Related Manuals for Xylem Aquavar IPC
Summary of Contents for Xylem Aquavar IPC
- Page 1 QUICK START GUIDE IM311 REV 2 FOR FULL IOM, SCAN BELOW Aquavar® IPC QUICK START-UP GUIDE FOR ADVANCED IPC...
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Page 2: Table Of Contents
Xylem Aquavar IPC Start-Up Genie INDEX 1. SAFETY AND INSTRUCTIONS …………………………………………………………………………………………… 3 2. BASIC ELECTRICAL CONNECTIONS …………………………………………………………………………………… 7 3. INPUT AND MOTOR WIRING …………………………………………………………………………………………… 8 4. CONTROL WIRING ………………………………………………………………………………………………………… 9 4.1 Single-pump control wiring ………………………………………………………………………………………… 9 4.2 Multi-pump control wiring ……………………………………………………………………………………………10 5. -
Page 3: Safety And Instructions
This product is intended to be operated includes any modification to the equipment by qualified personnel only. or use of parts not provided by Xylem. If • Correct and reliable transport, storage, installation, there is a question regarding the intended... - Page 4 Xylem Aquavar IPC Start-Up Genie WARNING: EN/EC61800–5–1 (Power Drive System Product DISCHARGE TIME. Disconnect and lock standard) requires special care if the leakage current out electrical power and wait for the exceeds 3.5 mA. Earth grounding must be reinforced minimum in one of the following ways: waiting time specified below.
- Page 5 Exceptional sites cleaned. CAUTION: Radiation Hazard • Disconnect and lock out power before you service Do NOT send the product to Xylem if it has the pump. been exposed to nuclear radiation, unless • Check the explosion risk before you weld or use Xylem has been informed and appropriate electric hand tools.
- Page 6 Xylem Aquavar IPC Start-Up Genie MOUNT THE UNIT Recycling guidelines Always follow local laws and regulations regarding • Ensure the unit is properly lifted according to the pump recycling. Installation, Operation and Maintenance manual. Waste and emissions guidelines • Ensure all flange bolts are adequately torqued.
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Page 7: Basic Electrical Connections
Xylem Aquavar IPC Start-Up Genie 2. BASIC ELECTRICAL CONNECTIONS 91 (L1) (U) 96 3-phase 92 (L2) (V) 97 power (W) 98 93 (L3) input (PE) 99 Motor Switch mode DC bus 88 (-) power supply 89 (+) 24 V DC... -
Page 8: Input And Motor Wiring
Xylem Aquavar IPC Start-Up Genie 3. INPUT AND MOTOR WIRING INPUT (MAINS) WIRING 3-PHASE: OUTPUT WIRING TO MOTORS: Connect 3–phase AC input power wiring to terminals Connect output motor wires to terminal block labeled L1, L2, L3 and ground the cable. -
Page 9: Control Wiring
Xylem Aquavar IPC Start-Up Genie 4. CONTROL WIRING 4.1 SINGLE-PUMP CONTROL WIRING Install Jumper wires on: Terminal 12 and 18 The IPC requires a start command on terminal 18. To apply a start signal connect a jumper wire between terminals 18 (DI 18, parameter 5-10) and 12 (24V dc). -
Page 10: Multi-Pump Control Wiring
Xylem Aquavar IPC Start-Up Genie 4.2 MULTI-PUMP CONTROL WIRING Connect communication Carefully remove Carefully remove wires to the bottom of the plastic cover by bottom cover by this card unlocking the tab on unlocking tab the top of the drive and releasing. -
Page 11: Setup And Commissioning
Xylem Aquavar IPC Start-Up Genie 5. SETUP AND COMMISSIONING 1. Power on drive(s) 2. Complete Programming. Select Quick Menu Select Parameter 04 “Start-Up Genie” You are now able to start the Start-Up Genie Quick Menus My Personal Menu Quick Setup... - Page 12 Xylem Aquavar IPC Start-Up Genie For Regional Settings Select North America or International Regional Settings North America Select English US as Language and proceed with the down arrow Language English US Select Booster for Application type Selection Pump Application Type...
- Page 13 Xylem Aquavar IPC Start-Up Genie • Input Motor Example: Current SFA is 6.03, FLA is 5.48 Motor Current Current Limit: 6.03/5.48 = 1.10 5.48A Carry over the decimal 2 places to • Input the right to ensure your Current Limit...
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Page 14: Pump Programming
Xylem Aquavar IPC Start-Up Genie Operating Mode Select either Single Pump or Multi-Pump CHANGING OPERATING Control. Follow the programming for single MODE WILL OVERWRITE pump application below. CURRENT SETUP! Single Pump Control Operating Mode For Multi-Pump Programming, continue to CHANGING OPERATING page 16. - Page 15 Xylem Aquavar IPC Start-Up Genie Select Ramp Time Fast: 5 sec accelerate, 3 sec decelerate. Medium: 10 sec accelerate, 5 sec Ramp Time decelerate. Fast Slow: 20 sec accelerate, 10 sec decelerate. Select Yes to Autoset the rest of the settings.
