Travis Industries Fire Garden 4035 Manual
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Travis Industries Fire Garden 4035 Manual

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Fire Garden™
Outdoor Traditional
Omni-Test Laboratories, Inc.
Report # 0028GM127S
ANSI Z21.97-2017 /CSA 2.41-2017, CSA 2.17-2017
Outdoor Decorative Gas Appliances
 
This appliance can produce carbon
monoxide which has no odor.
Using it in an enclosed space can kill
you.
Never use this appliance in an
enclosed space such as a camper,
tent, car, or home. 
French language manuals at firegarden.com.  Manuels de langue Française à firegarden.com
Travis Industries, Inc.
$10.00
By Travis Industries, Inc.
4035
Manual
Listed by
CARBON MONOXIDE HAZARD
12521 Harbour Reach Dr., Mukilteo, WA 98275
 Copyright 2024, T.I.
 
DANGER
FIRE OR EXPLOSION HAZARD
If you smell gas:
Shut off gas to the appliance.
•
Extinguish any open flame.
•
If odor continues, leave the area
•
immediately.
After leaving the area, call your gas
•
supplier or fire department.
Failure to follow these instructions
could result in fire or explosion, which
could cause property damage, personal
injury, or death.
 
WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance. 
WARNING: For outdoor use only.
Installation and service must be
performed by a qualified installer,
service agency, or the gas supplier. 
 
WARNING: Improper installation,
adjustment, alteration, service or
maintenance can cause injury or
property damage. Read the installation,
 
operating, and maintenance
instructions thoroughly before
installing or servicing this equipment.
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury, or loss of life.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for
future reference
 
www.travisproducts.com
Part # 100-01572 

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Summary of Contents for Travis Industries Fire Garden 4035

  • Page 1 By Travis Industries, Inc.   Fire Garden™ DANGER FIRE OR EXPLOSION HAZARD 4035 If you smell gas: Outdoor Traditional Shut off gas to the appliance. • Extinguish any open flame. Manual • If odor continues, leave the area • immediately.

  • Page 2: Overview

    Carbon Monoxide and Benzene, which are known to the State of California to cause cancer, birth defects, or   other reproductive harm. For more information go to www.P65Warnings.ca.gov. © Travis Industries, Inc. 5/17/24 - 1538 Fire Garden Traditional Fireplace...

  • Page 3: Table Of Contents

    Daisy-Chain Wire Length Chart ........27 Replacement Parts List ............ 62 Direct-Run Wire Length Chart ......... 28 Troubleshooting Table ............. 63 Wiring Examples: ............. 28 Wiring Diagram ..............65 Hearth Requirements ............29 © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 4 The instructions in this manual must be strictly the instructions in this manual. adhered to. Do not use makeshift methods or  Travis Industries, Inc. grants no warranty, compromise in the installation. Improper implied or stated, for the installation or installation will void the warranty and safety maintenance of your fireplace, and assumes listing.

  • Page 5: Features

    Fireplace Gas Specifications: Input Rating (BTU/h) 95,000 95,000 Orifice Size (DMS) (1) - #39 Front & (1) - #30 Rear (1) - #50 Front & (1) - #44 Rear     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 6: Fireplace Dimensions

    Features and Specifications Fireplace Dimensions:     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 7: Installation Warnings

     Glass Windbreak and hardware  (2) Enclosure ventilation grilles  LP Conversion Kit (see “LP Conversion” on page 18 for details).  Wall Switch and wall switch cover. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 8: Lifting Handles (Optional)

    Gas Line Equipment (Pipe, pipe fittings, thread sealant, etc.)  24volt transformer Travis Industries provides the following transformer options:  Travis Industries 24V AC Single Appliance Transformer (94800833)  Travis Industries 24V AC Multiple Appliance Transformer (94800830)  Low voltage wire (from the transformer to the appliance) ...

  • Page 9: Weatherproofing The Fireplace

     In places where the controls beneath the appliance may be submerged underwater. Submerging any part of its controls may require the complete replacement of the controls. © Travis Industries, Inc. 6/11/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 10: Fireplace Placement Chart

    CAN - 64” (1626mm) minimum alcove height 90” (2286mm) minimum width of alcove 76-1/2” (1943mm)   NOTE: All clearances are measured from the closest point of the fireplace opening. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 11: Clearances

    Installation (qualified installers only) Clearances Minimum Framing Dimensions © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 12: Corner Framing

    Installation (qualified installers only) Corner Framing © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 13: Enclosure Ventilation Requirements

     The chase may be ventilated from the front (a) or the sides (b). Each vent must provide a minimum of 24 square inches of free area.     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 14: Supplied Ventilation Grill Dimensions & Framing

    Supplied Ventilation Grill Dimensions & Framing There are (2) ventilation grills supplied with the appliance. If using the supplied ventilation grills, see the framing dimensions to the right.       © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 15: Fireplace Preparation

    Use the (2) screws removed in step (k) to secure the nailing flange to the side of the fireplace. Repeat steps (k)   through (m) for the other nailing flanges.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 16 Bend the standoff at the perforations to form a triangle shape as shown in the diagram.   Secure the lower portion of the standoff to the fireplace using the screw removed in step (p).       © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 17: Gas Line Requirements

