Hide thumbs Also See for 4237:
Table of Contents

Advertisement

WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2016, T.I.
4237 Fireplace
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
"Vented Gas Fireplace Heater"
 Built-In Direct-Vent Fireplace
 Natural Gas
 LP (Propane)
4160429
Report # 0028GF104S
ANSI Z21.88-2014
CSA 2.33-2014
www.travisproducts.com
100-01406

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 4237 and is the answer not in the manual?

Questions and answers

Summary of Contents for Travis Industries 4237

  • Page 1 4237 Fireplace Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Listing Details

    Introduction Overview This manual details the installation requirements for the 4237 fireplace. For operating and maintenance instructions, refer to the Owner's Manual (part # 100-01407). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88-2014 / CSA 2.33- 2014.
  • Page 3: Table Of Contents

    Glass Frame Removal and Installation ......................35   Installing the Firebacks ...........................38   Grate Installation and Removal ........................38   Log Set Installation ............................39   LP Conversion Instructions ..........................47   LP Conversion Parts ..........................47   Wiring Diagram ...............................51 © Travis Industries 4160429 100-01406...
  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4160429 100-01406...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    25mm 10.75" 274mm 15.625" 397mm 59.25"* 1505mm* * Includes 0.625" (16mm) Standoffs (a) 8” x 5” Co-Axial Vent (b) Gas Inlet (1/2” MPT) (c) Electrical Junction Box (d) Vertical Pipe Shield (e) Power Heat Duct © Travis Industries 4160429 100-01406...
  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up. We recommend you test operation of the fireplace at this point.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 34). © Travis Industries 4160429 100-01406...
  • Page 8: Fireplace Unboxing And Moving Into Position

    Do not lift the fireplace from below with lifting forks. This may cause the base to bend and warp. Always use proper lifting techniques when moving heavy objects (bend your knees, not your back). We recommend using the Travis Industries lifting handles (sku 98500711) for moving the fireplace. See the instructions included with the brackets for installation instructions.
  • Page 9: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4160429 100-01406...
  • Page 10: Fireplace Placement Requirements

    The base of the fireplace must be a minimum 61” (1550mm) below the room ceiling. The firebox opening is 1” (26mm) above the base of the fireplace. For a typical raised fireplace of 10” (254mm), place the fireplace on a platform 9” (229mm) tall. © Travis Industries 4160429 100-01406...
  • Page 11: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...
  • Page 12: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...
  • Page 13: Minimum Framing Dimensions

    -- Minimum enclosure height is 61” (1550mm) -- Vent must pass vertically through the enclosure before an elbow is placed on the vent. Minimum Enclosure Height Standard 28.75" (731mm) Flush 29.25" (743mm) 53.75" 59.25" (1505mm) (1366mm) © Travis Industries 4160429 100-01406...
  • Page 14: Nailing Brackets - Flush Install

    Requirements” for details). Once the fireplace is properly placed, secure the fireplace to the framing (see illustration below). NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square. Use shims to insure the fireplace is square. © Travis Industries 4160429 100-01406...
  • Page 15: Nailing Brackets - Extended Install

    NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square. Use shims to insure the fireplace is square. © Travis Industries 4160429 100-01406...
  • Page 16: Corner Installations

    Approximate framing dimensions for 45° installations are shown below. Additional space may be required for vent installation. (a) 68.75” (1747mm)* (b) 22.25” (566mm) (c) 97.25” (2471mm) * These dimensions are for flush installations. 5/8" (16mm) Standoffs © Travis Industries 4160429 100-01406...
  • Page 17: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).
  • Page 18: Gas Line Requirements

    Contact the local gas supplier if the regulator is at an improper pressure. Gas Line Location The gas line is located on the left side of the appliance in the location shown below. The gas inlet accepts a 1/2” FPT. 15.625" (397mm) 10.75" (274mm) © Travis Industries 4160429 100-01406...
  • Page 19: Directions For Connecting A Gas Pressure Test Gauge

    5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Output pressure Input pressure © Travis Industries 4160429 100-01406...
  • Page 20: Electrical Connection

    Route the electrical connection through the zc cover plate and junction box cover plate and attach to the hookup wires pictured below. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. 5.375" (137mm) 7.125" (181mm) © Travis Industries 4160429 100-01406...
  • Page 21: Vent Requirements

     Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4160429 100-01406...
  • Page 22: Vertical Pipe Shield

    Every horizontal termination requires a vinyl standoff. Attach the horizontal termination shield to the top of the horizontal termination as shown below (use the 4 included self-drilling screws). Note how the screws are installed from the top down. © Travis Industries 4160429 100-01406...
  • Page 23: Exhaust Restrictor

    To adjust the restrictor to a different position, loosen the 4 screws holding the adjuster plates in place. Slide the to the correct notch (each notch is sequential, position # 1 through 5). Tighten the screws to secure the adjuster plates. 1/4" Nutdriver This restrictor is in position #3. © Travis Industries 4160429 100-01406...
  • Page 24: Minimum Vent Configuration

    Vertical Section Min. 12" (305mm) Horizontal Section Max. 14' (4.2M) Horizontal Section(s) 0 feet LP (Propane) Exhaust Restrictor Removed (stock) 24" (610mm) Vertical Section Min. 12" (305mm) Horizontal Section Max. 34' (10.2M) Horizontal Section(s) 0 feet © Travis Industries 4160429 100-01406...
  • Page 25: Vent Configuration: Horizontal Terminations Using Ng

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4160429 100-01406...
  • Page 26: Vent Configuration: Horizontal Terminations Using Lp

