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Manuals and User Guides for Still OPX 20. We have
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Still OPX 20 manuals available for free PDF download: Original Instructions Manual, Supplement To The Standard Operating Instructions
Still OPX 20 Original Instructions Manual (286 pages)
Order pickers and tow tractors
Brand:
Still
| Category:
Forklifts
| Size: 32 MB
Table of Contents
Table of Contents
5
Introduction
11
Forklift Data
12
General Information
12
How to Consult the Manual
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Delivery of the Forklift and Documentation
14
Spare Parts List
15
Conformity Marking
15
Declaration that Reflects the Content of the Declaration of Conformity
16
Technical Service and Spare Parts
18
Type of Use
18
Working Conditions
19
Modifications to Forklift
20
Applied Equipment
20
User Obligations
20
Environmental Considerations
21
Disposal of Components and Batteries
21
Packaging
22
Safety
23
Safety Guidelines
24
General Safety Rules
24
Flooring Requirements
24
Battery Connection Cables
25
External Electrical Connections
25
Requirements for the Traction-Battery Charging Area
25
Safety Regulations Relative to Forklift Use
25
Safety Guidelines Relating to Operating Materials
26
Residual Risk
28
Residual Dangers, Residual Risks
28
Electromagnetic Radiation
29
Non-Ionised Radiation
30
Noise
30
Electrostatic Charge
30
Vibrations
31
Safety Tests
32
Regular Safety Inspection of the Truck
32
Safety Devices
33
Damage, Defects and Misuse of Safety Devices
33
Overview
35
Overview of the Various Models
36
OPX Range General Overview
41
LTX50 General Overview
43
General Overview LTX-T
44
General Overview LTX-FF
46
Markings
48
Labels and Designation Plates
48
OPX 20/25 and OPX 20/25 PLUS Label Location
49
Location of OPX-L (12/16/20S) Labels
51
Location of OPX-L20 and OPX-D20 Labels
53
Location of LTX50 Labels
55
Location of Labels LTX-T
57
Location of Labels LTX-FF
59
Location of Labels (OXV 07 - OXV 10)
62
Location of OXV 08 Labels
64
Nominal Value Designation Plate
66
Specific Nominal Value Designation Plate For: LTX and LTX-T
66
Specific Nominal Value Designation Plate For: LTX-FF
66
Serial Number
69
The Serial Number Is Marked on the Frame
70
OPX-L (12/16/20S) Capacity Plate
71
OPX-L20 Capacity Plate
73
OPX-D 20 Capacity Plates
75
Capacity Plate LTX-T
76
Capacity Plate LTX-FF
76
Capacity Plate (OXV)
78
Capacity Label for Tow Tractors (LTX50, LTX-FF, LTX-T) with Front Coupling
79
Capacity Label for Tow Tractors (LTX50, LTX-FF, LTX-T) with Rear Coupling
80
Instruments and Controls
81
Comandi Volante - Parte 1
81
Steering Wheel Controls - Part 2
83
Steering Wheel Controls - Part 3
85
Backrest Controls
88
Definition of Directions
90
Lift
91
Types of Lift Masts (Where Present)
91
Options and Variants
92
List of Options and Variants
92
Electrical Socket for the Cigarette Lighter Located on the Dashboard (Optional)
93
Accessory Mounting Bar with Data Socket (Optional)
94
Rear Storage Compartment (Optional)
96
Electrical Socket for Trailer Lighting (Optional)
97
Sistemi DI Illuminazione
98
Lithium-Ion Battery (Li-Ion)
101
Fleetmanager (Option)
102
Foldaway Step (Option)
103
Locking Fork or Straddle Lowering During Travel (Option)
103
Battery Electrolyte Level Indicator LED (Optional)
104
Cab (Optional)
105
Lock Lever for Competitor Batteries (Optional)
107
Use
109
Authorised and Safe Use
110
Intended Use of the Trucks
110
Safety Instructions for Using the Truck
110
Order Picker Trucks: Description of Intended Use
114
Forklift Use in Cold-Storage Rooms
115
Transporting and Lifting the Truck
116
Transporting the Truck
116
Climatic Conditions for Transport and Storage
116
Loading and Unloading the Truck