- Page 16 Xylem Aquavar IPC Start-Up Genie Proceed with the down arrow. Verify that Constant pressure with Pressure Transducer is 300 PSI, you are 300 [unit], 4-20mA wired in on Analog Input 53, that your sleep frequency is 30 Hz, and your restart difference...
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Page 17: Multi-Pump Programming
Xylem Aquavar IPC Start-Up Genie 6.2 MULTI-PUMP PROGRAMMING Select Multipump control Operating Mode CHANGING OPERATING MODE WILL OVERWRITE CURRENT SETUP! Multipump Control Select Multi Master Multi Control Multi-pump control Note: Other multi pump configurations are Multi Master MulCtl described in the IOM... - Page 18 Xylem Aquavar IPC Start-Up Genie ✔ Select Ramp Time Fast: 5 sec accelerate, 3 sec decelerate. Medium: 10 sec accelerate, 5 sec Ramp Time decelerate. Fast Slow: 20 sec accelerate, 10 sec decelerate. Select Number of Pumps Number of Pumps...
- Page 19 Xylem Aquavar IPC Start-Up Genie For Multi-Control configuration here are the Constant pressure with parameters that will get autoset: 300 [unit], 4-20mA Constant sensor on AI 53, Sleep Autoset Configuration Pressure Frequency = 30Hz, Transducer Max Feedback 300 [unit] Transducer Type...
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Page 20: Flow Power Calibration
Xylem Aquavar IPC Start-Up Genie 7. NO FLOW POWER CALIBRATION The No Flow Power Calibration Setup provides the method to program the no flow power curve in to the controller - In order to detect a no flow condition for... - Page 21 Xylem Aquavar IPC Start-Up Genie Select 30 Hz for Sleep Frequency, 3 Seconds for Sleep Delay. Minimum/Sleep Frequen 18.0Hz Sleep Delay Select 10 for Restart difference. No Flow Restart Difference 0.000 Minimum Run Time Select 3 Seconds for Minimum Run Time Minimum Sleep time Select 10 Seconds for Minimum Sleep Time.
- Page 22 Xylem Aquavar IPC Start-Up Genie Select Alarm for No Water Loss of Prime Fault No Water/Loss of Prime Fault Warning Select Enable for No Flow Power Calibration Run the No Flow Power Calibration Setup? Follow all on-screen instructions carefully. 50.0 0.0Hz...
- Page 23 Xylem Aquavar IPC Start-Up Genie Once the calibration is completed, select OK 0.00hp 0.00A 0.00kW and the down arrow to proceed. Calibration completed. open the valve. Press [OK] then Repeat for all drives if you are in down arrow to save results or multi-control.
- Page 24 Xylem Aquavar IPC Start-Up Genie Select Not Set for Suction Input Suction Input Not Set Select Disabled for Digital input 27 Setup Low Suction Protection Through Digital Input 27? Disabled Select Disabled for Digital input 29 Setup High Suction Protection Through Digital...
- Page 25 Xylem Aquavar IPC Start-Up Genie Select Disabled For Low System Cut-out Low System Cut-out Disabled Select Disabled for High System fault High System Fault Disabled Select No for Digital Input 19 Setup Pump Protection Through Digital Input 19? Select No for Digital input 27...
- Page 26 Xylem Aquavar IPC Start-Up Genie 0 Seconds for Priming delay Priming Delay 0secs Select No for Continuing Digital Input Setup Continue to Digital Input Setup? Change Setup Selection to Exit, hit OK and Down key Setup Selection Exit Press OK Start-Up Genie Complete.
- Page 27 Certain Industrial Control Protocols do not offer security protections at protocol level and may be exposed to ad- ditional Cybersecurity risk. Customer security precautions including physical security measures are an important layer of defense in such cases. Xylem's Aquavar IPC is designed with the consideration that it would be deployed and operated in a physically secure location.
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Page 28: Vfd/Controls Technical Support
Ryan VanNederynen (Seneca Falls, NY) Felix Briceno (Seneca Falls, NY) ryan.vannederynen@xyleminc.com felix.briceno@xyleminc.com 315-239-7041 office 315-239-2328 office Xylem Inc. 2881 East Bayard Street Ext., Suite A, Seneca Falls, NY 13148 Phone: (866) 673-0445 Fax: (888) 322-5877 www.xylem.com © 2021 Xylem Inc. IM311 Rev. 2 March 2021...