Travis Industries Fireplace Xtrordinair 44 Elite Installation Manual

Travis Industries Fireplace Xtrordinair 44 Elite Installation Manual

Nexgen-hybrid wood burning fireplace
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44 Elite
NexGen-Hybrid
Wood Burning
Fireplace
Installation Manual
Save these instructions for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions
and installation inspection requirements in your area.
 Copyright 2022, T.I.
$10.00 100-01582
4/5/2023
Listed by
Travis Industries, Inc.
Omni-Test Laboratories, Inc.
12521 Harbour Reach Dr.
Mukilteo, WA 98275
Report # 0028WF136E & # 0028WF061S
Tested to: U.L. 127-2015

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Summary of Contents for Travis Industries Fireplace Xtrordinair 44 Elite

  • Page 1 Contact local building or fire officials about restrictions and installation inspection requirements in your area.  Copyright 2022, T.I. $10.00 100-01582 4/5/2023 Listed by Travis Industries, Inc. Omni-Test Laboratories, Inc. 12521 Harbour Reach Dr. Mukilteo, WA 98275 Report # 0028WF136E & # 0028WF061S Tested to: U.L. 127-2015...
  • Page 2: Introduction

    Hybrid, you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair 44 Elite NexGen- Hybrid is one of the finest wood burning appliances the world over. This installation manual and the related operation manual explain the installation, operation, and maintenance of your new fireplace.
  • Page 3: Table Of Contents

    Cooling Vent Requirements ........15   Warranty ..............40   Cooling Vent Requirements Cont......16   Listing Label ............41   Blower Requirements ..........17     Blower Duct Routing ............. 17 © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 4: Installation Warnings

    Modifications of the fireplace (doors, blower, air inlet systems, damper control, or any other component supplied by Travis Industries) or use of any part not approved by Travis Industries in combination with this fireplace system will void the listing and warranty.
  • Page 5: Installation Options

    This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 6: Dimensions

    Installation (for qualified installers only) Dimensions © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 7: Planning The Installation

    Planning the Installation We suggest that you have an authorized Travis Industries dealer install your fireplace. If you install the fireplace yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for the installation of this fireplace and notify your insurance company before proceeding with the installation.
  • Page 8: Installation Overview

     Complete the framing above the fireplace.  Install the hearth.  Install the facing.  Install the mantel.  Finalize the installation (see the instructions starting on page 33). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 9: Installation Requirements For Cold Environments

    When installing the cold air ducts, make sure to include a “P” trap in the design (see the illustration to the right). This helps slow cold air from circulating through the cooling air chamber. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 10: Bi-Metallic Damper

    Make sure the bypass is shut when the fireplace is not in use.  Minimize the use of exhaust fans in the home when the fireplace is not in use. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 11: Negative Pressure Warning

    The only proven method to reduce negative pressure is to install an “air exchanger”. This device allows outside air to enter the home after going through a “heat exchanger” to minimize cold infiltration. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 12: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions Framing Dimensions at 45° © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 13: Fireplace Placement

    The fireplace must be installed on a level surface capable of supporting the fireplace and chimney  Place the ember strip included with the fireplace below the front edge of the fireplace (see below). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 14: Construct The Stand-Offs On Top Of The Fireplace

    36" clearance. Due to the high heat output of this fireplace, choose a location away from high traffic areas.  The fireplace must be placed so the vents below and above the glass do not become blocked. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 15: Raised Fireplaces

    The maximum distance for the cooling ducts is listed below: When the vertical The maximum rise is between: horizontal run may be: 6' and 10' (max) 3' and 6' 1' and 3' 0' and 1' © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 16: Cooling Vent Requirements Cont

     The duct terminations must be located so they can not be blocked (e.g. snow drifts). The duct terminations must be flashed and sealed to meet local building code requirements. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 17: Blower Requirements

    Do not draw air from confined areas or from a garage or area containing fumes or emissions. The blower inlet must be a minimum of 36" below any exhaust vent. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 18: Blower Duct Connection

    Use duct tape and/or screws to attach the flex duct to the starter collar and blower box.  The blower utilizes a filter that requires periodic cleaning (see below). Show the homeowner the blower location and inform them of the need to clean periodically. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 19: Blower Electrical Connection

    98900010 Flashing 0-6/12 (for flat roofs up to 6/12 pitch - 26.5°) 98900011 Flashing 7-12/12 (for roofs 6/12 pitch to 12/12 – 26.5° to 45°) 98900012 Attic Insulation Shield 98900015 © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 20: Chimney Installation -Duravent (Preferred)