117
Loading and Unloading the Truck - Specific Additional Notes for the LTX-FF Model
118
Breaking-In
118
Sequence to Follow for Using the Truck
119
Checks and Actions Prior to Commissioning
120
List of Checks before Use
120
Checking and Refilling the Windscreen Washer Tank (Only Present on Version with Cab)
122
Ergonomic Dimensions
123
Optional Driver's Seat Adjustments
124
Safety Guidelines for Driver's Seat Adjustment Work (Described in the Following Sections)
124
Height-Adjustable Steering Wheel (Option)
125
Height-Adjustable STANDARD Seat Backrest (Option)
126
Height-Adjustable SLIM Seat Backrest (Option)
127
Foldaway Seat (Option)
128
Adjusting the Sprung Operator Platform (Optional)
130
Climbing on and off the Truck
131
Drive Modes and Positions
132
Driving Position with the Operator on Board the Truck
133
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Seat Backrest Controls (Optional Feature)
135
Ground Alongside the Truck
137
Stopping the Truck in EMERGENCIES
140
On/Off Systems
141
List of On/Off Systems
141
On/Off Key
142
Numeric Keypad - Start-Up Using a PIN (Option)
143
Driving
145
Truck Travel
145
Truck Brake Systems
146
Reversing the Direction of Travel
148
Speed Restrictions
149
Steering
151
Parking and Stopping the Truck
153
Mobile Platform
154
General Precautions for Using the Mobile Platform (Where Present)
154
(OPX20/25) (OPX 20/25 PLUS): Using the Mobile Platform (Where Present)
155
(OPX-L12 / L16 / L20 / L20S) (OPX-D20): Using the Mobile Platform (Where Present)
157
OXV: Using the Mobile Platform (Where Present)
159
Moving the Load
161
Safety Guidelines for Handling Loads
161
Checks to be Carried out before Lifting a Load
162
Using the Backrest Fork Controls (Where Present)
163
Using Additional Fork Controls (Only for Model LTX FF)
166
Taking up Load
169
Palletising a Load
169
Transporting Loads on the Forks
170
Depositing a Load on the Ground
171
Driving on Slopes
172
Load Back Rest with Vertical Pallet Hook (Optional)
174
Handling Trailers
176
Towing Trailers
176
Towing the Trailer
178
Coupling the Trailer
179
Single-Position or Multi-Position Tow Coupling
180
Automatic-Closure Towing Hook
182
Loading Trailers
184
Using the Version with Rear Load Bed LTX-T
186
Liftrunner (Optional)
189
Introduction to Liftrunner (Where Present)
189
Hydraulically Controlled Liftrunner System (if Present)
189
Electrically Controlled Liftrunner System (Where Present)
189
Charging the Battery
194
Accessing the Battery for Trucks WITHOUT a Mobile Platform
194
Accessing the Battery for Trucks with a Mobile Platform (Optional)
194
Charging the Lead Battery
196
Recharging the Battery Using the On-Board Battery Charger (Optional)
197
Maintenance
199
General Information
200
Operations Preliminary to Maintenance
200
Maintenance - 1000 Hours
201
Maintenance - 3000 Hours
204
Maintenance - 10,000 Hours
205
Regular Service
206
Cleaning the Forklift
206
Lubricating and Cleaning the Lifting Chains
206
Maintenance as Required
207
Preparation
207
Battery Type
207
Unlocking the Battery (before Replacing the Battery)
209
Battery Replacement with Removal from the Top
211
Replacing the Battery with Side Removal
212
Fuses
215
Decommissioning
216
General Information
216
Forklift Towing
217
Temporary Putting out of Commission
217
Checks and Inspections after a Long Period of Inactivity
217
Permanent Putting out of Commission (Demolition)
218
Technical Data
219
Datasheet (VDI): OPX
220
Datasheet (VDI) : LTX
258
Datasheet (VDI): OXV
270
Eco-Design Requirements for Electric Motors and Variable Speed Drives
278
Oil and Lubricant Tables
280
Advertisement
Still OPX 20 Original Instructions Manual (236 pages)
Order pickers and tow tractors
Brand:
Still
| Category:
Tractor
| Size: 26 MB