    Connect the incoming gas line to the flex (the flex accepts ¾” MPT) Traditional Fireplace 7” (178mm) from left side 2” (51mm) 40-1/2” (1029mm) 2” (51mm) + Height of framing     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 18: Lp Conversion

    (set the screws aside for reinstallation. Lift up on the burner and remove it from the firebox (see below). 2. Remove the front burner. Slide the front burner right, then up, and finally out of the firebox (see below). © Travis Industries, Inc. 5/17/24 - 1572...
  • Page 19 3. Remove and discard the (2) stock manifold covers. Use a 1/4” nut driver to remove the screws that secure the manifold covers to the burner tray. 4. Replace both burner orifices following the steps below. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 20 6. Make the gas line connection, bleed the gas line, start the heater, and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 21: Electrical Connection Requirements

    120VAC at approximately 0.9 amps - make sure the circuit and wiring is appropriately sized. The power supply must be routed through a switch to turn the appliance on and off (see pg. 22). Multiple Travis Industries, Inc. 24-volt appliances may be placed on a single circuit. Each appliance uses 24VAC at approximately 1.6 amps - Make sure the circuit and wiring is appropriately sized (see diagrams starting on pg.
  • Page 22 The transformer is wet-rated and can be exposed outdoors.  If this transformer will be used on an outdoor outlet, the outlet must have a weatherproof receptacle cover.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 23 The low-voltage conductors are then attached to the yellow and white wires from the control module. Polarity does not matter for any of these connections.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 24 This transformer is rated at 300 VA. The transformer will power up to (6) appliances. See the section “Wire Length, Wire Gauge, and Voltage Settings” for additional details. Wiring Diagram 120V Dimensions   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 25: Using More Than One 24-Volt Appliance

    (qualified installers only) Using More than One 24-volt Appliance Travis Industries, Inc. manufactures additional 24-volt appliances that can add to the ambiance of your outdoor space (Tempest Torch™, Tempest Lantern™. Visit firegardenoutdoor.com for more details). If using more than one appliance, make sure to think about how the appliances will be used and if they need to be able to be controlled separately or if it would be more convenient to control them all using one switch.

  • Page 26: Wiring Multiple Appliances To One Transformer

    The manner in which you wire the appliances to the transformer affects the maximum length of wire and wire gauge. Make sure to determine the wire configuration before installation. NOTE: You may use both direct-run and daisy-chain configurations. Daisy-Chain Example Direct-Run Example © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 27: Daisy-Chain Wire Length Chart

    Daisy-Chain Wire Length Chart This type of wire configuration allows for multiple Travis Industries 24-volt products to be wired in a series, reducing the amount of wire used. Use the charts below to determine the correct wire gauge and length. In the example below, the transformer has (2) fire pits and a fireplace on one branch.

  • Page 28: Direct-Run Wire Length Chart

    The wire will also be printed with a gauge number (e.g. AWG#14 = 14 gauge, 10AWG = 10 gauge, etc.). Do not use wires of dissimilar gauges (do not use 14 gauge & 10 gauge wire on the same transformer). © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 29: Hearth Requirements

    Do not place facing over the fireplace opening.  Drywall (or other combustible) may be placed to the side of the framed opening and below the base of the fireplace (see illustration below) © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 30: Mantel Requirements

    Combustible mantel columns (legs) that protrude 3/4” (19mm) or less from the fireplace opening must meet the facing clearances (minimum 6” (153mm) from the side of the fireplace).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 31: Steps For Finalizing The Installation

    If the tray needs to be completely removed from the fireplace, disconnect the gas flex and household voltage wires from the burner tray assembly. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 32: Accessing The Control Module And Electrical Connections

    Feed enough wire into the junction box to allow for making the connections to the control module wiring and secure the wire nuts. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 33 NOTE: We recommend the use of dielectric grease on these electrical connections.  Use a Phillips head screwdriver to gently tighten the strain relief clamp. NOTE: Do not overtighten this clamp, it will create an electrical short. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 34: Making The Gas Connection

    NOTE: Make sure to use thread sealant on this connection.  After the gas connections are made, leak test all the joints and then reinstall the burner tray assembly into the fireplace. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 35 Reinstall the junction box cover and secure it with the (2) screws removed earlier.  Reinstall the (4) screws that secure the burner tray assembly to the fireplace (one in each corner).   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 36: Black Glass Fireback Installation (Sku 96100883)

     (2) Rear spacer brackets (Longer “L” bracket with (2) screw holes).  (1) Rear shelf bracket (“J” shaped bracket with (4) screw holes).  (16) 1/2” self-drilling screws © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 37 3. Use a 1/4 driver and the included 1/2” self-drilling screws to secure the side spacer brackets to both sides of the firebox as shown to the right © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 38 NOTE: Make sure to center the rear fireback on the rear wall of the fireplace. If it is not centered there will be a visible gap in the corners when the side firebacks are installed.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 39 Tilt the top of the fireback until it is in contact with the spacer bracket. NOTE: The chamfered corners on the side fireback panels should be facing toward the front of the fireplace. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 40 11. Use a 1/4” driver to tighten the screws, securing the retainer bracket in place. 12. Repeat steps 9 through 11 with the other side fireback. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 41: Ceramic Fireback Installation (Sku 96100883)

