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Xylem CentiPro Aquavar IPC Application Manual
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Xylem CentiPro Aquavar IPC Application Manual

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INSTRUCTION MANUAL
IM298
Aquavar® IPC
APPLICATION GUIDE

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Summary of Contents for Xylem CentiPro Aquavar IPC

  • Page 1 INSTRUCTION MANUAL IM298 Aquavar® IPC APPLICATION GUIDE...
  • Page 2 CentriPro Aquavar IPC Start-Up Genie INDEX Input and Motor Wiring ……………………………………………………………………… 3 Single Pump Programming and Commissioning ………………………………………… 4 Single Pump Control Wiring ………………………………………………………………… 9 Duplex Programming and Commissioning …………………………………………… 14 Duplex Control Wiring …………………………………………………………………… 17 Performing the No Flow Power Calibration …………………………………………… 19 List of all IPC Genie Parameter Numbers ………………………………………………...
  • Page 3 CentriPro Aquavar IPC Start-Up Genie WIRING INPUT (MAINS) WIRING: OUTPUT WIRING TO MOTORS: Connect 3–phase AC input power wiring to terminals Connect output motor wires to terminal block labeled L1, L2, and L3. U, V, W For dedicated single phase input drives: Apply power Connect single phase power wiring to L1 &...
  • Page 4 CentriPro Aquavar IPC Start-Up Genie COMMISSIONING STEPS PLEASE NOTE: Programming is required BEFORE any control wiring is performed. 1. Power on drives 2. Complete Programming. (Transducer fault will be present as your control wiring is not installed.) It is OK to continue to program. 3.
  • Page 5 CentriPro Aquavar IPC Start-Up Genie Select English as Language and proceed with the down arrow Select YES to run the Start-Up Genie and proceed with the down arrow Select Motor from Setup Selection. Reference motor nameplate. Select Motor Horsepower Select Motor Voltage Select Motor Frequency Select Motor Nominal Speed PAGE 5...
  • Page 6 CentriPro Aquavar IPC Start-Up Genie ✔ Input Motor Current ✔ Input Current Limit - SFA/FLA Example: SFA is 11.42, FLA is 10.38 Current Limit: 11.42/10.38 = 1.100 % Carry over the decimal 2 places to the right to ensure your Current Limit percentage For Submersible motors we input SFA and use current limit at 100% Select Motor Type...
  • Page 7 CentriPro Aquavar IPC Start-Up Genie Select either Single Pump or Duplex Control. Follow the programming for single pump application below. Duplex Programming continues on page 13. FOR SINGLE PUMP COMMISSIONING Select Constant Pressure for Application type ✔ Select PSI for pressure control units ✔...
  • Page 8 CentriPro Aquavar IPC Start-Up Genie Select Yes to Autoset the rest of the settings. For Simplex configuration, here are the parameters that will get autoset: Constant Autoset Configuration Pressure Transducer Max Feedback 300 [unit] Transducer Type 4-20mA Feedback 1 Source AI 53 PID Performance Normal...
  • Page 9 CentriPro Aquavar IPC Start-Up Genie SINGLE PUMP CONTROL WIRING Install Transducer cable on: ✔ Brown on terminal 12 (24V) ✔ White on terminal 53 (4-20MA) ✔ Place ground shield between spring clip and shielded cable. Install Jumper wires on: ✔ Terminal 12 and 18 The IPC has been configured to require a start command on terminal 18.
  • Page 10 CentriPro Aquavar IPC Start-Up Genie ✔ Check Pump and Motor Rotation by selecting Hand On. If motor is running backwards, power down drive, wait five minutes, and rotate motor wires from the drive. Once rotation is verified, select Off. ✔ Select Auto On. Verify Unit cycles into sleep mode at desired PSI.