Table of Contents
Table of Contents
5
1 Introduction
11
Forklift Data
12
General Information
12
How to Consult the Manual
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Delivery of the Forklift and Documentation
14
CE Labelling
15
EC Declaration of Conformity in Accordance with Machinery Directive
16
Technical Service and Spare Parts
17
Type of Use
17
Working Conditions
17
Modifications to Forklift
18
Applied Equipment
18
User Obligations
19
Environmental Considerations
19
Disposal of Components and Batteries
19
Packaging
20
2 Safety
21
Safety Guidelines
22
General Safety Rules
22
Flooring Requirements
22
Battery Connection Cables
23
External Electrical Connections
23
Requirements for the Traction-Battery Charging Area
23
Safety Regulations Relative to Forklift Use
23
Safety Regulations Relative to Operating Materials
24
Residual Risk
25
Residual Dangers, Residual Risks
25
Electromagnetic Radiation
27
Non-Ionised Radiation
27
Noise
27
Electrostatic Charge
27
Vibrations
28
Safety Tests
29
Regular Safety Inspection of the Truck
29
Safety Devices
30
Damage, Defects and Misuse of Safety Devices
30
3 Overview
31
Overview of the Various Models
32
OPX Range General Overview
36
LTX50 General Overview
38
General Overview LTX-T
40
General Overview LTX-FF
42
Markings
44
Labels and Designation Plates
44
OPX 20/25 and OPX 20/25 PLUS Label Location
45
Location of OPX-L (12/16/20S) Labels
47
Location of OPX-L20 and OPX-D20 Labels
49
Location of LTX50 Labels
51
Location of Labels LTX-T
53
Location of Labels LTX-FF
55
Data Plate
57
Serial Number
58
The Serial Number Is Marked on the Frame
59
OPX-L (12/16/20S) Capacity Plate
60
OPX-L 20 Capacity Plate
62
OPX-D 20 Capacity Plate
63
Capacity Plate LTX-T
65
Capacity Plate LTX-FF
66
Instruments and Controls
67
Comandi Volante - Parte 1
67
Steering Wheel Controls - Part 2
69
Steering Wheel Controls - Part 3
71
Backrest Controls
74
Definition of Directions
76
Lift Mast
77
Types of Lift Masts (Where Present)
77
Options and Variants
78
List of Options and Variants
78
Electrical Socket for the Cigarette Lighter Located on the Dashboard (Optional)
79
Accessory Mounting Bar with Data Socket (Optional)
80
Rear Storage Compartment (Optional)
82
Electrical Socket for Trailer Lighting (Optional)
83
Sistemi DI Illuminazione
84
Lithium-Ion Battery (Li-Ion)
88
Fleetmanager (Option)
89
Foldaway Step (Option)
90
Locking Fork or Straddle Lowering During Travel (Option)
90
Battery Electrolyte Level Indicator LED (Optional)
91
Cab (Optional)
92
Battery Lock Lever (Optional)
94
4 Use
95
Authorised and Safe Use
96
Intended Use of the Trucks
96
Safety Instructions for Using the Truck
96
Forklift Use in Cold-Storage Rooms
100
Truck Transport and Lifting
100
Transporting the Truck
100
Climatic Conditions for Transport and Storage
100
Loading and Unloading the Truck
101
Breaking-In
102
Sequence to Follow for Using the Truck
103
Checks and Actions Prior to Commissioning
104
List of Checks before Use
104
Checking and Refilling the Windscreen Washer Tank
106
Cab)
106
Optional Driver's Seat Adjustments
107
Safety Guidelines for Adjustment Work (Described in the Following Paragraphs)
107
Height-Adjustable Steering Wheel (Option)
108
Height-Adjustable STANDARD Seat Backrest (Option)
109
Height-Adjustable SLIM Seat Backrest (Option)
110
Foldaway Seat (Option)
111
Adjusting the Platform (Optional)
113
Climbing on and off the Truck
114
Drive Modes and Positions
115
Driving Position with the Operator on Board the Truck
116
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Seat Backrest Controls (Optional Feature)
118
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Steering Wheel Controls (Optional Feature)
120
Stopping the Truck in EMERGENCIES
123
On/Off Systems