    Set the brackets and screws aside for reinstallation. 2. Repeat the same process to remove the rear retainer bracket. Set the bracket and screws aside for reinstallation.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 42 The holes on the bracket are obround to accommodate different firebacks. Slide the bracket backward until it is up against the rear fireback panel.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 43 The holes on the bracket are obround to accommodate different firebacks. Slide the bracket toward the side of the firebox until it is up against the side fireback panel. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 44 10. Repeat steps 7 through 9 with the other side fireback. 11. Reinstall the rear log shelf. Use a 1/4” driver to tighten the (2) screws that secure the log self to the burner tray assembly.     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 45: Assembling The Windbreak

    NOTE: Tighten the setscrews just enough to support the glass, do not over tighten. WARNING: Failure to use the shims will cause the glass to break when the setscrews are tightened. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 46: Optional Oak Or Birch Log Set

      Log #1 Log #7 250-05840 250-05846 Log #2 250-05841 Log #3 250-05842 Log #6 250-05845   Log #4 Log #5 Log #9 Log #8 250-05843 250-05844 250-05848 250-05847 © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 47: Log Set Overview - Birch (Sku# 94500982)

    Log #1 Log #7 250-05824 250-05830 Log #2 250-05825 Log #3 250-05826 Log #6 250-05829 Log #9 Log #8 Log #4 250-05832 Log #5 250-05831 250-05827 250-05828       © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 48: Log Set Installation

    The hole on the right end of the log rests on the locating pin just left of the center of the burner. Push the log backward until it is in contact with the rear burner. NOTE: Make sure the log does not obstruct any burner holes.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 49 You will not need to use the entire bag of ember chunks, save the remainder for future use. NOTE: Do not use more than one layer of ember chunks over the burner holes.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 50 Place log #5 as shown below. There is a notch on the lower right of the log that rests against the leftmost fireplace grate finger. The upper portion of the log rests on a flat spot on the top of log #2.   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 51 Place log #6 as shown below. There is a flat spot on log #5 and log #2 for log #6 to rest on. Place the hole in the bottom of the charred end of log #6 onto the left locating pin on the top of log © Travis Industries, Inc. 5/17/24 - 1572...
  • Page 52 (4237 EG only). Place the hole on the right locating pin on log #2 © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 53 (see below). Work the end of the log into the ember chunks until it is stable. Log #1   Finish dressing the firebox with ember chunks in front of the log set. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 54: Before The First Fire

    Inspect the fireplace, burner, and supply lines for any damage prior to operation. The burner must be replaced prior to the appliance being put into operation if it is evident that the burner is damaged. Use only Travis Industries replacement burners. It may be difficult to see the burner operating in direct sunlight.

  • Page 55: Location Of Controls

       If the wall switch will be located where it is not protected from precipitation, it must be installed in a weather resistant enclosure (not included).   © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 56: Maintaining Your Appliance

    The glass may be cleaned with a non- abrasive cleaner. To clean the inside of the glass, remove the glass place it on a non- scratching surface, and clean the inside surface.     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 57: Accessing Components

    Use a 1/4” driver to remove the (2) screws that secure the cover plate to the burner assembly. Lift the cover plate and remove it from the firebox. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 58  With the rear burner removed and the cover plate removed, the pilot components and the connections to the control module should be accessible for service. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 59: Accessing The Pressure Tap

     The pressure tap is now accessible in the rear left corner of the burner tray assembly. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 60: Removing The Burner Tray Assembly

    Lift the burner tray assembly to gain access to all other gas and electrical components. If the tray needs to be completely removed from the fireplace, disconnect the gas flex and household voltage wires from the burner tray assembly. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 61: Winterizing The Appliance

    Start the main burner. After 15 minutes the flames should be orange/yellow. If the fireplace is not burning correctly, contact your dealer for service. If the igniter is not getting hot or lighting the fireplace properly, contact your dealer for service.     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

  • Page 62: Replacement Parts List

    Maintenance Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate the appliance with the glass windbreak removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.

  • Page 63: Troubleshooting Table

    (spider webs, etc.) from the burner and dirty or blocked orifice area. Glass is Sooting Wind will influence the flame quality and, if  Windy Condition persistent, may lead to sooting on the glass. © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 64 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance.

  • Page 65: Wiring Diagram

    Wiring Diagram Wiring Diagram © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 66 Notes     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 67 Notes     © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...
  • Page 68 Fireplace Preparation ........15 Using More than One 24-volt Appliance ..22 Gas Line Requirements ........17 Winterizing the Appliance ........ 58 Gas Pressures ........... 5 Yearly Service Procedure ........ 58 © Travis Industries, Inc. 5/17/24 - 1572 Fire Garden Traditional Fireplace...

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