  • Page 11 CentriPro Aquavar IPC Start-Up Genie PERFORMING THE NO FLOW POWER CALIBRATION: ✔ Perform No Flow Power Calibration ✔ Select Quick Menu ✔ Select 04 Startup Genie ✔ Change Setup Selection to Pump Protection. ✔ Select Enable for sleep mode. ✔ Select 30 Hz for Sleep Frequency, 3 Seconds for Sleep Delay.
  • Page 12 CentriPro Aquavar IPC Start-Up Genie ✔ Select 10% for Restart difference 1. ✔ Select 3 Seconds for Minimum Run Time. 10 Seconds for Minimum Sleep Time. ✔ Select 0 PSI for Flow Check Window. ✔ Select 10 Seconds for Flow Check Low Time.
  • Page 13 CentriPro Aquavar IPC Start-Up Genie ✔ Select 10 Seconds for Flow Check High Time. ✔ Select Enable for No Flow Power Calibration. WARNING: The No Flow Power Calibration Process requires the pump to be operated at no flow. This can produce high pressure within the system.
  • Page 14 CentriPro Aquavar IPC Start-Up Genie DUPLEX PROGRAMMING Remember we will not install wiring until programming is completed. Press Ok to continue your programming ✔ Select psi for Pressure control units ✔ Select Ramp Time Fast: 5 sec accelerate, 3 sec decelerate. Medium: 10 sec accelerate, 5 sec decelerate.
  • Page 15 CentriPro Aquavar IPC Start-Up Genie DUPLEX PROGRAMMING Select Yes to Autoset the rest of the settings. For Duplex configuration here are the parameters that will get autoset: Duplex Autoset Configuration Constant Pressure Transducer Max Feedback 300 [unit] Transducer Type 4-20mA Feedback 1 Source AI 53 Sleep Frequency...
  • Page 16 CentriPro Aquavar IPC Start-Up Genie DIP SWITCH SELECTION • Simplex: Requires no action. Dipswitch is correct 2. Carefully move Dipswitch A54 to the right to the position for 4-20MA Transducer Feedback. “I” position on BOTH drives. Please use care and do not break the switch.
  • Page 17 CentriPro Aquavar IPC Start-Up Genie • Install Jumper to run wire on Terminal #12 and #18 on both drives • Install Transducer Cable: White on #53, Brown on #12 • Blue: Drive 1 Analog I/O #42 to Drive 2 Analog I/O #54 •...
  • Page 18 CentriPro Aquavar IPC Start-Up Genie Apply power to BOTH drives. Press “Auto On” on both drives. - Ensure that the Lead Pump is in 1(1) and the Lag Pump is in 3(3) in upper right corner 1. Check both Pumps and Motors Rotation by selecting Hand On.
  • Page 19 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION The No Flow Power Calibration Setup provides the method to program the no flow power curve in to the controller - In order to detect a no flow condition for the various pump(s), the no flow power curve needs to be programmed in to the drive Select Quick Menu...
  • Page 20 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select 30 Hz for Sleep Frequency, 3 Seconds for Sleep Delay. Select 10% for Restart difference 1. Select 3 Seconds for Minimum Run Time Select 10 Seconds for Minimum Sleep Time. Select 0 PSI for Flow Check Window.
  • Page 21 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select 10 Seconds for Flow Check High Time. Select Enable for No Flow Power Calibration. Follow all on-screen instructions carefully. WARNING: The No Flow Power Calibration Process requires the pump to be operated at no flow.
  • Page 22 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION You will now need to run the no flow power calibration on the lag pump drive as well. You will need to change the Lead pump position over to the lag pump. Select “Auto ON”...
  • Page 23 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION On the Lead drive, select the OK and right arrow together on the keypad. Your Lag drive now becomes your Lead. Select off on both keypads Follow the same procedure for the no flow power calibration once again for this drive (page 19).