124
On/Off Key
124
Numeric Keypad - Start-Up Using a PIN (Digicode Option)
125
Driving
127
Truck Operation
127
Steering
128
Truck Brake Systems
130
Reverse Drive
131
Parking and Stopping the Truck
132
Mobile Platform
133
Using the Mobile Platform (Where Present)
133
Moving the Load
135
Safety Guidelines for Handling Loads
135
Checks to be Carried out before Lifting a Load
136
Using the Backrest Fork Controls (Where Present)
137
Using Additional Fork Controls (Only for Model LTX FF)
140
Taking up Load
143
Palletising a Load
143
Transporting Loads on the Forks
144
Depositing a Load on the Ground
145
Using the Truck on Inclines, Loading Bridges and Lifts
146
Load Back Rest with Vertical Pallet Hook (Optional)
147
Handling Trailers
149
Towing Trailers
149
Towing the Trailer
151
Coupling the Trailer
152
Single-Position or Multi-Position Towing Hook
153
Automatic-Closure Towing Hook
155
Lifting and Lowering Trailers - Liftrunner (if Present)
158
Loading Trailers
160
Using the Version with Rear Load Bed LTX-T
161
Charging the Battery
164
Accessing the Battery for Trucks WITHOUT a Mobile Platform
164
Accessing the Battery for Trucks with a Mobile Platform (Optional)
165
Battery Recharging
167
Recharging the Battery Using the On-Board Battery Charger (Optional)
168
5 Maintenance
171
General Information
172
Operations Preliminary to Maintenance
172
Maintenance - 1000 Hours
173
Maintenance - 3000 Hours
176
Maintenance - 10,000 Hours
177
Regular Service
178
Cleaning the Forklift
178
Lubricating and Cleaning the Lifting Chains
178
Maintenance as Required
179
Preparation
179
Battery Type
179
Unlocking the Battery (before Replacing the Battery)
181
Battery Replacement with Removal from the Top
183
Replacing the Battery with Side Removal
184
Fuses
187
Decommissioning
188
General Information
188
Forklift Towing
189
Temporary Putting out of Commission
189
Checks and Inspections after a Long Period of Inactivity
189
Permanent Putting out of Commission (Demolition)
189
6 Technical Data
191
Datasheet (VDI)
192
Datasheet (VDI)
224
Supply Table
231
Still OPX 20 Original Instructions Manual (186 pages)
Brand:
Still
| Category:
Trucks
| Size: 21 MB
Table of Contents
Table of Contents
5
1 Introduction
11
Forklift Data
12
General Information
12
How to Consult the Manual
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Delivery of the Forklift and Documentation
14
CE Labelling
15
EC Declaration of Conformity in Accordance with Machinery Directive
16
Technical Service and Spare Parts
17
Type of Use
17
Working Conditions
17
Modifications to Forklift
18
Applied Equipment
18
User Obligations
18
Environmental Considerations
19
Disposal of Components and Batteries
19
Packaging
20
2 Safety
21
Safety Guidelines
22
General Precautions
22
General Safety Rules
22
Flooring Requirements
22
Battery Connection Cables
23
Requirements for the Traction-Battery Charging Area
23
Safety Regulations Relative to Forklift Use
23
Safety Regulations Relative to Operating Materials
24
Residual Risk
25
Residual Dangers, Residual Risks
25
Electromagnetic Radiation
27
Non-Ionised Radiation
27
Noise
27
Vibrations
28
Safety Tests
29
Regular Safety Inspection of the Truck
29
Safety Devices
30
Damage, Defects and Misuse of Safety Devices
30
3 Overview
31
Overview of the Various Models
32
OPX Range General Overview
36
LTX50 General Overview
38
Markings
40
OPX 20/25 and OPX 20/25 PLUS Label Location
40
Location of OPX-L (12/16/20S) Labels
42
Location of OPX-L20 and OPX-D20 Labels
44
Location of LTX50 Labels
46
Data Plate
48
Serial Number
49
OPX-L (12/16/20S) Capacity Plate
50
OPX-L 20 Capacity Plate
52
OPX-D 20 Capacity Plate
53
Instruments and Controls
55
Comandi Volante - Parte 1
55
Comandi Volante - Parte 2
58
