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Travis Industries 430 Mod-Fyre GSR2 Manual

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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2021, T.I.
430 Mod-Fyre™
GSR2 Insert
Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Direct Vent Fireplace Insert
 Masonry or Factory-Built
 Residential or Mobile Home
French language manuals at
fireplacex.com. or lopistoves.com
Manuels de langue Française à
fireplacex.com. or lopistoves.com
5/20/2021
Tested and Listed by
Report# G100518003PRT-002
ANSI Z21.88-2017
CSA 2.33-2017
(Metal) Wood-Burning
Fireplace
www.travisproducts.com
100-01558

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Summary of Contents for Travis Industries 430 Mod-Fyre GSR2

  • Page 1 INSTALLER: Leave this manual with the appliance. fireplacex.com. or lopistoves.com CONSUMER: Retain this manual for future reference. Manuels de langue Française à fireplacex.com. or lopistoves.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com  Copyright 2021, T.I. $10.00...

  • Page 2: Introduction

    Save Your Bill of Sale. service of any type. To receive full warranty coverage, you will need to show evidence of the date you Model: 430 Mod-Fyre GSR2 purchased your heater. Serial Number: We suggest that you attach your Bill of Sale Purchase Date:...

  • Page 3: Table Of Contents

    Birch Log Set (Optional) ....... 60 Glass Frame Removal and Installation ..24 Tumbled Stone (Optional) ......61 Steps for Finalizing the Installation ..... 25 Media Examples and Recipes ....... 62 © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 4 Immediately call a qualified service technician to installation will void the warranty and safety inspect the appliance and to replace any part of listing. the control system and any gas control which has been underwater. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 5  person. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).

  • Page 6: Features

    LP Conversion Kit (included) and the LP stepper motor (SKU 250-01463 or 4 pk SKU 94400999, sold separately). The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 7: Installation Warnings

    10. Install the surround panel (see instructions included with surround panel). 11. Replace the glass 12. Install the face (see instructions included with the face). 13. Follow the instructions under “Finalizing the Installation”. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 8: Fireplace Requirements

    WARNING: A non-combustible hearth is not required in front of the appliance. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impacts from the heater © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    WARNING: A non-combustible hearth is not required in front of the appliance. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impacts from the heater. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 10: Clearances

    If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 35"+(889mm+) Mantel Height 34"(864mm) Above Base 33"(839mm) of Fireplace 32"(813mm) 31"(788mm) © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 11: Televisions Placed Above The Insert

    Follow the guidelines below to reduce the amount of heat reaching the television. Travis Industries does not take responsibility for any negative impact on televisions placed near this insert.

  • Page 12: Leveling Legs

    This heater includes front and rear leveling legs to accommodate fireplaces with a step-down firebox. Loosen the (4) bolts and adjust the legs down until the insert is properly supported and level. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 13: Electrical Requirements

    Installation (for qualified installers only) Electrical Requirements Travis Industries manufactures an “Insert Wiring Kit” for this insert (sku 97200315). This kit allows installers to wire 120 volt AC power into a fireplace directly to the insert, eliminating the need for an external power cord.

  • Page 14: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 15: Gas Line Installation

    3. Attach the included gas shutoff valve to the end of the flex tube and gas inlet as shown below. Position so the valve handle is on the right as shown. Leak-test all gas line connections. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 16: Vent Requirements

    (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems.

  • Page 17: Vent Installation

    Finalizing the Installation Vent Installation Secure the vent to the insert and termination kit using screws. For optimum performance, keep the vent as straight as possible (no 90 bends). © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 18: Vent Location

    Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 19: Vent Attachment - Tight Installations

    2. Stretch the liners to their full length. Attach the flex liners to the cap (secure with screws). Route the flex vent through the chimney from above. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 20 4. Slide the insert into place while guiding the vent connector into the guides on top of the insert. Secure the vent connector to the appliance using the screw removed in step 1. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 21: Exhaust Restrictor Settings

    Finalizing the Installation Exhaust Restrictor Settings © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 22 DuraVent manufactures a vent kit for horizontal that allows for terminating horizontally when installed in a masonry fireplace (not for use with ZC fireplaces). The DuraVent kit (46DVA-HCL33 and 46DVA HCL34) is approved for use with Travis Industries gas inserts. These kits can be purchased from your Travis Industries dealer. Application DuraVent Part # For inserts that use 3”...
  • Page 23 (wood). - All additional requirements in the manual for the installation Max. 40’ must be met. (12.2M) - Refer to the vent Min. 16’ manufacturer’s instructions for further (4.9M) details. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 24: Glass Frame Removal And Installation