  • Page 24 CentriPro Aquavar IPC Start-Up Genie AQUAVAR® INTELLIGENT PUMP CONTROLLER START-UP GENIE PARAMETERS (IM287) The Start-Up Genie is the fastest way to accurately program an IPC. However, when fine tuning is required, users may use the parameters in the main menu of the IPC. The table below is a cross reference between the Genie settings and their corresponding parameters in the main menu.
  • Page 25 CentriPro Aquavar IPC Start-Up Genie AQUAVAR® INTELLIGENT PUMP CONTROLLER START-UP GENIE PARAMETERS (IM287) (cont.) • Feedback: • Digital Input • Control Feedback Sources: 20-00, 20-03, 20-06 • Terminal 19 Digital Input: 5-11 • Feedback 1,2,3 • Terminal 27 Digital Input: 5-12 Feedback Function: 20-20 •...
  • Page 26 CentriPro Aquavar IPC Start-Up Genie SETTING UP THE INTELLIGENT PUMP CONTROLLER TO RUN IN SPEED CONTROL (IM295) The Intelligent Pump Controller can be configured for speed control through an analog input. The controlling source can be either an external control device such as a PLC, BMS, (Building Management System) or potentiometer.
  • Page 27 CentriPro Aquavar IPC Start-Up Genie • Selecting English • No function for on Fixed Speed Application. • The next two • Change your screens will verify Setup Selection to that you have your Application dip switches setup correctly. • Change to Speed Control •...
  • Page 28 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC DUPLEX TROUBLESHOOTING GUIDE (IM290) This is a step by step troubleshooting guide to have 2. If you had the wiring in place when first the end user follow in the event that we have a duplex programming then the drives should be re- setup that with repeated attempts to resolve have not initialized and reprogrammed.
  • Page 29 CentriPro Aquavar IPC Start-Up Genie FINAL DUPLEX WIRING DIAGRAM Drive 1 Drive 2 BROWN Analog I/O Analog I/O COM A OUT +10V A IN A IN COM COM A OUT +10V A IN A IN COM WHITE YELLOW BLUE WHITE BROWN Digital I/O Digital I/O...
  • Page 30 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) QUESTION INDEX: 14. Can you program the IPC without having the IPC 1. Where is the drive information, such as model connected to a motor? (page 33) number and serial numbers located? (page 31) 2.
  • Page 31 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) 1. QUESTION 3. QUESTION Where is the drive information, such as model In my Quick menu in #4, I do not see the startup number and serial numbers located? Genie. I only see the Smart Start. 1.
  • Page 32 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) 6. QUESTION 9. QUESTION What is the motor range that I can use with my Can I change between Two Set Points remotely? drive? 9. ANSWER 6. ANSWER Wire your external switch on DI33 terminal to change the set points.
  • Page 33 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) 13. QUESTION 16. QUESTION Can I use single phase input power? Why does the drive get to the set point and not shut down? 13. ANSWER 16. ANSWER Yes. We have dedicated single phase input drives for single phase power applications.
  • Page 34 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) 19. QUESTION 23. QUESTION Why am I getting an A-2 fault? The drive is constantly restarting once it cycles off. 19. ANSWER 23. ANSWER Verify that your pressure transducer is wired Please check your system for leaks, a faulty check correctly.
  • Page 35 CentriPro Aquavar IPC Start-Up Genie AQUAVAR IPC Q&A (AQIPCQA) 26. QUESTION 27. QUESTION I am missing my terminal blocks and other I have a Duplex setup and my lag pump runs at Full connectors. Speed constantly. 26. ANSWER 27. ANSWER The connectors and terminal blocks are shipped in Please verify that your dip switches are set correctly a separate accessory bag in the envelope.
  • Page 36 Xylem Inc. 2881 East Bayard Street Ext., Suite A, Seneca Falls, NY 13148 Phone: (866) 325-4210 Fax: (888) 322-5877 www.centripro.com CentriPro is a trademark of Xylem Inc. or one of its subsidiaries. © 2017 Xylem Inc. IM298 Rev. 0 September 2017...