Steering Wheel Controls - Part 3
60
Backrest Controls
63
Definition of Directions
64
Lift Mast
65
Types of Lift Masts (Where Present)
65
Options and Variants
66
List of Options and Variants
66
Fleetmanager (Option)
67
Sistemi DI Illuminazione
68
Foldaway Step (Option)
71
Locking Fork or Straddle Lowering During Travel (Option)
71
Attachment Mounting Bar with Data Socket (MMS)
72
Battery Electrolyte Level Indicator LED (Optional)
73
4 Use
75
Authorised and Safe Use
76
Intended Use of the Trucks
76
Safety Instructions for Using the Truck
76
Forklift Use in Cold-Storage Rooms
79
Truck Transport and Lifting
79
Transporting the Truck
79
Climatic Conditions for Transport and Storage
79
Breaking-In
79
Sequence to Follow for Using the Truck
80
Checks and Actions Prior to Commissioning
81
List of Checks before Use
81
Optional Driver's Seat Adjustments
83
Height-Adjustable Steering Wheel (Option)
83
Height-Adjustable Seat Backrest (Option)
84
Foldaway Seat (Option)
85
Adjusting the Platform (Optional)
87
Climbing on and off the Truck
88
Drive Modes and Positions
89
Driving Position with the Operator on Board the Truck
90
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Seat Backrest Controls (Optional Feature)
92
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Steering Wheel Controls (Optional Feature)
94
Stopping the Truck in EMERGENCIES
96
On/Off Systems
97
On/Off Key
97
Numeric Keypad - Start-Up Using a PIN (Digicode Option)
98
Driving
100
Truck Operation
100
Steering
101
Truck Brake Systems
103
Reverse Drive
104
Parking and Stopping the Truck
105
Mobile Platform
106
Using the Mobile Platform (Where Present)
106
Moving the Load
108
Safety Guidelines for Handling Loads
108
Checks to be Carried out before Lifting a Load
109
Using the Backrest Fork Controls (Where Present)
111
Palletising a Load
113
Transporting Loads
114
Carrying the Load
115
Depositing a Load on the Ground
115
Using the Truck on Inclines, Loading Bridges and Lifts
116
Entering Lifts
117
Load Back Rest with Vertical Pallet Hook (Optional)
118
Handling Trailers
120
Towing Trailers
120
Correct Towing
121
Coupling Trailers
122
Single-Position or Multi-Position Trailer Coupling
123
Automatically Closing Trailer Coupling
125
ROCKINGER Trailer Coupling
127
Towing a Trailer
128
Charging the Battery
129
Battery Access
129
Battery Recharging
130
Recharging the Battery Using the On-Board Battery Charger (Optional)
130
5 Maintenance
133
General Information
134
Operations Preliminary to Maintenance
134
Maintenance Plans
135
Maintenance as Required
138
Cleaning the Forklift
138
Lubricating and Cleaning the Lifting Chains
138
Preparation
139
Battery Access
140
Battery Type
140
Battery Replacement with Removal from the Top
142
Replacing the Battery with Side Removal
144
Fuses
147
Decommissioning
148
General Information
148
Forklift Towing
149
Temporary Putting out of Commission
149
Checks and Inspections after a Long Period of Inactivity
149
Permanent Putting out of Commission (Demolition)
149
Advertisement
Still OPX 20 Supplement To The Standard Operating Instructions (140 pages)
Brand:
Still
| Category:
Forklifts
| Size: 10 MB
Table of Contents
Table of Contents
5
1 Foreword
9
Your Igo Neo
10
Intelligent Order Picking - Your Igo Neo
10
CE Labelling
12
EC Declaration of Conformity in Accordance with the Machinery Directive
12
Using the Igo Neo
13
Intended Use
13
Improper Use
14
Requirements for the Place of Use
14
Cold Store Application (Variant)
15
Requirements for Load Carriers and Loads
16
Required Safety Distances in the Aisle
18
Customer-Specific Configuration by the Authorised Service Centre
19
Copyright Clause for Open-Source Programs
20
Declaration of Conformity in Accordance with the Radio Equipment Directive 2014/53/EU
20