    NOTE: Replace the tool in this location after removing the glass frame. 2. Remove the glass frame as shown below. The glass frame is held in place with three tabs inserted into three slots at the bottom of the insert. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 25: Steps For Finalizing The Installation

    The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the homeowner for future reference and fully explain the operation of this heater. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 26 Let the heater burn for fifteen minutes (make sure the media and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. © Travis Industries 5/20/2021 - 1558...
  • Page 27 Lift the media tray and remove it from the firebox. 2. Install the firebacks. See the firebacks installation instructions for details. 3. Re-install the media tray assembly after the firebacks are in place. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 28: Before You Begin

    “up” or “down” button to activate or clear the mode being addressed. Make sure to keep the on/off button depressed during this process. Release the on/off button to complete programming. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 29: Remote Set-Up

    PRG (Program) button for 10 seconds. The pilot will start to spark repeatedly, signifying all system memory has been cleared. The system will return to its original configuration: a remote will need to be synchronized; and, the system will operate under continuous pilot mode. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 30: Starting The Heater For The First Time

    If you wish to adjust the mode settings use the transmitter mode button to adjust the settings. The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 31: Continuous/Intermittent Pilot Switch

    The pilot mode on this appliance is adjusted using the remote. With the remote in the off position (thermostat off, manual off), follow the directions below to adjust the pilot mode. Figure 4 © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 32: Remote Operation

    NOTE: When the batteries start to get low, the IFC will beep twice whenever a button is pressed. When IFC Batteries the batteries are nearly depleted, the IFC will no longer beep. See “ ” on page 36). © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 33: Manual On-Off / Smart Thermostat / Standard Thermostat

    Figure 9 NOTE: If the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 34: Mode Controls (Flame, Blower, Light, Comfort Control, Under Light)

    When in Manual Mode the blower will remain on, even if the burner is turned off and the heater cools. Either manually turn the blower off, or turn off the heater by pressing the On/Off button. © Travis Industries 5/20/2021 - 1558...

  • Page 35: Mode Controls - Continued

    Display Fahrenheit or Celsius With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons  simultaneously to toggle between Fahrenheit (F) and Celsius (C). © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 36: Battery Replacement

    The remote will work if the household current (AC power) is disconnected. The batteries inside the battery box will continue to power the heater but the accent light(s) and blower will not operate. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 37: Child-Proof Feature

    This appliance has several areas that reach high temperatures. Dust or other particles in these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 38: Maintaining Your Heater's Appearance

    The upper accent light assembly drops down to expose the accent light. When replacing the assembly, carefully insert the wiring into this cavity to ensure the wiring is not pinched. The upper accent light may now be accessed. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 39: Under Light Bulb Replacement

    4. Use a 1/4” nut driver to remove the (8) media tray attachment screws that secure the tray to the burners (set the screws aside for reinstallation). 5. Lift the media tray up and out of the firebox. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 40 NOTE: Take care to not touch the replacement bulbs with your fingers – use foam packing or paper towel to hold the bulb 8. Return the fireplace to its correct configuration. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 41: Yearly Service Procedure

    After 15 minutes the flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation © Travis Industries 5/20/2021 - 1558...

  • Page 42: Troubleshooting Table

    Accent Light Does The accent light fuse may be blown..... Replace the fuse. See fuse location below. Not Work Location of fuses (3 amp) in the lower right corner under the firebox: © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 43: Wiring Diagram

    Maintenance Wiring Diagram CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 44: Replacement Parts

    Replacement Parts Contact your local Travis Industries Dealer for a Replacement Parts Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate the appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.
  • Page 45 Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 46: Conditions & Exclusions

    2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance.

