller • PRESSURE CONTROL UNITS: Select the appropriate control units for the application (psi, bar, etc.) • RAMP TIME: The Ramp Time is the time to transition from stop to full speed. •...
  • Page 8: Speed Control

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 2: APPLICATION (continued) 2.4. Speed Control: Receives a speed command from an external source. • SPEED REFERENCE SOURCE: Set the source for the speed command. For analog inputs 53 and 54. Be sure to properly set the configuration switches A53 and A54 behind the keypad.
  • Page 9: Chapter 3: Feedback

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 3: FEEDBACK Feedback Setup allows the configuration of analog inputs (sensors) and other feedback sources. • Control Feedback Sources: Select the number of feedbacks that are used to controlling the process variable. The feedbacks referred to are for control, not for monitoring.
  • Page 10: Chapter 4: Setpoint

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 4: SETPOINT This setup allows configuration of up to 2 setpoints. • Number of set points: Select the number of setpoints used in the application. If multiple setpoints are used, the setpoint can be selected by the state of DI 33. •...
  • Page 11: Chapter 6: Pump Protection

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 5: FLOW COMPENSATION (continued) • At No Flow Speed: Set the pressure value corresponding to speed at no flow. • Pressure at Rated Speed: Set the pressure value corresponding to pressure at rated speed. •...
  • Page 12 CentriPro Aquavar IPC Start-Up Genie CHAPTER 6: PUMP PROTECTION (continued) • Minimum Run Time: Set the minimum time the motor must have been running before entering sleep mode. • Minimum Sleep Time: Set the minimum time the motor must stay in sleep mode.
  • Page 13 CentriPro Aquavar IPC Start-Up Genie CHAPTER 6: PUMP PROTECTION (continued) NO FLOW POWER CALIBRATION INSTRUCTIONS • Select Enable to being the No Flow Power Calibration Setup • The first screen prompts to ensure the Sleep Frequency/Low Limit and Motor Frequency have been set. If these points are not set the No Flow Power Calibration will not operate properly.
  • Page 14 CentriPro Aquavar IPC Start-Up Genie CHAPTER 6: PUMP PROTECTION (continued) • No Water/Loss of Prime Protection Delay: The No Water/Loss of Prime Delay time sets the time delay between detection of a No Water/Loss of Prime condition and when the fault is issued. The pump must be running at maximum speed while the HP is less that the No Water/Loss of Prime Limit to start the delay timer.
  • Page 15: Chapter 7: Digital Input

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 7: DIGITAL INPUT This setup allows configuration of the digital inputs. • Terminal 19, 27, and 33 Digital Input: If not already set for Pump Protection or Dual Setpoint, select the function from the available digital input range. Option Function Option...
  • Page 16: Chapter 8: Relay And Analog Output Setup

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 8: RELAY AND ANALOG OUTPUT SETUP This setup allows configuration of the relay and analog outputs. • Relay Function: To modify the relay function, first press OK and use the up and down arrows to select the correct index. Selecting [0] allows modification of Relay 1, [1] allows modification of Relay 2.
  • Page 17: Chapter 9: Communication

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 9: COMMUNICATION This setup configures the on board fieldbus communications. • Protocol: Select the protocol for the FC port. (Terminals 61,68,69) • BACnet • Modbus RTU • FLN • FC MC • Metasys N2 •...
  • Page 18 CentriPro Aquavar IPC Start-Up Genie CHAPTER 9: COMMUNICATION (continued) • Start Select: Select control of the drive via the terminals and/or via the fieldbus. • BACnet Device Instance: Enter a unique ID number for the BACnet device. • MS/TP Max Masters: Define the address of the master which holds the highest address in this network.
  • Page 19: Chapter 10: Copy To Lcp (Local Control Panel)

    CentriPro Aquavar IPC Start-Up Genie CHAPTER 10: COPY TO LCP (LOCAL CONTROL PANEL) Allows all of the controlled parameters to be copied to the LCP. This is helpful for saving the drive state, reverting the drive to a previous state, or quickly configuring another controller with the same settings. •...
  • Page 20 Xylem Inc. 2881 East Bayard Street Ext., Suite A Seneca Falls, NY 13148 Phone: (800) 453-6777 Fax: (888) 322-5877 www.centripro.com CentriPro and Aquavar are trademarks of Xylem Inc. or one of its subsidiaries. © 2014 Xylem Inc. IM262R00 October 2014...

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