Roadways
21
Requirements for the Ground Conditions of Roadways
21
Suitable Roadways
21
Information about the Documentation
23
Validity of this Supplement to the Operating Instructions
23
Issue Date and Topicality of the Operating Instructions
23
Copyright and Trademark Rights
24
Explanation of Information Symbols Used
24
The Term "Rack" in These Operating Instructions
24
Environmental Considerations
26
Disposing of Components Used for "Assistance" Mode
26
2 Safety
27
Definition of Terms Used for Responsible Persons
28
Duties of the Operating Company
28
Duties of the Operator
29
Additional Requirements Applicable to the Authorised Service Centre
30
Specialist
31
Basic Principles for Safe Operation
32
Modifications and Retrofitting
32
Warning Regarding Non-Genuine Parts
33
Damage, Defects and Misuse of Safety Systems
33
Medical Equipment
34
Residual Risk
35
Residual Dangers, Residual Risks
35
Overview of Hazards and Countermeasures
36
Danger to Employees When "Assistance" Mode Is Used
38
Safety Tests
40
Regular Safety Inspection of the Truck
40
Emissions
40
Labelling Points
41
3 Components of the Igo Neo
43
Overview of Components Used for "Assistance" Mode
44
LED Signalling Units
45
Information Signals and Warning Signals on the LED Signalling Units
45
Truck Alignment Display on the LED Signalling Units
46
Operator Detection
47
Operator Detection System
47
Movement Tracking Sensors
48
Position Tracking of the Remote Control
49
Laser Scanner
50
Function of the Safety Laser Scanner
50
Foot Protection Sensors
53
Function of the Foot Protection Sensors (OPX-L 20 S)
53
Keypad on the Side of the Truck
54
Functions of the Keypad on the Side of the Truck
54
Igo Neo Buttons
55
Functions of the Igo Neo Buttons
55
Emergency off Switch
56
Additional Emergency off Switches
56
Remote Control
57
Functions of the Remote Control
57
Charging the Remote Control
59
Changing the Remote Control
60
4 Operating the Igo Neo
63
Checks and Tasks to be Carried out When Commencing "Assistance" Mode
64
Safety Information for Carrying out the Tests
64
Visual Inspections before Switching on "Assistance" Mode
64
Checks after Switching on "Assistance" Mode
65
Safety Regulations in "Assistance" Mode
68
Instructions for the Safe Operation of the Igo Neo
68
Priority Rules in Mixed "Manual/Assistance" Traffic
76
Keeping Roadways Clear of Obstacles
77
Operating the Truck in "Assistance" Mode
79
Overview of "Assistance" Mode
79
Switching the Truck on and off
81
Switching on "Assistance" Mode
82
Adjusting the Truck Alignment
84
Positioning the Truck Correctly in the Aisle
85
Switching between ACTIVE and PAUSED States for "Assistance" Mode
87
Identifying the Operator
88
Stopping Automatically at the End of the Racking or in a Crosswise Roadway
89
Behaviour of the Truck in Response to Obstacles in the Roadway
91
Truck Behaviour in the Event of an Emergency Stop
93
Moving the Stop Position Next to the Operator to the Next Pallet
95
Driving Automatically Without Movement Tracking
97
Lifting and Lowering the Fork Carriage
98
Z Picking" Mode
100
Setting the Drive Programme When Operating in "Assistance" Mode
101
Warning Sounds in "Assistance" Mode
102
5 Storage
103
Storing and Shutting down the Igo Neo
104
6 Cleaning
105
Cleaning the Components Used for "Assistance" Mode
106
7 Transport
109
Transporting the Truck
110
8 Maintenance
113
Maintaining the Igo Neo
114
Maintenance - 500 Hours/Every 6 Months
115
Maintenance - 1000 Hours / Yearly
116
9 Technical Data
119
Dimensionsigo Neo OPX 20, 25
120
Dimensionsigo Neo OPX-L 12
121
Dimensionsigo Neo OPX-L 20
122
Dimensionsigo Neo OPX-L 20 S
123
VDI Datasheetigo Neo OPX 20, 25
124
VDI Datasheetigo Neo OPX-L 12, 20, 20 S
130
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