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4160429 100-01406...
  • Page 27: Vent Configuration: Vertical Terminations Using Ng

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4160429 100-01406...
  • Page 28: Vent Configuration: Vertical Terminations Using Lp

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4160429 100-01406...
  • Page 29: Termination Requirements

    Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4160429 100-01406...
  • Page 30: Hearth Requirements

    NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). 45-1/4" 1150mm Hearth (maximum 1" thick) © Travis Industries 4160429 100-01406...
  • Page 31: Facing Example - Standard (Tile Over) Install

    (see “Facing Requirements” for details). Non- combustible facing (cultured stone, brick, etc.) is then placed over the cement board and drywall. Fireplace 0.625" (16mm) Clearance Framing Drywall Nailing Bracket Masonry Cement Board (Cultured Stone, Brick, etc.) (non-combustible) © Travis Industries 4160429 100-01406...
  • Page 32: Adjustable Tile Stop

    Adjustable tile stops are included in the screen box. They may be attached to the top and sides of the fireplace opening to form a black edge around the tile opening. Install using the included 18 screws (see photos below). The tile stops may be adjusted from ½” to 1”. © Travis Industries 4160429 100-01406...
  • Page 33: Mantel Requirements

    Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. Maximum Mantel Depth (b) 60"+ Mantel 59" Height 58" Above 57" Base (a) 56" 55" 54" 53" 52" 52" © Travis Industries 4160429 100-01406...
  • Page 34: Steps For Finalizing The Installation

    Replace the glass frame. Turn the appliance on and verify air shutter adjustment. If adjustment is necessary, you may wish to shut the appliance off and make adjustments. Give this manual to the home owner for future reference and fully explain operation of this fireplace. © Travis Industries 4160429 100-01406...
  • Page 35: Glass Frame Removal And Installation

    The glass frame tool is shipped inside the fireplace,on the right side of the fireplace opening. The first time it is used you may need to loosen the screw (1/4” wrench). The tool is accessed after removing the screen. NOTE: Replace the tool in this location after use. © Travis Industries 4160429 100-01406...
  • Page 36 Installation (for qualified installers only) Remove the trim and place aside. 2. Remove the screen (it is held in place by the trim). © Travis Industries 4160429 100-01406...
  • Page 37 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. © Travis Industries 4160429 100-01406...
  • Page 38: Installing The Firebacks

    Installation (for qualified installers only) Installing the Firebacks See instructions included with the firebacks. Grate Installation and Removal The grate is held in place with two screws. See the photos below. © Travis Industries 4160429 100-01406...
  • Page 39: Log Set Installation

    Place 1 bag of ember chunks over the stainless steel. The chunks should not cover the burner or any of its ports. Place the remaining ember chunks over the floor of the firebox as shown below. The chunks should not cover the burner or any of its ports. © Travis Industries 4160429 100-01406...
  • Page 40 Install the lower rear log as shown below. Make sure the front edge of the log fits behind the center air deflector. F The front edge of the log fits behind the air deflector (note gap between log and embers/rockwool). © Travis Industries 4160429 100-01406...
  • Page 41 NG (Natural Gas) Installations The log may be moved forward (but not in front of air deflector). LP (Propane) Installations Make sure the log is pushed all the way back. Install the upper rear log as shown below. © Travis Industries 4160429 100-01406...
  • Page 42 Installation (for qualified installers only) Install the right ember as shown below. Install the front twig as shown below. © Travis Industries 4160429 100-01406...
  • Page 43 Installation (for qualified installers only) Install the left twig as shown below. Install the left ember as shown below. © Travis Industries 4160429 100-01406...
  • Page 44 Installation (for qualified installers only) Install the left log as shown below. Install the center twig as shown below. © Travis Industries 4160429 100-01406...
  • Page 45 Installation (for qualified installers only) Install the right twig as shown below. Install the right log as shown below. © Travis Industries 4160429 100-01406...
  • Page 46 Installation (for qualified installers only) The log set, when installed should look as shown below. © Travis Industries 4160429 100-01406...
  • Page 47: Lp Conversion Instructions

    2. Remove the grate (2 screws hold it in place – see page 2). 3. Remove the rear log shelf (4 screws hold it in place). 1/4" Nutdriver 4. Remove the rear burner (2 screws hold it in place). 1/4" Nutdriver © Travis Industries 4160429 100-01406...
  • Page 48 Look here for the orifice identification Screw the LP orifice until orifice 23.8mm protrudes 15/16" (23.8mm)  indicating full insertion (use Front: #45  wrench to secure manifold when Rear: #30 re-attaching orifice).  Front: #55  Rear: #49 © Travis Industries 4160429 100-01406...
  • Page 49 (see pictures below). Set the air shutters by sliding them shut over the measurement tool. Tighten the air shutter screw to lock the air shutter into position. Back Air Shutter Front Air Shutter 8. Replace the rear log shelf. © Travis Industries 4160429 100-01406...
  • Page 50 11. Return the firebox to the correct configuration. 12. Replace the glass. 13. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4160429 100-01406...
  • Page 51: Wiring Diagram

    Power 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4160429 100-01406...
  • Page 52 Vent Configuration: Vertical Terminations using LP ..........27 Vent Configuration: Vertical Terminations using NG ..........26 Vent Installation ...................... 21 Vent Requirements ....................21 Vertical Penetrations Require Vent Firestop ............21 Vertical Pipe Shield ....................22 © Travis Industries 4160429 100-01406...

Table of Contents