  • Page 47: Lp Conversion Instructions

    1. Access the firebox. 2. Remove the (8) screws that secure the media tray to the burners (set the screws aside for re- installation). Lift the media tray and remove it from the firebox. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 48 3. Remove the (2) screws that secure the burners to the floor of the firebox (set screws aside for re- installation). Rear Burner Screw Front Burner Screw 4. Lift the front burner and remove it from the firebox. 5. Lift the rear burner and remove it from the firebox. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 49 7. Install the LP (propane) orifices. ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #50 DMS #60 DMS Rear Burner Orifice #48 DMS 1.2mm DMS Rear Orifice Front Orifice © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 50 11. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater, and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 51: Fireback Installation

    2. Remove the two side fireback clips from the firebox ceiling. They are located at the outward edges of the firebox near the glass opening. 3. Place the rear fireback inside the firebox as shown below. Tuck the fireback behind the baffle on the firebox ceiling. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 52 5. Replace the left fireback clip to secure the right fireback in place 6. Install the right fireback and secure using the fireback clip. The firebox should now look like the photo below. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 53 NOTE: The tray may not fit unless the firebacks are all the way against the fireback walls. 8. When the fireback installation is complete, it should look like the picture below. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 54: Crushed Glass Installation (Optional)

    Media Options - Overview WARNINGS  Only use media provided by Travis Industries. The use of any other materials inside this appliance could create hazardous conditions and may result in property damage, bodily injury, or even death  Make sure the gas control valve is OFF and the heater is cool prior to conducting service.
  • Page 55 Crushed Glass Installation (Optional) Measuring Glass Quantity Travis Industries offers glass in 10-lb. boxes. The 430 Mod-Fyre uses 6 lbs. of glass so it is important to measure out the appropriate amount of glass for installation. Use a liquid measuring cup to accurately determine the amount of glass used.
  • Page 56 3. Make sure glass does not drop down into the pilot area below the cover and that the opening indicated below remains open. No glass in this area. 4. The firebox should look like the picture below when the glass installation is complete. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 57: Rock Embers (Optional)

    Do not place large rocks over any burner ports (This will cause sooting).  Place one layer of small Ember Rock over the burners.  Do not stack media in piles that may fall over or block airflow. © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 58: Driftwood And Stones (Optional)

    Randomly place the media on top of the Crushed Glass or Ember Rock media.  DO NOT PLACE MEDIA OVER BURNER PORTS (THIS WILL CAUSE SOOTING).  DO NOT STACK MEDIA IN PILES THAT MAY FALL OVER OR BLOCK AIRFLOW © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 59: Traditional Oak Log And Stone Set (Optional)59

    Randomly place the media on top of the Crushed Glass or Ember Rock media.  DO NOT PLACE MEDIA OVER BURNER PORTS (THIS WILL CAUSE SOOTING).  DO NOT STACK MEDIA IN PILES THAT MAY FALL OVER OR BLOCK AIRFLOW © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 60: Birch Log Set (Optional)

    Randomly place the media on top of the Crushed Glass or Ember Rock media.  DO NOT PLACE MEDIA OVER BURNER PORTS (THIS WILL CAUSE SOOTING).  DO NOT STACK MEDIA IN PILES THAT MAY FALL OVER OR BLOCK AIRFLOW © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 61: Tumbled Stone (Optional)

    Randomly place the media on top of the Crushed Glass or Ember Rock media.  DO NOT PLACE MEDIA OVER BURNER PORTS (THIS WILL CAUSE SOOTING).  DO NOT STACK MEDIA IN PILES THAT MAY FALL OVER OR BLOCK AIRFLOW © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

  • Page 62: Media Examples And Recipes

    Small rock qty. used: 1/3 lb Large rock qty. used: 4-1/2 lbs.  Tumbled Stones: 94500961 Small stones used: 10-15 stones (Approx. 1 lb.) Large stones used: 4-5 stones (Approx. 2-1/2 lbs.) © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 63 Small rock qty. used: 1/3 lb Large rock qty. used: 4-1/2 lbs.  Tumbled Stones: 94500961 Small stones used: 10-15 stones (Approx. 1 lb.) Large stones used: 4-5 stones (Approx. 2-1/2 lbs.) © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 64 Small rock qty. used: 1/3 lb. Large rock qty. used: 4-1/2 lbs.  Tumbled Stones: 94500961 Small stones used: 10-15 stones (Approx. 1 lb.) Large stones used: 4-5 stones (Approx. 2-1/2 lbs.) © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 65 Optional Equipment (for qualified installers only) © Travis Industries 5/20/2021 - 1558 430 MF GSR2...
  • Page 66 Want to know more? Scan this code with a QR reader on your cell phone or use the URL below to watch a video of how to use the GreenSmart® remote. https://vimeo.com/84052701 © Travis Industries 5/20/2021 - 1558 430 MF GSR2...

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