    (see below). If the inner pipe is too tight, use a crimping tool to adjust the pipe diameter. Seal the outer sections of the pipe with high-temperature silicone. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 21: Chimney Offset Chart (Duravent)

    Install the outer chimney liner. Once it is properly aligned, secure using three sheet metal screws. Seal the outer chimney liner with high-temperature silicone. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 22: Chimney Clearances To Combustibles

    Labels must be applied every five feet to all exposed chimney sections in attics, crawl spaces, and similar areas. The label must wrap around the chimney circumference. Labels are included with the chimney sections. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 23: Chimney Height

    NOTE: In some problematic situations, additional chimney height above the specified minimum may be necessary to reduce wind-induced down drafting and back puffing, or to increase draft, thereby improving fireplace operating characteristics. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 24: Offset Requirements (30° Elbows)

    The space between frames that hold the firestop in place should be measured as follows: -- Simpson Duravent – 16” -- Temco 16" -- Firecraft 16 1/2" -- Superior/Astria/IHP 16 1/2" -- Marco 16 1/2" © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 25: Chimney Termination Requirements

    10 clearance to any other structure. See the illustration below.  Chimneys extending beyond a certain height (frequently 5') above the roof may require braces (check the instructions included with the chimney for details) © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 26: Facing Requirements

    The non-combustible facing must be a minimum of 1" thick  Attach the cement board to the front of the fireplace with screws. Do not penetrate the fireplace more than 3/4”. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 27: Facing Requirements (Continued)

     To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly next to the fireplace (see below). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 28: Using Non-Combustible Facing/Framing With A Recessed Enclosure

    The following diagram below and on the following page detail the requirements. Side View DuraVent Pipe OFFSET CHART Horizontal Offset Vertical Rise 2 Offsets 4” 16-3/8” 2 Offsets & one 12” Section 9-1/4” 25-1/2” © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 29: Using Non-Combustible Facing/Framing With A Recessed Enclosure (Cont.)

     The fireplace enclosure above the fireplace must be a minimum of 24” deep and extend the full width of the fireplace up to the ceiling (min. 81”). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 30: Mantel Requirements

    The maximum mantel depth (8-1/2”) may be measured from the front of the facing material (facing material must be a uniform thickness). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 31: Non-Combustible Mantels

    You are not allowed to remove the standoffs for any other reason. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 32: Hearth Requirements

    R-value of 0.39 can be stacked together to meet the 0.78.  The hearth must not rise more than 6-1/2" above the base of the fireplace © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 33: Finalizing The Installation

    Remove Set-Up Face  Remove the set-up face using a Phillips screwdriver.  Make sure the insulation between the firebox and fireplace can is still in place. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 34: Prepare The Firebox

    Prepare the Firebox  Make sure the firebrick is properly in place (see below).  Install the log retainer using the included 1/8" Allen wrench.  Install the baffle and grate. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 35: Listing Information

    Maintaining Your Appliance Listing Information © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 36: Install The Faceplate Insulation

    (the 44 does not require trimming). © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 37: Faceplate Installation

    The faceplate is packaged with faceplate attachment screws. Use a Phillips screwdriver to attach the faceplate (see below).  NOTE: do not pinch any of the wires in the lower right between the faceplate and the fireplace. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 38: Switch Plate Installation And Blower Check

    Attach the switch plate to the faceplate using a standard screwdriver (NOTE: the attachment screws are threaded into the faceplate).  Test the blower circuit by following the directions below. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 39: Door Installation

    Adjust the door latch, if necessary to make a snug fit between the door gasket and the fireplace. Adjustments are made to the door latch by moving the washers from either side of the door latch and tightening the inner nut against the outer nut. © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 40: Warranty

    TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7-year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
  • Page 41: Listing Label

    The listing label is attached to the base of the fireplace and is viewed by removing the faceplate (see below). IAS (ICBO) Approval - This appliance was listed by OMNI Test Labs – IAS (ICBO) # TL-130. © Travis Industries 4/5/2023 - 1582...
  • Page 42 Index © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 43 Notes © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...
  • Page 44 Planning the Installation ........7 Fireplace Placement ........13 Raised Fireplaces ..........15 Fireplace Placement Requirements ....12 Requirements for Cold Environments ....9 Firestops ............24 Warranty ............40 Hearth Requirements ........32 © Travis Industries 4/5/2023 - 1582 44 Elite NGH Install...

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